Autoclaved curing device for aerated concrete block production

By introducing a servo motor-driven rotating frame and gear system into the autoclave to assist in opening and closing the autoclave door, the problem of high-temperature steam dissipation after autoclaving is solved, thus improving safety and efficiency.

CN224044112UActive Publication Date: 2026-03-27SHANDONG JIADA PREFABRICATED BUILDING TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

After the autoclave finishes autoclaving, a large amount of high-temperature steam is released when the autoclave door is opened, posing a safety hazard of scalding workers.

Method used

An autoclaving device for the production of aerated concrete blocks, comprising an autoclave, auxiliary devices, and connecting devices, was designed. A servo motor-driven rotating frame and gear system are used to assist in the opening and closing of the autoclave door, reducing steam emission.

Benefits of technology

It enables efficient and rapid opening and closing of the autoclave door, protects the safety of staff, reduces the risk of high-temperature burns, and improves the safety of autoclave use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an autoclaved curing device for aerated concrete block production, and relates to the technical field of concrete production, the autoclaved curing device comprises an autoclave, an auxiliary device and a connecting device, the surface of the autoclave is hinged with a rotating plate, the surface of one side of the rotating plate is fixedly connected with an autoclave door, and the autoclave door is connected with the auxiliary device. The auxiliary device is installed on the surface of the still kettle through a connecting device, the auxiliary device assists the still kettle door to effectively adjust rotation when the still kettle door is opened and closed, the auxiliary device comprises a rotating frame, the rotating frame is fixedly connected with the arc surface of the still kettle, a rotating shaft is rotationally connected to the arc surface of the rotating frame, and the rotating shaft is fixedly connected with the still kettle door. When the still kettle disclosed by the utility model is used, the opening and closing of the kettle door can be more efficiently and quickly adjusted, a worker is effectively protected, the worker is prevented from being scalded by high temperature, the potential safety hazard is reduced, and the use effect and the safety of the still kettle are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to concrete production technical field especially is autoclaved curing device for aerated concrete block production. BACKGROUND

[0002] Autoclaved aerated concrete block is a kind of building material, generally is made of clay and coal cinder ash etc., after being pressed out by brick machine, the formed autoclaved aerated concrete block, in order to keep certain physical property, thus needs to carry out curing treatment, thereby needs to use curing device.

[0003] When the traditional concrete block is cured by autoclave, a tractor is used to pull the concrete block embryo into the chamber of the autoclave, then the autoclave is started by closing the door, and the autoclave completes the autoclaving curing of the embryo in the internal chamber by vacuum pumping, pressure increasing and constant pressure decreasing. Because the door of the autoclave has a certain damping effect, when the door is opened and closed, the staff needs to open the door with tools and then take out the embryo by the tractor. However, in actual use, it is found that when the door is opened after autoclaving, a large amount of steam will be emitted from the gap between the door and the autoclave body, and the temperature of the steam is as high as 100 degrees Celsius, which may cause the staff near the door to be scalded, and there is a certain safety hazard. UTILITY MODEL CONTENTS

[0004] The utility model solves the technical problems that when the autoclave is finished autoclaving, a large amount of steam will be emitted from the gap between the door and the autoclave body, and the temperature of the steam is as high as 100 degrees Celsius, which may cause the staff near the door to be scalded, and there is a certain safety hazard.

[0005] The utility model adopts the technical scheme that the autoclaved curing device for aerated concrete block production includes an autoclave, an auxiliary device and a connecting device, the surface of the autoclave is hingedly connected with a turning plate, one side surface of the turning plate is fixedly connected with a door, the auxiliary device is installed on the surface of the autoclave by the connecting device, and the auxiliary device effectively adjusts the rotation of the door when the door is opened and closed.

[0006] The above components achieve the following effects: when the embryo of the concrete block is autoclaved by the autoclave, and after the curing is completed, the staff first operates the controller to open the fixed lock of the fixed door, then operates the auxiliary device, rotates the turning plate by the auxiliary device to open the door, and finally takes out the embryo.

[0007] Preferably, the auxiliary device comprises a rotating frame fixedly connected with the arc surface of the autoclave, a rotating shaft rotatably connected with the arc surface of the rotating frame, two adjusting plates fixedly connected with the arc surface of the rotating shaft, a first gear fixedly connected with the arc surface of the rotating shaft, a servo motor fixedly connected with the surface of the rotating frame, a second gear fixedly connected with the output end of the servo motor, and the first gear and the second gear are in meshing engagement.

[0008] The above-mentioned components achieve the effects that the autoclave can be more efficiently and quickly adjusted in opening and closing the door during use, effectively protects the workers, prevents the workers from being scalded by high temperature, reduces the safety hazards, and improves the use effect and safety of the autoclave.

[0009] Preferably, the inner wall of the reinforcing groove is fixedly connected with a reinforcing pad, and the reinforcing pad is a rubber pad.

[0010] The above-mentioned components achieve the effects that when the reinforcing groove of the adjusting plate is in contact with the rotating plate, the friction is further increased, so that the door is better flipped and opened and closed.

[0011] Preferably, the arc surfaces of the first gear and the second gear are commonly provided with a stabilizing ring fixedly connected with the surface of the rotating frame.

[0012] The above-mentioned components achieve the effects that the meshing of the first gear and the second gear is more stable and less likely to stagger and deviate, thereby ensuring the stable adjustment of the door.

[0013] Preferably, the output end of the servo motor is fixedly connected with a stabilizing shaft, and the stabilizing shaft is rotatably connected with the surface of the rotating frame.

[0014] The above-mentioned components achieve the effects that the output end of the servo motor is stable during rotation, is less likely to be subjected to excessive pressure, and is less likely to be deformed and damaged.

[0015] Preferably, the connecting device comprises a connecting plate fixedly connected with the surface of the rotating frame, and the surface of the connecting plate is respectively penetrated and inserted with a bolt on both sides of the rotating frame, and the bolt is threadedly connected with the surface of the autoclave.

[0016] The above-mentioned components achieve the effects that the auxiliary device can be more conveniently and quickly assembled during use, is convenient for maintenance and repair of the components of the auxiliary device, and ensures the use effect of the auxiliary device.

[0017] Preferably, the arc surface of the bolt is sleeved with a gasket, and the gasket is a metal ring.

[0018] The effect achieved by the components is that the gasket makes the bolt more stable and fit when installed on the surface of the connecting plate, thereby making the assembly of the auxiliary device more stable and improving the use effect of the connecting device.

[0019] Preferably, the connecting plate is clamped with a positioning frame on both sides, and the positioning frame is fixedly connected with the surface of the autoclave.

[0020] The effect achieved by the components is that the positioning frame makes the connecting plate more quickly and accurately positioned when installed on the surface of the autoclave.

[0021] The beneficial effects of the utility model are:

[0022] The autoclave can more efficiently and quickly adjust the opening and closing of the door, effectively protect the workers, prevent the workers from being scalded by high temperature, reduce the safety hazards, and improve the use effect and safety of the autoclave. BRIEF DESCRIPTION OF DRAWINGS

[0023] The utility model will be further described below in combination with the drawings and examples.

[0024] Figure 1 It is a structural schematic diagram of the utility model;

[0025] Figure 2 It is a structural schematic diagram of the auxiliary device of the utility model;

[0026] Figure 3 It is a side structural schematic diagram of the utility model Figure 2 ;

[0027] Figure 4 It is a structural schematic diagram of the connecting device of the utility model.

[0028] Legend: 1, autoclave; 2, rotating plate; 3, door; 4, auxiliary device; 41, rotating frame; 42, rotating shaft; 43, adjusting plate; 44, reinforcing groove; 45, first gear; 46, servo motor; 47, second gear; 48, reinforcing pad; 49, stabilizing ring; 410, stabilizing shaft; 5, connecting device; 51, connecting plate; 52, bolt; 53, gasket; 54, positioning frame. DETAILED DESCRIPTION

[0029] The utility model will be further described below in combination with the drawings and examples.

[0030] In the description of the utility model, it is necessary to explain that, unless there are explicit provisions and limitations, the terms "connected" "connection" should be understood broadly, for example, it can be fixed connection, can also be detachable connection, or integrally connected, can be mechanical connection, can also be electrical connection, can be directly connected, also can be indirectly connected through intermediate medium.

[0031] Figure 1 The autoclaved curing device for aerated concrete block production shown in the utility model, including autoclave 1, auxiliary device 4 and connecting device 5, the surface of autoclave 1 is hingedly connected with rotating plate 2, one side surface of rotating plate 2 is fixedly connected with kettle door 3, auxiliary device 4 is installed on the surface of autoclave 1 by connecting device 5, and auxiliary device 4 effectively adjusts rotation when kettle door 3 is opened and closed.

[0032] Figure 1 、 Figure 2 and Figure 3 The auxiliary device 4 shown in the utility model includes rotating frame 41, the circular arc surface of rotating frame 41 is fixedly connected with autoclave 1, the circular arc surface of rotating shaft 42 is rotatably connected with rotating frame 41, the circular arc surface of rotating shaft 42 is fixedly connected with two adjusting plates 43, the side of two adjusting plates 43 close to each other is respectively provided with reinforcing groove 44, the circular arc surface of rotating shaft 42 is fixedly connected with first gear 45, the surface of rotating frame 41 is fixedly connected with servo motor 46, the output end of servo motor 46 is fixedly connected with second gear 47, first gear 45 is engaged with second gear 47, when autoclave 1 is used to autoclave the embryo of concrete block, and curing is completed, the staff first operates the controller, makes the fixed lock of fixed kettle door 3 open, then starts servo motor 46 on rotating frame 41, the operation of servo motor 46 makes the rotation of second gear 47 on the output end, because first gear 45 on rotating shaft 42 is engaged with second gear 47, so rotating shaft 42 rotates, at this time, the adjusting plate 43 below rotating plate 2 on rotating shaft 42 is separated from rotating plate 2, and in the process of rotating, the adjusting plate 43 above rotating shaft 42 is in contact with the surface of rotating plate 2, so that the reinforcing groove 44 on the surface of rotating plate 2 and adjusting plate 43 is clamped, and in the process of continuous rotation of rotating shaft 42, the rotation of rotating plate 2 is driven, so that the rotation of kettle door 3 on rotating plate 2 is driven, the inlet and outlet of autoclave 1 are opened, and finally the embryo is taken out, at this time, when autoclave 1 is used, the opening and closing of kettle door 3 can be more efficiently adjusted, the staff is effectively protected, the staff is prevented from being scalded by high temperature, the security risk is reduced, and the use effect and safety of autoclave 1 are improved.

[0033] Figure 1 、 Figure 2 and Figure 3The inner wall of the reinforcing groove 44 is fixedly connected with a reinforcing pad 48, which is a rubber pad. When the reinforcing groove 44 of the adjusting plate 43 is in contact with the rotating plate 2, the friction force is further increased, so that the opening and closing of the kettle door 3 is better driven. The circular arc surfaces of the first gear 45 and the second gear 47 are provided with a stabilizing ring 49, which is fixedly connected with the surface of the rotating frame 41. The engagement of the first gear 45 and the second gear 47 is more stable, and the staggered deviation is not easy to occur, so that the stable adjustment of the kettle door 3 is ensured. The output end of the servo motor 46 is fixedly connected with a stabilizing shaft 410, which is rotatably connected with the surface of the rotating frame 41. The output end of the servo motor 46 is stable during rotation, and is not easy to be damaged due to excessive pressure.

[0034] Figure 1 and Figure 4 The connecting device 5 includes a connecting plate 51 fixedly connected with the surface of the rotating frame 41. Bolts 52 are inserted through the connecting plate 51 on both sides of the rotating frame 41 and are screwed with the surface of the autoclave 1. When the auxiliary device 4 is installed on the surface of the autoclave 1, the connecting plate 51 is first fixedly connected with the surface of the autoclave 1, and then the bolts 52 are inserted through the connecting plate 51 on both sides and are screwed with the surface of the autoclave 1 until the position of the nut is in contact with the surface of the connecting plate 51 and is pressed, so that the position of the connecting plate 51 is fixed. When the auxiliary device 4 is used, it can be more convenient and fast to assemble, and the maintenance of the parts of the auxiliary device 4 is facilitated, so that the use effect of the auxiliary device 4 is ensured.

[0035] Figure 1 and Figure 4 The circular arc surface of the bolt 52 is sleeved with a gasket 53, which is a metal ring. When the bolt 52 is installed on the surface of the connecting plate 51, it is more stable and fits, so that the assembly of the auxiliary device 4 is more stable and the use effect of the connecting device 5 is improved. The connecting plate 51 is provided with a positioning frame 54 on both sides, which is fixedly connected with the surface of the autoclave 1. When the connecting plate 51 is installed on the surface of the autoclave 1, the positioning assembly position can be more quickly and accurately positioned.

[0036] Working principle: when using the autoclave 1 to the embryo of concrete block autoclave curing, and curing is completed, the staff first operates the controller, makes the fixed lock of fixed door 3 open, and then starts the servo motor 46 on the rotating frame 41, the operation of servo motor 46 will make the second gear 47 on the output end of rotation, because the first gear 45 on the rotating shaft 42 and the second gear 47 are engaged with each other, so the rotating shaft 42 will rotate, at this time the adjusting plate 43 below the rotating plate 2 on the rotating shaft 42 will be separated from the rotating plate 2, and in the process of rotation, the adjusting plate 43 above the rotating shaft 42 will contact with the surface of the rotating plate 2, so that the rotating plate 2 and the reinforcing groove 44 on the surface of the adjusting plate 43 are clamped, and in the process of continuous rotation of the rotating shaft 42, the rotating plate 2 is driven to rotate, so that the door 3 on the rotating plate 2 rotates, drives the inlet and outlet of the autoclave 1 to open, and finally the embryo is taken out, at this time the autoclave 1 can be more efficient and fast when used to adjust the opening and closing of the door 3, effectively protect the staff from being scalded by high temperature, reduce the security risk, improve the use effect and safety of the autoclave 1.

[0037] When the auxiliary device 4 is installed on the surface of the autoclave 1, first, the connecting plate 51 on the rotating frame 41 is attached to the surface of the autoclave 1, so that the two sides of the connecting plate 51 are clamped with the positioning frame 54 on the surface of the autoclave 1, then the bolts 52 are inserted through the two sides of the connecting plate 51, so that the bolts 52 are screwed with the surface of the autoclave 1, until the position of the nut is in contact with the surface of the connecting plate 51 and is extruded, so that the position of the connecting plate 51 is fixed, at this time the auxiliary device 4 can be more convenient and fast when used to assemble, which is convenient for the maintenance of the parts of the auxiliary device 4, and ensures the use effect of the auxiliary device 4.

[0038] Based on the above ideal embodiment of the present application, through the above description, relevant staff can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the contents in the specification, and must be determined according to the scope of claims.

Claims

1. Autoclave curing device for aerated concrete block production, comprising an autoclave (1), an auxiliary device (4) and a connecting device (5), characterized in that: The surface of the autoclave (1) is hingedly connected with a rotating plate (2), one side surface of the rotating plate (2) is fixedly connected with a kettle door (3), the auxiliary device (4) is installed on the surface of the autoclave (1) by means of a connecting device (5), and the auxiliary device (4) effectively adjusts the rotation when the kettle door (3) is opened and closed; the auxiliary device (4) comprises a rotating frame (41), the rotating frame (41) is fixedly connected with the circular surface of the autoclave (1), the rotating shaft (42) is rotatably connected to the circular surface of the rotating frame (41), the two adjusting plates (43) are fixedly connected to the circular surface of the rotating shaft (42), the reinforcing grooves (44) are respectively formed in the sides of the two adjusting plates (43) close to each other, the first gear (45) is fixedly connected to the circular surface of the rotating shaft (42), the surface of the rotating frame (41) is fixedly connected with a servo motor (46), the output end of the servo motor (46) is fixedly connected with a second gear (47), and the first gear (45) is engaged with the second gear (47).

2. The autoclaving device for aerated concrete block production according to claim 1, characterized in that: The inner wall of the reinforcing groove (44) is fixedly connected with a reinforcing pad (48), and the reinforcing pad (48) is a rubber pad.

3. The autoclaving device for aerated concrete block production according to claim 2, characterized in that: The circular surfaces of the first gear (45) and the second gear (47) are provided with a stabilizing ring (49) in common, and the stabilizing ring (49) is fixedly connected with the surface of the rotating frame (41).

4. The autoclaving device for aerated concrete block production according to claim 3, characterized in that: The output end of the servo motor (46) is fixedly connected with a stabilizing shaft (410), and the stabilizing shaft (410) is rotatably connected with the surface of the rotating frame (41).

5. The autoclaving device for producing an aerated concrete block according to claim 1, characterized by: The connecting device (5) comprises a connecting plate (51), the connecting plate (51) is fixedly connected with the surface of the rotating frame (41), the surface of the connecting plate (51) is provided with a bolt (52) penetratingly inserted on both sides of the rotating frame (41), and the bolt (52) is threadedly connected with the surface of the autoclave (1).

6. The autoclaving device for aerated concrete block production according to claim 5, characterized in that: The circular surface of the bolt (52) is sleeved with a gasket (53), and the gasket (53) is a metal ring.

7. The autoclaving device for aerated concrete block production according to claim 6, characterized in that: The two sides of the connecting plate (51) are respectively clamped with a positioning frame (54), and the positioning frame (54) is fixedly connected with the surface of the autoclave (1).