Multifunctional color master batch plastic all-in-one machine
By designing through-hole arrangements, changing the structure and door panel in the multi-functional integrated machine for color masterbatch plastics, and combining slider guides and partition plates, the problem of color masterbatch plastic adhesion was solved, realizing efficient multi-specification processing and automated production, and improving the accuracy and stability of production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-03-27
AI Technical Summary
In existing technologies, color masterbatch plastics tend to stick to the material receiving groove during the extrusion process, resulting in waste and cleaning difficulties, which affects production quality.
The design incorporates various perforations, a changeable structure, and door panel settings. The friction layer of the slider and guide rail enhances ease of disassembly. A divider is installed inside the extrusion box to enable multi-specification processing. Additionally, dividers and inclined plates are installed inside the collection box to ensure that different specifications are stored separately.
It reduces waste caused by color masterbatch adhesion, improves production flexibility and automation, ensures production accuracy and stability, and enhances the quality and production efficiency of color masterbatch granules.
Smart Images

Figure CN224044499U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the color masterbatch production field especially, and is concerned with a color masterbatch plastic multifunctional all-in-one machine. BACKGROUND
[0002] The full name of color masterbatch is color masterbatch, also called color seed, which is a new type of special colorant for high polymer materials, also known as pigment preparation. Color masterbatch is mainly used in plastics. Color masterbatch is composed of three basic elements of pigment or dye, carrier and additive. It is a super-constant pigment uniformly attached to resin to obtain an aggregate, which can be called pigment concentrate. Therefore, its tinting strength is higher than that of the pigment itself. When processing, a small amount of color masterbatch and uncolored resin are mixed to achieve the design of pigment concentration of colored resin or product.
[0003] The Chinese patent with publication number CN216465547U discloses a color masterbatch plastic particle extrusion and cutting all-in-one machine, which comprises a box body, a material receiving groove is fixedly connected to the upper middle part of the inner wall of the box body, a plurality of extrusion pipes are fixedly connected and communicated at the bottom of the material receiving groove, a cutting box is arranged below each extrusion pipe, each cutting box is fixedly connected with the bottom of the inner wall of the box body, a feeding port is fixedly connected and communicated with the top of one side of the box body, a hydraulic rod is fixedly connected with the middle part of the top of the box body, and an extrusion plate is fixedly connected with the output end of the hydraulic rod penetrating through the box body.
[0004] The above-mentioned related technical solutions have the following defects: during operation, part of the color masterbatch plastic is extruded out of the extrusion pipe, and another part is extruded onto the material receiving groove by the extrusion plate, then adheres to the material receiving groove, causing waste, and the color masterbatch plastic adhered to the material receiving groove is difficult to clean, affecting the quality of the subsequent color masterbatch plastic particles. UTILITY MODEL CONTENTS
[0005] In order to reduce the adhesion of color masterbatch plastic to the material receiving groove and the difficulty in cleaning the color masterbatch plastic adhered to the material receiving groove, the present application provides a color masterbatch plastic multifunctional all-in-one machine.
[0006] The color masterbatch plastic multifunctional all-in-one machine provided by the present application adopts the following technical solution:
[0007] A color masterbatch plastic multifunctional all-in-one machine comprises an extrusion box with a material receiving groove, a plurality of electric cylinders and an extrusion plate, the plurality of electric cylinders are arranged on the top surface of the extrusion box, the telescopic rods of the electric cylinders are arranged towards the material receiving groove by penetrating through the extrusion box, the telescopic rods are fixed with the extrusion plate, the slot of the material receiving groove is arranged towards the electric cylinders, a large number of through holes are formed in the material receiving groove, and the gap between the through holes is smaller than the diameter of one through hole; a door plate is hinged to the side wall of the extrusion box near the material receiving groove, when the door plate is opened, the operator can clean the material receiving groove, and a replacement structure is further arranged in the extrusion box, and the material receiving groove is detachably fixed in the extrusion box through the replacement structure.
[0008] Through the technical scheme, the arrangement of the through holes on the extrusion plate reduces the situation that the color masterbatch is extruded onto the material receiving groove by the extrusion plate and then adheres to the material receiving groove to cause waste, the replacement structure and the door plate are arranged, so that the operator can conveniently clean and replace the material receiving groove, and the color masterbatch adhered to the material receiving groove is difficult to clean, which affects the quality of the subsequent color masterbatch particles.
[0009] Preferably, the replacement structure comprises a sliding block and a guide rail, two guide rails are arranged on the two side walls in the extrusion box, the sliding blocks are arranged on the left and right sides of the material receiving groove, the sliding blocks slide on the guide rails, and a friction layer is further arranged on the sliding blocks, and the friction layer is used to increase the friction between the sliding blocks and the guide rails.
[0010] Through the technical scheme, the sliding block and the guide rail are arranged, so that the material receiving groove can be conveniently fixed in the extrusion box, and the friction layer is arranged to increase the friction between the sliding block and the guide rail, but only limits the sliding block to slide along the length direction of the guide rail during operation, and does not affect the operator to disassemble the material receiving groove, so that the safety and stability in the production process are ensured.
[0011] Preferably, a plurality of partition plates can be arranged in the extrusion box, the plurality of partition plates are used to separate the extrusion box into a plurality of extrusion spaces, the plurality of extrusion spaces are provided with electric cylinders and extrusion plates above, the plurality of extrusion spaces are provided with material receiving grooves below, the plurality of partition plates are provided with guide rails, the sliding blocks slide on the guide rails, and the through holes of the material receiving grooves in the plurality of extrusion spaces are different in diameter and arranged from large to small.
[0012] Through the technical scheme, a plurality of color masterbatch of different specifications can be simultaneously extruded, and the specifications of the color masterbatch are respectively realized through different hole diameters, so that the production process is more flexible and efficient, and the diversity and applicability of the extrusion process are improved.
[0013] Preferably, the extrusion plate is in a cylindrical shape, the diameter of the extrusion plate is smaller than half the length of the material receiving groove, the half of the material receiving groove below the extrusion plate is matched with the extrusion plate, the through hole is arranged in the material receiving groove below the extrusion plate, and the remaining part of the material receiving groove is provided with an inclined table, and the inclined table is arranged to be inclined to the through hole.
[0014] Through the technical scheme, the special design of the extrusion plate and the material receiving groove and the through hole arranged in the material receiving groove directly below the extrusion plate reduce the adhesion of the color masterbatch plastic on the extrusion surface during the extrusion process, ensure the tightness between the extrusion plate and the material receiving groove, and facilitate the uniform extrusion of the material.
[0015] Preferably, the collecting box with a discharge port is arranged at the lower end of the extrusion box, the collecting box is in communication with the extrusion box, a cutting structure is arranged in the collecting box, the cutting structure comprises a motor and a cutting knife, the cutting knife is arranged towards the motor, a boss is further arranged on the cutting knife, the boss is used for guiding the extruded color masterbatch plastic strip, and the motor is used for driving the cutting knife to rotate.
[0016] Through the technical scheme, the color masterbatch plastic is directly cut into the required color masterbatch plastic particles by the cutting structure after being extruded, and then falls into the collecting box, thereby improving the automation degree and production efficiency of the production and improving the integration degree.
[0017] Preferably, the same number of partition plates as in the extrusion box are arranged in the collecting box, the partition plates are used for separating the collecting box into a plurality of storage spaces, and the storage spaces are aligned with the extrusion spaces.
[0018] Through the technical scheme, one-to-one correspondence between the extrusion spaces and the storage spaces is realized, different extrusions are ensured to be separately stored and processed, and different specifications of the color masterbatch plastic can be effectively avoided from being confused or misplaced, thereby ensuring the accuracy and stability of the production.
[0019] Preferably, an inclined plate is further arranged in the storage space and inclined towards the discharge port, a plurality of material conveying pipes are fixed on one side surface of the discharge port, one end of the plurality of material conveying pipes is in communication with the discharge port, and the other end of the plurality of material conveying pipes is vertically downwardly arranged.
[0020] Through the technical scheme, the inclined plate helps the color masterbatch plastic particles to enter the material conveying pipes from the discharge port by gravity, the other end of the material conveying pipes is vertically downwardly arranged, the color masterbatch plastic particles can be transported to the next process or a collecting container, the smooth flow and transportation of the color masterbatch plastic particles are ensured, the seamless connection and automatic operation of the entire production process are realized, and the continuity and stability of the production are ensured.
[0021] Preferably, a plurality of hooks are uniformly arranged on the outer wall of the bottom end of the material conveying pipe in the circumferential direction, and the hooks are used for hooking a collecting bag.
[0022] Through the technical scheme, the collecting bag can be conveniently fixed on the material conveying pipe, so that the color master plastic particles can be directly collected into the collecting bag, the hook is arranged to make the installation of the collecting bag more convenient and stable, and the problems of falling off or displacement of the collecting bag are effectively avoided.
[0023] Preferably, a plurality of feeding pipes are arranged in communication with the extrusion box, the feeding pipes are arranged between the extrusion plate and the material receiving groove, and the feeding pipes are arranged close to the extrusion plate.
[0024] Through the technical scheme, the feeding pipes can more accurately deliver the color master plastic to the required position, and the production precision and stability are improved.
[0025] The technical effects of the utility model mainly lie in the following aspects:
[0026] 1. The utility model discloses a plurality of through holes are arranged on the extrusion plate, and the through holes are arranged in the form of a door plate and a replacement structure, so that the color master plastic particles can be conveniently cleaned and replaced, the color master plastic particles adhered to the material receiving groove can be conveniently cleaned, and the production quality of the subsequent color master plastic particles is not affected.
[0027] 2. A plurality of partition plates are arranged in the extrusion box to simultaneously extrude a plurality of color master plastics of different specifications, and the different specifications of the color master plastics are realized through different hole diameters, so that the production process is more flexible and efficient, and the diversity and applicability of the extrusion process are improved.
[0028] 3. A plurality of partition plates are arranged in the collecting box to realize one-to-one correspondence between extrusion and storage, so that different extruded materials can be separately stored and processed, and the different specifications of the color master plastics can be effectively avoided, so that the accuracy and stability of the production are ensured. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the application.
[0030] Figure 2 It is a schematic diagram of the overall structure of the embodiment of the application. Figure 1 It is a schematic diagram of the overall structure of the embodiment of the application.
[0031] Figure 3 It is a schematic diagram of the overall structure of the embodiment of the application.
[0032] Fig. 1 is an extrusion box; 11 is a door plate; 12 is a replacement structure; 121 is a sliding block; 122 is a guide rail; 2 is an electric cylinder; 3 is an extrusion plate; 4 is a material receiving groove; 41 is a through hole; 42 is an inclined table; 5 is a partition plate; 51 is an extrusion space; 52 is a storage space; 6 is a collection box; 61 is a cutting structure; 611 is a motor; 612 is a cutting knife; 613 is a boss; 62 is an inclined plate; 63 is a discharge port; 64 is a material conveying pipe; 641 is a hook; 7 is a feeding pipe. DETAILED DESCRIPTION
[0033] The following will be further described in combination with the accompanying Figures 1-3 The specific embodiment of the utility model is further described in detail, so that the technical scheme of the utility model is easier to understand and master.
[0034] The embodiment of the application discloses a color master plastic multifunctional all-in-one machine:
[0035] Referring to Figures 1-3 A color master plastic multifunctional all-in-one machine, comprising an extrusion box 1 with a material receiving groove 4, a plurality of electric cylinders 2 and an extrusion plate 3, the plurality of electric cylinders 2 are fixed on the top surface of the extrusion box 1, the telescopic rods of the electric cylinders 2 pass through the extrusion box 1 and are arranged towards the material receiving groove 4, the telescopic rods are fixed with the extrusion plate 3, the slot of the material receiving groove 4 is arranged towards the electric cylinder 2, a large number of through holes 41 are formed in the material receiving groove 4, and the gap between the through holes 41 is smaller than the diameter of one through hole 41; a door plate 11 is hinged on the side wall of the extrusion box 1 close to the material receiving groove 4, when the door plate 11 is opened, an operator can clean the material receiving groove 4, and the extrusion box 1 is further provided with a replacement structure 12, and the material receiving groove 4 is detachably fixed in the extrusion box 1 through the replacement structure 12.
[0036] The arrangement of the through holes 41 on the extrusion plate 3 reduces the situation that the color master plastic is extruded onto the material receiving groove 4 by the extrusion plate 3 and then adheres to the material receiving groove 4, causing waste; the replacement structure 12 and the door plate 11 are arranged, so that the operator can conveniently clean and replace the material receiving groove 4, and the color master plastic adhered to the material receiving groove 4 is difficult to clean, which affects the quality of the subsequent color master plastic particles.
[0037] Referring to Figures 1-3The replacement structure 12 includes a sliding block 121 and a guide rail 122. Two guide rails 122 are arranged on the two side walls in the extrusion box 1, and a sliding block 121 is fixed on the left and right sides of the material receiving groove 4. The sliding block 121 slides on the guide rail 122, and a friction layer is further fixed on the sliding block 121. The friction layer is used to increase the friction between the sliding block 121 and the guide rail 122. The design of the sliding block 121 and the guide rail 122 makes the material receiving groove 4 can be conveniently disassembled and fixed in the extrusion box 1. At the same time, the design of the friction layer increases the friction between the sliding block 121 and the guide rail 122, but only limits the sliding block 121 to slide along the length direction of the guide rail 122 during operation, and does not affect the disassembly of the material receiving groove 4 by the operator, thereby ensuring the safety and stability in the production process.
[0038] With reference to Figures 1-3 A plurality of partition plates 5 can be further fixed in the extrusion box 1. The plurality of partition plates 5 are used to separate the extrusion box 1 into a plurality of extrusion spaces 51. The plurality of extrusion spaces 51 are provided with the electric cylinder 2 and the extrusion plate 3 above, and the material receiving groove 4 slides below. The plurality of partition plates 5 are provided with guide rails 122, and the sliding block 121 slides on the guide rail 122. The through holes 41 of the material receiving grooves 4 in the plurality of extrusion spaces 51 are different in diameter and arranged from large to small. Through the design of the plurality of extrusion spaces 51, a plurality of different specifications of color master plastic can be simultaneously extruded. Different sizes of the hole diameter can realize the specification of the color master plastic, so that the production process is more flexible and efficient, and the diversity and applicability of the extrusion process are improved.
[0039] With reference to Figures 1-3 The extrusion plate 3 is in a cylindrical shape, and the diameter of the extrusion plate 3 is smaller than half the length of the material receiving groove 4. The above design is to facilitate cooperation with the pelletizing structure, avoid the need for a large pelletizing knife 612 to occupy too much space in the collection box 6, and affect the simultaneous production of a plurality of color master plastic particles. The half of the material receiving groove 4 below the extrusion plate 3 cooperates with the extrusion plate 3. The through hole 41 is arranged in the material receiving groove 4 below the extrusion plate 3. The rest of the material receiving groove 4 is fixed with an inclined table 42, and the inclined table 42 is inclined towards the through hole 41. The special design of the extrusion plate 3 and the material receiving groove 4 and the through hole 41 arranged in the material receiving groove 4 below the extrusion plate 3 reduces the situation that the color master plastic is adhered on the extrusion surface during extrusion, and ensures the tightness between the extrusion plate 3 and the material receiving groove 4, which is beneficial to the uniform extrusion of the material. The design of the inclined table 42 makes the material accumulate on the inclined table 42 when too much material is fed, and then slowly falls to the extrusion plate 3 below, so that the extruded material is more uniform, thereby improving the quality of the extruded color master plastic.
[0040] When the material receiving groove 4 abuts against the inner wall of the extrusion box 1 at one end away from the door plate 11, the other end of the material receiving groove 4 is located inside the wall of the extrusion box 1, avoiding the waste of color masterbatch falling on the top surface of the material receiving groove 4 during transportation.
[0041] Referring to Figures 1-3 Further comprising a collecting box 6 with a discharge port 63, the collecting box 6 is fixed at the lower end of the extrusion box 1, the collecting box 6 is in communication with the extrusion box 1, and the collecting box 6 is provided with a cutting structure 61, the cutting structure 61 comprises a motor 611 and a cutting knife 612, the cutting knife 612 is arranged towards the cylinder 2, the cutting knife 612 is located at the bottom of the collecting box 6, and a boss 613 is further arranged on the cutting knife 612, the boss 613 is used for guiding the extruded color masterbatch strip, and the motor 611 is used for driving the cutting knife to rotate. The color masterbatch is directly cut into the required color masterbatch particles by the cutting structure after being extruded, and then falls into the collecting box 6, thereby improving the automation degree and production efficiency of production, and improving the integration degree.
[0042] Referring to Figures 1-3 The collecting box 6 is also fixed with the same number of partition plates 5 as in the extrusion box 1, and the partition plates 5 are used to divide the collecting box 6 into a plurality of storage spaces 52, and the storage spaces 52 are aligned with the extrusion spaces 51. The extrusion space and the storage space 52 are one-to-one corresponding, ensuring that different extrusions are separately stored and processed, and through the corresponding arrangement of the extrusion space 51 and the storage space 52, the confusion or misplacement of different specifications of color masterbatch can be effectively avoided, ensuring the accuracy and stability of production.
[0043] Referring to Figures 1-3 The storage space 52 is also fixed with an inclined plate 62, the inclined plate 62 is inclined towards the discharge port 63, a plurality of material conveying pipes 64 are fixed on one side surface of the discharge port 63, one end of the plurality of material conveying pipes 64 is in communication with the discharge port 63, and the other end of the plurality of material conveying pipes 64 is vertically downward. The inclined plate 62 helps the color masterbatch particles to enter the material conveying pipe 64 from the discharge port 63 by gravity, and the other end of the material conveying pipe 64 is vertically downward, which is conducive to conveying the color masterbatch particles to the next process or a collecting container, ensuring the smooth flow and conveying of the color masterbatch particles, realizing the seamless connection and automatic operation of the entire production process, and ensuring the continuity and stability of production.
[0044] Referring to Figures 1-3 A plurality of hooks 641 are uniformly fixed on the outer wall of the bottom end of the material conveying pipe 64 in the circumferential direction, and the hooks 641 are used for hooking the collecting bag. The collecting bag can be conveniently fixed on the material conveying pipe 64, so that the color masterbatch particles can be directly collected into the collecting bag, and the setting of the hooks 641 makes the installation of the collecting bag more convenient and stable, effectively avoiding the problem of falling or displacement of the collecting bag.
[0045] Referring to Figures 1-3 Further comprising a plurality of feeding pipes 7 in communication with the extrusion box 1, the feeding pipes 7 are located between the extrusion plate 3 and the receiving groove 4, and the feeding pipes 7 are arranged close to the extrusion plate 3. The feeding pipes 7 can more accurately deliver the color master plastic to the required position, improving the production accuracy and stability.
[0046] Of course, the above is only a typical example of the present application, in addition to this, the present application can have other various specific embodiments, any technical solution formed by equivalent replacement or equivalent transformation falls within the scope of the present application.
Claims
1. A multi-functional integrated machine for color masterbatch plastics, comprising an extrusion box (1) with a material receiving groove (4), multiple electric cylinders (2) and an extrusion plate (3), wherein the multiple electric cylinders (2) are disposed on the top surface of the extrusion box (1), the telescopic rods of the electric cylinders (2) pass through the extrusion box (1) and are disposed toward the material receiving groove (4), the telescopic rods are fixed to the extrusion plate (3), and the opening of the material receiving groove (4) is disposed toward the electric cylinders (2), characterized in that, A large number of through holes (41) are formed on the material receiving groove (4), the gap between the through holes (41) is smaller than the diameter of one through hole (41); a door plate (11) is hinged to the side wall of the extrusion box (1) near the material receiving groove (4), when the door plate (11) is opened, the operator can clean the material receiving groove (4), the extrusion box (1) is also provided with a replacement structure (12), the material receiving groove (4) is detachably fixed in the extrusion box (1) through the replacement structure (12).
2. The color masterbatch plastic multifunctional all-in-one machine according to claim 1, characterized in that, The replacement structure (12) includes a sliding block (121) and a guide rail (122), two guide rails (122) are formed on the side walls of the extrusion box (1), the sliding blocks (121) are arranged on the left and right sides of the material receiving groove (4), the sliding blocks (121) slide on the guide rails (122), the sliding blocks (121) are also provided with a friction layer, the friction layer is used to increase the friction between the sliding blocks (121) and the guide rails (122).
3. The color masterbatch plastic multifunctional all-in-one machine according to claim 2, characterized in that, The extrusion box (1) can also be provided with a plurality of partition plates (5), a plurality of the partition plates (5) are used to separate the extrusion box (1) into a plurality of extrusion spaces (51), the plurality of extrusion spaces (51) are provided with the electric cylinder (2) and the extrusion plate (3) above, the plurality of extrusion spaces (51) are provided with the material receiving groove (4) below, a plurality of the partition plates (5) are provided with the guide rail (122), the diameters of the through holes (41) of the material receiving grooves (4) in the plurality of extrusion spaces (51) are different and arranged from large to small.
4. The color masterbatch plastic multifunctional all-in-one machine according to claim 1, characterized in that, The extrusion plate (3) is in a cylindrical shape, the diameter of the extrusion plate (3) is smaller than half of the length of the material receiving groove (4), half of the material receiving groove (4) below the extrusion plate (3) is matched with the extrusion plate (3), the through holes (41) are formed in the material receiving groove (4) below the extrusion plate (3), the remaining part of the material receiving groove (4) is provided with an inclined table (42), and the inclined table (42) is inclined to the through hole (41).
5. The color masterbatch plastic multifunctional all-in-one machine according to claim 1, characterized in that, It also includes a collection box (6) with a discharge port (63), the collection box (6) is arranged at the lower end of the extrusion box (1), the collection box (6) is communicated with the extrusion box (1), the collection box (6) is provided with a cutting structure (61), the cutting structure (61) includes a motor (611) and a cutting knife (612), the cutting knife (612) is arranged towards the electric cylinder (2), the cutting knife (612) is also provided with a boss (613), the boss (613) is used to guide the extruded color master plastic strip, and the motor (611) is used to drive the cutting knife to rotate.
6. The color masterbatch plastic multifunctional all-in-one machine according to claim 5, characterized in that, The collection box (6) is also provided with the same number of partition plates (5) as in the extrusion box (1), the partition plates (5) are used to separate the collection box (6) into a plurality of storage spaces (52), and the storage spaces (52) are aligned with the extrusion spaces (51).
7. The color masterbatch plastic multifunctional all-in-one machine according to claim 6, characterized in that, The receiving space (52) is also provided with an inclined plate (62) which is inclined towards the discharge port (63), and a plurality of material conveying pipes (64) are fixed on one side of the discharge port (63), one end of the material conveying pipes (64) is communicated with the discharge port (63), and the other end of the material conveying pipes (64) is vertically downward.
8. The color masterbatch plastic multifunctional all-in-one machine according to claim 7, characterized in that, A plurality of hooks (641) are uniformly arranged on the outer wall of the bottom end of the material conveying pipe (64) in the circumferential direction, and the hooks (641) are used for hooking the collecting bag.
9. The color masterbatch plastic multifunctional all-in-one machine according to claim 3, characterized in that, A plurality of feeding pipes (7) are also arranged in communication with the extrusion box (1), the feeding pipes (7) are located between the extrusion plate (3) and the material receiving groove (4), and the feeding pipes (7) are arranged close to the extrusion plate (3).
Citation Information
Patent Citations
Color master batch plastic granule extruding and granulating all-in-one machine
CN216465547U