Passion fruit capsule lossless mechanical pulp digging production line
By designing a non-destructive mechanized pulp extraction production line for passion fruit pulp, the problems of excessive manual intervention, low efficiency, and difficulty in ensuring hygiene and safety in existing technologies have been solved. This has enabled efficient and non-destructive separation of pulp and fully automated production, thereby improving the quality and safety of the pulp.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-03-27
AI Technical Summary
Existing methods for extracting passion fruit pulp suffer from problems such as excessive manual intervention, low efficiency, difficulty in ensuring hygiene and safety, and a high amount of impurities in the pulp. Furthermore, mechanical pulping methods, such as pressing and vacuum extraction, each have their own drawbacks.
A mechanized passion fruit pulp extraction production line with non-destructive pulping was designed, including automatic stem removal, cleaning and disinfection, non-destructive pulp separation, and subsequent processing devices. The entire process is fully automated, and automated equipment such as automatic stem removal machine, non-destructive pulp cutting machine, and non-destructive pulp separator are used to ensure the quality and hygiene of the pulp.
It improves the efficiency of passion fruit pulp extraction, reduces processing costs, ensures the hygiene, safety, and quality of the pulp, and achieves non-destructive separation and efficient production of the pulp.
Smart Images

Figure CN224038378U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to melon and fruit processing field, more particularly to a kind of passion fruit sac non-destructive mechanized pulp production line. BACKGROUND
[0002] In industrial production, passion fruit pulp extraction is mainly divided into manual pulp and machine pulp two kinds, wherein, manual pulp not only needs a large number of manual participation, and health safety cannot be guaranteed, and efficiency is low.And the way of machine pulp can make up for the shortcomings of manual pulp;Among them, mechanical pulp is mainly divided into two kinds of squeezing pulp and vacuum pulp;Among them, the principle of squeezing pulp is to squeeze passion fruit and squeeze out fruit sac, and its disadvantage is that the fruit sac breakage rate is high, and the debris and juice on the shell are brought into the pulp at the same time, so that the impurities of the pulp increase, and the taste has astringency;The principle of vacuum pulp is to cut passion fruit into an opening, and the fruit sac is sucked out using vacuum suction nozzle, and the disadvantage is that manual operation is carried out one by one, the working efficiency is low, and the health cannot be guaranteed. SUMMARY
[0003] The utility model discloses in order to overcome the insufficient of prior art, provide a kind of passion fruit sac non-destructive mechanized pulp production line, the automation degree of the passion fruit sac non-destructive mechanized pulp production line is higher, can guarantee the health safety and pulp quality while improving the working efficiency of pulp.
[0004] The technical scheme for solving the above technical problems of the utility model is:
[0005] A kind of passion fruit sac non-destructive mechanized pulp production line, including fruit stem automatic removal device, fruit cleaning and disinfecting device for carrying out cleaning and disinfecting to the fruit after removing fruit stem, fruit sac non-destructive separation device for carrying out non-destructive separation to the fruit sac in fruit after cleaning and disinfecting, fruit shell subsequent treatment device for carrying out subsequent treatment to the fruit shell after separation and fruit sac subsequent treatment device for carrying out subsequent treatment to the fruit sac after separation.
[0006] Preferably, the fruit stem automatic removal device includes automatic fruit stem removal machine for removing fruit stem in passion fruit and first automatic positioning elevator for conveying passion fruit into the automatic fruit stem removal machine.
[0007] Preferably, the fruit cleaning and disinfecting device includes soaking elevator, brushing machine and submerged fruit ozone disinfection machine, wherein the soaking elevator is used to convey passion fruit after removing fruit stem into the brushing machine;The brushing machine is used for brushing passion fruit;The submerged fruit ozone disinfection machine is used for ozone disinfection to passion fruit after brushing.
[0008] Preferably, the fruit sac nondestructive separation device comprises a second automatic positioning elevator, a fruit sac nondestructive peeling machine and a fruit sac nondestructive separation machine, wherein the second automatic positioning elevator is used to transport the washed and disinfected passion fruits into the fruit sac nondestructive peeling machine; the fruit sac nondestructive peeling machine is used to peel the passion fruits; and the fruit sac nondestructive separation machine is used to separate the fruit sacs and the fruit shells from the peeled passion fruits, wherein the separated fruit sacs are transported into the fruit sac subsequent processing device, and the separated fruit shells are transported into the fruit shell subsequent processing device.
[0009] Preferably, the fruit sac subsequent processing device comprises a fruit pulp sorting table, a fruit pulp storage tank, a fruit sac nondestructive filling machine and a fruit sac nondestructive fruit pulp conveying pump used to transport the fruit pulp between the fruit pulp sorting table, the fruit pulp storage tank and the fruit sac nondestructive filling machine.
[0010] Preferably, the fruit shell subsequent processing device comprises a passion fruit shell collecting conveyor, a passion fruit shell elevator, a passion fruit shell crusher, a passion fruit shell mixer and a passion fruit shell metering bagging machine.
[0011] Compared with the prior art, the passion fruit fruit sac nondestructive mechanized pulp digging production line has the following advantages and beneficial effects:
[0012] The passion fruit fruit sac nondestructive mechanized pulp digging production line can realize the removal of the fruit stems of the passion fruits, the washing and disinfection of the passion fruits, the peeling of the passion fruits, the separation of the fruit shells and the fruit sacs and the subsequent processing of the separated fruit shells and fruit sacs (and fruit pulp), and the whole process is fully automated, which can improve the working efficiency of the pulp digging, reduce the processing cost, and also can guarantee the sanitary safety and the quality of the fruit pulp. BRIEF DESCRIPTION OF DRAWINGS
[0013] Fig. 1 The passion fruit fruit sac nondestructive mechanized pulp digging production line is a structural diagram.
[0014] Fig. 2 The passion fruit fruit sac nondestructive mechanized pulp digging production line is a process flow schematic diagram.
[0015] In the drawing: 1-first automatic positioning elevator; 2-automatic fruit stem removing machine; 3-soaking elevator; 4-brushing machine; 5-submerged fruit ozone disinfector; 6-second automatic positioning elevator; 7-fruit sac nondestructive peeling machine; 8-fruit sac nondestructive separation machine; 9-passion fruit shell collecting conveyor; 10-passion fruit shell elevator; 11-passion fruit shell crusher; 12-passion fruit shell mixer; 13-passion fruit shell metering bagging machine; 14-fruit pulp sorting table; 15-fruit pulp storage tank; 16-fruit sac nondestructive filling machine. DETAILED DESCRIPTION
[0016] The utility model will be described further in detail below in combination with the embodiments and drawings, but the implementation mode of the utility model is not limited to this.
[0017] Referring to Figs. 1-2 The guava aril non-destructive mechanical pulp production line comprises an automatic fruit stalk removing device, a fruit cleaning and disinfecting device for cleaning and disinfecting the fruit after the fruit stalk is removed, an aril non-destructive separating device for non-destructively separating the aril in the fruit after cleaning and disinfection, a fruit shell subsequent processing device for subsequent processing of the separated fruit shell, and an aril subsequent processing device for subsequent processing of the separated aril.
[0018] Referring to Figs. 1-2 The automatic fruit stalk removing device comprises an automatic fruit stalk removing machine for removing the fruit stalk in the guava and a first automatic positioning elevator for conveying the guava into the automatic fruit stalk removing machine.
[0019] Referring to Figs. 1-2 The fruit cleaning and disinfecting device comprises a soaking elevator, a brushing machine and a submerged fruit ozone disinfecting machine.
[0020] Referring to Figs. 1-2The fruit sac non-damage separating device comprises a second automatic positioning elevator, a fruit sac non-damage fruit cutting machine and a fruit sac non-damage separating machine. The second automatic positioning elevator is used to transport the washed and disinfected passion fruits into the fruit sac non-damage fruit cutting machine. The fruit sac non-damage fruit cutting machine is used to cut the passion fruits into four pieces, and ensure that the cutting process generates less debris. The fruit sac non-damage fruit cutting machine is automatically connected with the fruit sac non-damage separating machine, and the whole cutting process is carried out in a sealed environment to prevent foreign matter and bacteria from contaminating the pulp and seeds. The fruit sac non-damage separating machine is used to separate the fruit sacs and the fruit shells from the cut passion fruits, i.e., to continuously peel the pulp and seeds from the fruit shells, and the whole separating process is also carried out in a sealed environment to prevent foreign matter and bacteria from contaminating the pulp and seeds. The separated fruit sacs are transported into the fruit sac subsequent processing device, and the separated fruit shells are transported into the fruit shell subsequent processing device.
[0021] In the embodiment, the fruit sac non-damage fruit cutting machine can be implemented according to the specific structure of the melon and fruit cutting machine and the cutting method thereof disclosed in the patent No. ZL2013102526430. The fruit sac non-damage separating machine can be implemented according to the specific structure of the fruit pulp non-damage fruit shell / seed / pulp / septum separating machine and the separating method thereof disclosed in the patent No. ZL2016111783381.
[0022] In addition, the first automatic positioning elevator and the second automatic positioning elevator in the embodiment can be implemented according to the existing devices.
[0023] Referring to Figs. 1-2 The fruit sac subsequent processing device comprises a fruit pulp sorting table, a fruit pulp storage tank, a fruit sac non-damage filling machine and a fruit sac non-damage fruit pulp conveying pump used to convey the fruit pulp between the fruit pulp sorting table, the fruit pulp storage tank and the fruit sac non-damage filling machine. The bottom of the fruit pulp sorting table is illuminated by light to facilitate manual identification and sorting of debris. The fruit sac non-damage fruit pulp conveying pump adopts a spiral pushing mode to ensure non-damage conveying of the fruit sac, and the whole structure is detachable and easy to clean. The fruit pulp storage tank is provided with an automatic liquid level control system, and is hygienic, easy to clean. The fruit sac non-damage filling machine can realize non-damage filling of fruit sacs and seeds, and is suitable for box-in-bag use, automatic cap taking, automatic filling, automatic cap pressing and simple operation.
[0024] In the embodiment, the fruit pulp sorting table, the fruit pulp storage tank, the fruit sac non-damage filling machine and the fruit sac non-damage fruit pulp conveying pump can be implemented according to the existing devices.
[0025] Referring to Figs. 1-2 The fruit shell subsequent processing device comprises a passion fruit shell collecting conveyor, a passion fruit shell elevator, a passion fruit shell crusher, a passion fruit shell mixer and a passion fruit shell metering bagging machine.
[0026] The guava shell collecting conveyor is used for collecting guava shells; the guava shell lifting machine is used for conveying the collected guava shells to the guava shell crusher for crushing, and the guava shell crusher is provided with a strain feeding device, so that the guava shells are mixed with the strains while being crushed; the guava shell mixer is used for fully mixing the strains and the crushed guava shells; and the guava shell metering bagging machine is used for weighing and bagging the guava shells.
[0027] In the embodiment, the guava shell collecting conveyor, the guava shell lifting machine, the guava shell crusher, the guava shell mixer and the guava shell metering bagging machine can all be implemented by using existing devices.
[0028] The guava aril nondestructive mechanized pulp digging production line can realize the removal of the fruit stalks of guavas, cleaning and disinfection, cutting, separation of the shells and arils and subsequent treatment of the separated shells and arils (and pulp), and the whole process is fully automated, which can improve the working efficiency of pulp digging, reduce the processing cost, and also can guarantee the sanitary safety and quality of the pulp.
[0029] In addition, the whole production line is made of stainless steel, and the sealed fruit cutting and separation are beautiful and sanitary, meet the requirements of modern food regulations, and can pass relevant certifications; the whole production line can be operated without people, and can replace more than 200 workers; in addition, the production line can process wrinkled skin, scaly skin, smooth skin, handle skin and frosty fruit; in addition, the main product (i.e. the original pulp aril) of the whole production line has a high intact rate, less impurities and stains, which is beneficial to subsequent storage, preservation and processing; the byproduct (i.e. the four-petal shell) of the whole production line can be 100% utilized as fermented feed.
[0030] The above is the preferred embodiment of the present application, but the embodiments of the present application are not limited by the above, and any change, modification, replacement, combination, simplification made without departing from the spirit and principles of the present application should be an equivalent replacement method, and all are included in the protection scope of the present application.
Claims
1. A non-destructive mechanized pulp extraction line for passion fruit arils, characterized in that, The device comprises an automatic peduncle removing device, a fruit cleaning and disinfecting device for cleaning and disinfecting the fruit after the peduncle is removed, a fruit sac nondestructive separating device for nondestructively separating the fruit sac in the fruit after the fruit is cleaned and disinfected, a fruit shell subsequent processing device for subsequent processing of the separated fruit shell, and a fruit sac subsequent processing device for subsequent processing of the separated fruit sac.
2. The non-destructive mechanized guacamole pulp production line according to claim 1, characterized in that, The automatic peduncle removing device comprises an automatic peduncle removing machine for removing the peduncle in the passion fruit and a first automatic positioning elevator for conveying the passion fruit into the automatic peduncle removing machine.
3. The non-destructive mechanized guacamole pulp production line according to claim 2, characterized in that, The fruit cleaning and disinfecting device comprises a soaking elevator, a brushing machine and a submerged fruit ozone disinfecting machine, wherein the soaking elevator is used for conveying the passion fruit after the peduncle is removed into the brushing machine; the brushing machine is used for brushing the passion fruit; and the submerged fruit ozone disinfecting machine is used for ozone disinfecting the passion fruit after brushing.
4. The non-destructive mechanized guava aril pulp extraction production line according to claim 3, characterized in that, The fruit sac nondestructive separating device comprises a second automatic positioning elevator, a fruit sac nondestructive cutting machine and a fruit sac nondestructive separating machine, wherein the second automatic positioning elevator is used for conveying the passion fruit after cleaning and disinfecting into the fruit sac nondestructive cutting machine; the fruit sac nondestructive cutting machine is used for cutting the passion fruit; and the fruit sac nondestructive separating machine is used for separating the fruit sac and the fruit shell in the passion fruit after cutting, wherein the separated fruit sac is conveyed into the fruit sac subsequent processing device, and the separated fruit shell is conveyed into the fruit shell subsequent processing device.
5. The non-destructive mechanized guacamole pulp production line according to claim 4, characterized in that, The fruit sac subsequent processing device comprises a fruit pulp picking table, a fruit pulp storage tank, a fruit sac nondestructive filling machine and a fruit sac nondestructive fruit pulp conveying pump for conveying the fruit pulp between the fruit pulp picking table, the fruit pulp storage tank and the fruit sac nondestructive filling machine.
6. The non-destructive mechanized guava aril pulp extraction production line according to claim 5, characterized in that, The fruit shell subsequent processing device comprises a passion fruit shell collecting conveyor, a passion fruit shell elevator, a passion fruit shell crusher, a passion fruit shell stirring machine and a passion fruit shell metering bagging machine.
Citation Information
Patent Citations
Fruit and vegetable processing machine with function is washd, moult, peel
CN205547280U
Non-damage automatic fruit stem removing machine for fruits and vegetables
CN221430213U