Vegetable impurity removal device for quick-frozen wonton production

Abstract

The utility model relates to a vegetable impurity removal device for producing quick-frozen wontons. The vegetable impurity removal device comprises a box body, the edge of the vertical upper face of the box body is connected with a rotatable impurity removing assembly, and a rotating shaft of the impurity removing assembly is located at the vertical upper end of the box body and arranged in the mode that the vertical lower end of the impurity removing assembly stretches into the box body. And an impurity removal channel for vegetables to pass through is also arranged in the box body. The impurity removing channel extends to a collecting bin located at the other end of the box body from the vertical upper end of the box body in the rotating direction of the impurity removing assembly in the mode of surrounding the impurity removing assembly. According to the vegetable impurity removal device, the impurity removal channel is arranged, after sufficient clear water is injected into the box body, the impurity removal channel is completely soaked in water, so that vegetables can be completely soaked underwater, light tiny dust impurities are separated from the vegetables and float on the water surface, heavy stones and other impurities fall into the bottom of the box body, and the efficient impurity removal effect of the vegetables is achieved. The impurity removal assembly can disturb water flow, so that impurities are flushed out of the vegetables, and the impurities suspending or close to the water surface can be further removed.

Description

Technical Field

[0001] This utility model relates to the field of wonton processing technology, and in particular to a vegetable impurity removal device for quick-frozen wonton production. Background Technology

[0002] In the production of frozen wontons, the cleaning and removal of impurities from vegetables is a crucial step. Traditional vegetable cleaning methods typically rely on simple soaking and rinsing, but this method has many shortcomings and cannot meet the high cleanliness requirements of modern food processing.

[0003] Chinese patent document CN216165042U discloses a vegetable impurity removal device for wonton production, including a water tank. A lifting mechanism is located at the upper end of the water tank. A vegetable basket is inserted into the upper end of the water tank via the lifting mechanism. A impurity removal mechanism is located on the left side of the water tank. A machine box is located on the right side of the water tank. A bubble-breaking mechanism is located inside the machine box. A drain outlet is located on the right side of the water tank; the bubble-breaking mechanism includes a motor. The motor is fixedly installed inside the machine box. This patent utilizes an ozone generator to produce ozone. The ozone enters a gas distribution box through a conduit. The gas distribution box distributes the ozone into multiple gas outlet pipes. Then, the gas outlet pipes generate a large number of ozone bubbles inside the water tank, which can remove pesticides and mud from the vegetables. Simultaneously, the motor drives a shaft to rotate inside the water tank. When the ozone bubbles rise, the bubble-breaking rod with bubble-breaking teeth on the shaft breaks the bubbles, generating more ozone bubbles, thereby improving the impurity removal effect on the vegetables.

[0004] However, this patent has several drawbacks: it is inefficient at removing light impurities such as dust and debris from the surface of vegetables. These impurities are often difficult to remove completely and may remain on the vegetable surface, affecting product quality. For heavier impurities (such as pebbles and sand), the device also fails to achieve efficient separation, potentially causing them to mix into the vegetables and affecting subsequent processing. Furthermore, the device is inadequate in handling broken vegetable leaves, failing to effectively filter out broken leaves and thus affecting the quality of vegetable washing.

[0005] Furthermore, on the one hand, there are differences in understanding among those skilled in the art; on the other hand, the applicant studied a large number of documents and patents when making this utility model, but due to space limitations, not all details and contents were listed in detail. However, this does not mean that this utility model does not have the features of these prior art. On the contrary, this utility model has all the features of the prior art, and the applicant reserves the right to add relevant prior art to the background art. Utility Model Content

[0006] In view of the deficiencies of the prior art, the utility model provides a vegetable impurity removing device for quick-frozen hand production, which comprises a box. A rotatable impurity removing assembly is connected to the vertical upper edge of the box, the rotating shaft of the impurity removing assembly is located at the vertical upper end of the box, and the vertical lower end of the impurity removing assembly extends into the box.

[0007] According to a preferred embodiment, the impurity removing assembly comprises a filter cylinder, a rotating shaft and a driving motor. The filter cylinder is rotatably connected to the box through the rotating shaft, and the output shaft of the driving motor is connected to the rotating shaft. The box can be filled with clean water to submerge the lower part of the filter cylinder under the water surface, so that impurities are filtered out during the rotation of the filter cylinder.

[0008] According to a preferred embodiment, the filter cylinder is provided with a plurality of impurity removing holes, a plurality of impurity removing spikes and a plurality of impurity removing magnets. The plurality of impurity removing holes are connected to the inside of the filter cylinder. The plurality of impurity removing holes, the plurality of impurity removing spikes and the plurality of impurity removing magnets are arranged in an interlaced manner on the outer surface of the filter cylinder. The impurity removing holes are directly connected to the inside of the filter cylinder, and part of the impurities can directly pass through the impurity removing holes into the filter cylinder along with the flow of water, thereby improving the impurity removing efficiency. The plurality of impurity removing spikes can remove impurities (such as vegetable fibers, weeds, etc.) that are easy to adhere or scrape from the vegetables, and hang on the impurity removing spikes. The plurality of impurity removing magnets can remove ferromagnetic impurities in the vegetables. Thus, the plurality of impurity removing elements provided on the filter cylinder can effectively remove light impurities and ferromagnetic impurities, thereby improving the impurity removing efficiency of the vegetables.

[0009] According to a preferred embodiment, the box is further provided with an impurity removing bin near the impurity removing assembly. The end of the impurity removing bin away from the impurity removing assembly is inclined towards the vertical lower bottom surface of the box. The vertical lower bottom surface of the impurity removing bin is provided with a decontamination plate.

[0010] According to a preferred embodiment, the inner wall of the box is further provided with a plug flow assembly. At least one plug flow assembly is arranged towards the extension direction of the impurity removing channel.

[0011] According to a preferred embodiment, the utility model further comprises a pushing member, and the vertical lower end of the impurity removing channel is provided with a guide rail. The vertical lower end of the pushing member is provided with a rotatingly connected pulley, and the pulley is fixed on the guide rail.

[0012] According to a preferred embodiment, the box is provided with a discharge port near one side of the collection bin. A sealing door is provided at the discharge port for sealing.

[0013] According to a preferred embodiment, the impurity removal assembly and the impurity removal channel are located in an impurity removal cavity of the box. The box is further provided with a water collection cavity at a vertical lower end thereof. The water collection cavity is located vertically below the impurity removal cavity and is isolated from the impurity removal assembly and the impurity removal channel.

[0014] According to a preferred embodiment, a plurality of valve assemblies are provided between the impurity removal cavity and the water collection cavity. The impurity removal cavity and the water collection cavity are in communication through the plurality of valve assemblies.

[0015] According to a preferred embodiment, the water collection cavity is provided with a water outlet connected to a filter assembly. The filter assembly is further connected to a pump. The pump is externally connected to a water pipe, and an output end of the pump is connected to the impurity removal cavity. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a simplified structure schematic diagram of a vegetable impurity removal device for quick-frozen hand production according to a preferred embodiment of the present application;

[0017] Figure 2 is a simplified structure schematic diagram of a bearing assembly and a cold air column according to a preferred embodiment of the present application;

[0018] Figure 3 is a simplified structure schematic diagram of a refrigeration box according to a preferred embodiment of the present application;

[0019] Figure 4 is a simplified structure schematic diagram of a refrigeration cover according to a preferred embodiment of the present application.

[0020] LIST OF REFERENCE NUMERALS

[0021] 100: box; 101: impurity removal bin; 102: impurity removal plate; 103: push flow assembly; 104: discharge port; 105: sealing door; 106: impurity removal cavity; 107: water collection cavity; 108: valve assembly; 109: water outlet; 110: filter assembly; 111: pump; 200: impurity removal assembly; 201: filter cartridge; 202: rotating shaft; 203: driving motor; 204: impurity removal hole; 205: impurity removal spike; 206: impurity removal magnetic member; 300: impurity removal channel; 301: collection bin. DETAILED DESCRIPTION

[0022] The following will be described in detail with reference to the drawings.

[0023] Example 1

[0024] The present application provides a vegetable impurity removal device for quick-frozen hand production, which comprises a box,Figure 1 As shown, including the box 100. The vertical upper edge of the box 100 is connected with the rotatable impurity removal assembly 200, the rotation axis of the impurity removal assembly 200 is located at the vertical upper end of the box 100, and is arranged in a way that the vertical lower end of the impurity removal assembly 200 extends into the box 100. The box 100 is also provided with an impurity removal channel 300 for the vegetables to pass through. The impurity removal channel 300 extends from the vertical upper end of the box 100 along the rotation direction of the impurity removal assembly 200 to the collection bin 301 located at the other end of the box 100 in a way that it surrounds the impurity removal assembly 200. The upper end of the impurity removal channel 300 is open, which facilitates the operator to put the vegetables to be removed into the impurity removal channel 300. The utility model is provided with the impurity removal channel 300, after injecting sufficient clean water into the box 100, the impurity removal channel 300 is completely soaked in water, thus the vegetables can be completely soaked under water, so that the lighter dust impurities are separated from the vegetables and float on the water surface, and the heavier stone and other impurities fall into the bottom of the box 100, realizing the high-efficiency impurity removal effect of the vegetables. Moreover, the impurity removal channel 300 can also filter the broken leaves, ensuring the quality of the vegetables after cleaning. The impurity removal assembly 200 can disturb the water flow, so that the impurities are washed out from the vegetables, and since the impurity removal assembly 200 can rotate axially, it can further remove the suspended or water surface close impurities.

[0025] According to a preferred embodiment, the impurity removal assembly 200 includes a filter cylinder 201, a rotating shaft 202 and a driving motor 203. The filter cylinder 201 is rotatably connected to the box 100 through the rotating shaft 202, and the output shaft of the driving motor 203 is connected to the rotating shaft 202. The driving motor 203 can be a direct current motor, which is connected to the rotating shaft 202 through the output shaft, so that the filter cylinder 201 rotates. The box 100 can be filled with clean water to submerge the lower part of the filter cylinder 201 under the water surface, so as to filter the impurities during the rotation of the filter cylinder 201.

[0026] According to a preferred embodiment, the filter cylinder 201 is provided with a plurality of impurity removal holes 204, a plurality of impurity removal spikes 205 and a plurality of impurity removal magnets 206. The plurality of impurity removal holes 204 are communicated to the inside of the filter cylinder 201. The plurality of impurity removal holes 204, the plurality of impurity removal spikes 205 and the plurality of impurity removal magnets 206 are arranged in an interleaved manner on the outer surface of the filter cylinder 201. The impurity removal holes 204 are directly communicated to the inside of the filter cylinder 201, and part of the impurities can directly flow through the impurity removal holes 204 into the filter cylinder 201 along with the water flow, thereby improving the impurity removal efficiency. The plurality of impurity removal spikes 205 can be made of flexible material and have a certain curvature, so as to take out the impurities (such as vegetable fibers, weeds, etc.) that are easily attached or scraped from the vegetables and hang on the impurity removal spikes 205. Preferably, the plurality of impurity removal magnets 206 can be made of magnetic material, which is used to remove the ferromagnetic impurities in the vegetables. Thus, the plurality of impurity removal components arranged on the filter cylinder 201 can effectively adsorb and remove the light impurities, and at the same time remove the ferromagnetic impurities, thereby improving the impurity removal efficiency of the vegetables.

[0027] According to a preferred embodiment, the box 100 is further provided with an impurity removal bin 101 on the side close to the impurity removal assembly 200. The end of the impurity removal bin 101 away from the impurity removal assembly 200 is inclined towards the vertical lower bottom surface of the box 100. The vertical lower bottom surface of the impurity removal bin 101 is provided with a removal plate 102. The impurity removal bin 101 is used to deposit the impurities removed from the vegetables. Part of the impurities enter the impurity removal bin 101 on the side of the impurity removal assembly 200 under the action of the rotation of the filter cylinder 201 along with the water flow. The impurity removal bin 101 is provided with a water filtering opening on one side, which can leave the impurities in the impurity removal bin 101. When the vegetables are cleaned, the clean water flows out of the box 100, and the water filtering opening produces a flow convergence, so that the impurities are intercepted by the water filtering opening in the impurity removal bin 101, preventing the impurities from polluting the vegetables again. The removal plate 102 facilitates the operator to remove the impurities from the impurity removal bin 101. The removal plate 102 can be independent of the impurity removal bin 101.

[0028] According to a preferred embodiment, the inner wall of the box 100 is further provided with a flow pushing assembly 103. At least one flow pushing assembly 103 is arranged towards the extension direction of the impurity removal channel 300. Preferably, the impurity removal channel 300 can be made of metal material, and a plurality of through holes are arranged at intervals thereon. The diameter of the through holes is smaller than the size of the vegetables to be cleaned, so that the vegetables are fixed in the impurity removal channel 300 to flow. The flow pushing assembly 103 can be a water pump, which extracts the clean water in the box 100 and sprays the water flow towards the direction required by the vegetables to flow (i.e. the extension direction of the impurity removal channel 300), thereby pushing the vegetables to sink into the water surface and move. Further preferably, the flow pushing assembly 103 can be an air compressor. The output end of the flow pushing assembly 103 is towards the extension direction of the impurity removal channel 300, thereby pushing the vegetables to move. Furthermore, the flow pushing assembly 103 can also push the impurities away from the vegetables, thereby further improving the impurity removal effect of the vegetables.

[0029] According to a preferred embodiment, a pushing member is further included, and a guide rail is arranged at the vertical lower end of the impurity removing channel 300. The vertical lower end of the pushing member is arranged with a rotatingly connected pulley, and the pulley is fixed on the guide rail. The pushing member can assist the pushing flow assembly 103 to push the vegetables underwater, so that the vegetables can be fully put into the impurity removing channel 300. The lower end of the pushing member is connected with a pulley, and the pulley is arranged on the guide rail on both sides of the impurity removing channel 300, so that the pushing member can be moved along the extension direction of the impurity removing channel 300 under the drive of the pulley. Since the upper end of the pushing member is not connected with the impurity removing channel 300, the pushing member can rotate around the pulley. That is to say, the pushing member can serve as a gate of the vertical upper end of the impurity removing channel 300. When the device needs to be used, the operator rotates the pushing member to open it, and then puts the vegetables to be treated into it. The operator rotates and pushes the pushing member again to push the vegetables along the impurity removing channel 300 to put the vegetables underwater. Thus, the vegetables with low density are pressed underwater, so that the impurities possibly existing in the vegetables can float to the water surface or sink to the bottom, and the vegetables can be further cleaned by the water flow disturbance of the pushing flow assembly 103 and the impurity removing assembly 200.

[0030] According to a preferred embodiment, the box body 100 is arranged with a discharge port 104 on the side close to the collecting bin 301. The discharge port 104 is arranged with a sealing door 105 for sealing. After the vegetables are completely cleaned, the clean water can be discharged, so that the operator can collect the vegetables in the collecting bin 301 after cleaning by opening the sealing door 105.

[0031] According to a preferred embodiment, the impurity removing assembly 200 and the impurity removing channel 300 are located in the impurity removing cavity 106 of the box body 100, and the vertical lower end of the box body 100 is further arranged with a water collecting cavity 107. The water collecting cavity 107 is located vertically below the impurity removing cavity 106 and is isolated from the impurity removing assembly 200 and the impurity removing channel 300.

[0032] According to a preferred embodiment, a plurality of valve assemblies 108 are arranged between the impurity removing cavity 106 and the water collecting cavity 107. The impurity removing cavity 106 and the water collecting cavity 107 are communicated through the plurality of valve assemblies 108. The valve assemblies 108 can be solenoid valves. The operator can send control signals through a remote control device to control the opening and closing of the solenoid valves. As shown in the figure, one valve assembly 108 can be arranged below the collecting bin 301. The connecting part between the collecting bin 301 and the valve assembly 108 is arranged with a filter screen to leak out part of the possible tiny objects from the valve assembly 108. Figure 2

[0033] ​According to a preferred embodiment, the water collecting cavity 107 is provided with a water outlet 109 connected to a filter assembly 110. The filter assembly 110 is further connected to a pump 111. The pump 111 is externally connected to a water pipe, and the output end of the pump 111 is connected to the impurity removing cavity 106. The filter assembly 110 can be composed of several filter screens, activated carbon or reverse osmosis membranes, so as to filter the water after impurity removal from the vegetables flowing out of the impurity removing cavity 106, for secondary use, and to discharge part of the waste water. Further, the pump 111 is externally connected to a water pipe to supplement clean water. The pump 111 can pump the filtered water or the clean water in the water pipe to the impurity removing cavity 106 to remove impurities from the vegetables.

[0034] Throughout the specification, the features introduced by "preferably" are only optional, and should not be understood as necessarily provided, therefore the applicant reserves the right to abandon or delete the relevant preferred features at any time.

[0035] It should be noted that the above specific embodiments are exemplary, and those skilled in the art can come up with various solutions under the inspiration of the disclosure of the present application, and these solutions also belong to the disclosed range of the present application and fall within the protection scope of the present application. Those skilled in the art should understand that the specification and drawings of the present application are illustrative and do not constitute a limitation on the claims. The protection scope of the present application is defined by the claims and their equivalents.

Claims

1. A vegetable impurity removing device for quick-frozen wonton production, characterized in that, The utility model provides a vegetable cleaning device, including box (100), the vertical upper edge of box (100) is connected with rotatable impurity removal assembly (200), the rotation axis of impurity removal assembly (200) is located the vertical upper end of box (100), and is arranged in the mode that the vertical lower end of impurity removal assembly (200) extends into box (100), wherein, The box (100) is further provided with an impurity removal channel (300) for the vegetables to pass through, the impurity removal channel (300) extends from the vertical upper end of the box (100) to the collection bin (301) at the other end of the box (100) along the rotation direction of the impurity removal assembly (200) in a manner of surrounding the impurity removal assembly (200).

2. The vegetable impurity removing device for quick-frozen udon production according to claim 1, characterized by The impurity removal assembly (200) comprises a filter cylinder (201), a rotating shaft (202) and a driving motor (203), the filter cylinder (201) is rotatably connected to the box (100) through the rotating shaft (202), and the output shaft of the driving motor (203) is connected to the rotating shaft (202).

3. The vegetable impurity removing device for quick-frozen udon production according to claim 2, characterized by The filter cylinder (201) is provided with a plurality of impurity removal holes (204), a plurality of impurity removal spikes (205) and a plurality of impurity removal magnets (206), wherein, The plurality of impurity removal holes (204) are communicated to the inside of the filter cylinder (201), The plurality of impurity removal holes (204), the plurality of impurity removal spikes (205) and the plurality of impurity removal magnets (206) are arranged in an interlaced manner on the outer surface of the filter cylinder (201).

4. The vegetable impurity removing device for quick-frozen udon production according to claim 3, characterized by The box (100) is further provided with an impurity removal bin (101) near one side of the impurity removal assembly (200), the end of the impurity removal bin (101) away from the impurity removal assembly (200) is inclined towards the vertical lower bottom surface of the box (100), and the vertical lower bottom surface of the impurity removal bin (101) is provided with a decontamination plate (102).

5. The vegetable impurity removing device for quick-frozen gyoza production according to claim 4, characterized in that, The inner wall of the box (100) is further provided with a push flow assembly (103), wherein, At least one of the push flow assemblies (103) is arranged towards the extension direction of the impurity removal channel (300).

6. The vegetable impurity removing device for quick-frozen udon production according to claim 5, characterized by The vertical lower end of the impurity removal channel (300) is provided with a guide rail, wherein The vertical lower end of the pusher is provided with a rotatingly connected pulley, and the pulley is fixed on the guide rail.

7. The vegetable impurity removing device for quick-frozen udon production according to claim 6, characterized by The box (100) is provided with a discharge port (104) near one side of the collection bin (301), and a sealing door (105) for sealing is arranged at the discharge port (104).

8. The vegetable impurity removing device for quick-frozen gyoza production according to claim 7, characterized by The impurity removal assembly (200) and the impurity removal channel (300) are located in an impurity removal cavity (106) of the box (100), and the vertical lower end of the box (100) is further provided with a water collection cavity (107), wherein The water collection cavity (107) is located vertically below the impurity removal cavity (106) and is isolated from the impurity removal assembly (200) and the impurity removal channel (300).

9. The vegetable impurity removing device for quick-frozen gyoza production according to claim 8, characterized by A plurality of valve assemblies (108) are arranged between the impurity removal cavity (106) and the water collection cavity (107), and the impurity removal cavity (106) and the water collection cavity (107) are communicated through the plurality of valve assemblies (108).

10. The vegetable impurity removing device for quick-frozen gyoza production according to claim 9, characterized by The water collecting cavity (107) is provided with a water outlet (109) connected to a filter assembly (110), wherein, The filter assembly (110) is further connected to a pump (111) externally connected with a water pipe, and an output end of the pump (111) is connected to the impurity removing cavity (106).

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