Automatic humidifying device of disc bale plucker

Abstract

The utility model relates to the technical field of textile machinery, and discloses an automatic humidifying device of a disc bale plucker, which comprises a disc bale plucker main body, a bale plucking arm, a supporting and guiding assembly, a conveying pipe, a plurality of vertical pipes, a plurality of sleeves, a plurality of atomizing nozzles, an adjusting assembly, a conveying pump, a water storage barrel, a clamping and limiting assembly, a supporting and buffering assembly and a plurality of humidity sensors, the bale plucking arm is arranged on the disc bale plucker body, the supporting and guiding assembly is arranged on the disc bale plucker body and connected with the bale plucking arm, the conveying pipe is fixedly installed on the front side of the bale plucking arm, the vertical pipes are fixedly installed on the conveying pipe in the radial direction, and the sleeves are installed on the corresponding vertical pipes in a sealed and sliding mode respectively. The automatic humidifying device has the advantages that the automatic humidifying function can be achieved, meanwhile, the uniform humidifying effect can be achieved, the humidity of cotton materials can be monitored in real time, the automatic humidifying device is suitable for the cotton materials with different thicknesses, and operation is easy, convenient and fast.

Description

TECHNICAL FIELD

[0001] The utility model relates to textile machinery technical field especially relates to a disc cotton grabber automatic humidification device. BACKGROUND

[0002] In the production process of the textile industry, the humidity of cotton has a crucial influence on the yarn quality, production efficiency and equipment running condition. If the humidity of cotton is too low, the fiber flexibility is poor, and in the opening, carding and other processes, not only is it easy to produce static electricity, leading to fiber repulsion, disorder, difficult to form a uniform cotton net, but also causes the increase of flying flower, pollutes the working environment, increases the risk of respiratory diseases of workers, and reduces the product quality. And if the humidity is too high, the cotton will appear adhesion phenomenon, affecting the grabbing effect of the cotton grabber, leading to the different size of cotton bundle, and further affecting the uniformity of subsequent cotton mixing, and may breed mold, damaging the cotton quality.

[0003] The traditional disc cotton grabber has many drawbacks in the humidification link. In the early stage, artificial humidification method is adopted, relying on the experience of workers to spray water on the cotton. This method not only has high labor intensity and low efficiency, but also is difficult to guarantee the uniformity and accuracy of humidification, and the humidity of different batches of cotton is quite different, seriously affecting the stability of product quality. Some automatic humidification devices appeared later, but the functions are relatively single, and it is difficult to flexibly adjust according to the thickness and actual humidity of cotton. The atomization effect of some devices is poor, and the water cannot be uniformly sprayed on the cotton, leading to local over-wetting or over-drying. In addition, the fixing way of the water storage bucket is not reasonable, and displacement or even dumping may occur due to vibration during the operation of the disc cotton grabber, affecting the normal operation of humidification, and the operation is complicated when replacing the water storage bucket, consuming a lot of time and manpower. At the same time, the existing humidification device is not accurate in humidity detection, cannot real-time feedback the cotton humidity information, cannot timely adjust the humidification parameters, and is difficult to meet the requirements of modern textile production for efficient and accurate humidification.

[0004] Therefore, it has important practical significance to develop a disc cotton grabber automatic humidification device which can accurately humidify according to the actual situation of cotton, and is convenient to operate and stable to run.

[0005] The information disclosed in this BACKGROUND section is only for the purpose of increasing the understanding of the background of the utility model and should not be regarded as an acknowledgment or any form of suggestion that this information forms prior art that is publicly known. UTILITY MODEL CONTENT

[0006] The utility model aims at providing a disc cotton grabber automatic humidification device, which has the effects of realizing automatic humidification function, realizing uniform humidification effect, monitoring the humidity of cotton in real time and adapting to cotton of different thicknesses, and being simple and convenient to operate.

[0007] The technical purpose is achieved by the following technical scheme: the automatic humidifying device of the disc type cotton grabber comprises a disc type cotton grabber main body, a cotton grabbing arm, a supporting and guiding assembly, a conveying pipe, a plurality of vertical pipes, a plurality of sleeves, a plurality of atomizing nozzles, an adjusting assembly, a conveying pump, a water storage bucket, a clamping and limiting assembly, a supporting and buffering assembly and a plurality of humidity sensors.

[0008] The cotton grabbing arm is arranged on the disc type cotton grabber main body, the supporting and guiding assembly is arranged on the disc type cotton grabber main body and connected with the cotton grabbing arm, the conveying pipe is fixedly installed on the front side of the cotton grabbing arm, the plurality of vertical pipes are fixedly installed on the conveying pipe in a radial direction, the plurality of sleeves are sealingly and slidably installed on the corresponding vertical pipes, the plurality of atomizing nozzles are fixedly installed on the bottom ends of the corresponding sleeves, and the adjusting assembly is arranged on the front side of the cotton grabbing arm and connected with the plurality of sleeves.

[0009] The conveying pump is fixedly installed on the front side of the cotton grabbing arm, the top of the cotton grabbing arm is fixedly installed with a mounting seat, the clamping and limiting assembly is arranged on the mounting seat, the water storage bucket is detachably installed on the mounting seat through the clamping and limiting assembly, the water inlet of the conveying pump is in communication with the water outlet of the water storage bucket through the mounting seat, and the water outlet of the conveying pump is in communication with the conveying pipe.

[0010] The supporting and buffering assembly is arranged on the rear side of the cotton grabbing arm, and the plurality of humidity sensors are arranged on the supporting and buffering assembly.

[0011] The adjusting assembly comprises an electric cylinder and a lifting plate, the front side of the cotton grabbing arm is fixedly installed with the electric cylinder, the working end of the electric cylinder is fixedly installed with the lifting plate, and the lifting plate is fixedly connected with the plurality of sleeves.

[0012] According to the above technical scheme, the sleeve can slide up and down along the vertical pipe in the axial direction as needed, so that the height of the atomizing nozzle can be adjusted.

[0013] The clamping and limiting assembly comprises two clamping plates, two U-shaped rods and two springs, the mounting seat is slidably installed with two symmetrically arranged U-shaped rods, the clamping plates are fixedly installed on the ends of the two U-shaped rods that are close to each other, the springs are fixedly installed on the sides of the two clamping plates that are away from each other and fixedly connected with the mounting seat, and the two clamping plates abut against the water storage bucket.

[0014] According to the above technical scheme, the water storage bucket in the mounting seat can be clamped and limited, so that the vibration generated during the operation of the disc type cotton grabber does not have a bad influence on the stability of the water storage bucket, and the clamped and limited state can be quickly released, so that the operator can conveniently replace the water storage bucket, and the water storage bucket of different sizes can be well installed.

[0015] The further setting of the utility model is that: the side of the two clamping plates close to each other is arc surface setting.

[0016] By adopting the above technical scheme, the contact area of the clamping plate when clamping and limiting the water storage bucket can be increased, so that better clamping effect can be provided.

[0017] The further setting of the utility model is that: the side of the two clamping plates close to each other is arc surface setting.

[0018] By adopting the above technical scheme, the contact area of the clamping plate when clamping and limiting the water storage bucket can be increased, so that better clamping effect can be provided.

[0019] The further setting of the utility model is that: the side of the two clamping plates close to each other is arc surface setting.

[0020] By adopting the above technical scheme, the contact area of the clamping plate when clamping and limiting the water storage bucket can be increased, so that better clamping effect can be provided.

[0021] The further setting of the utility model is that: the side of the two clamping plates close to each other is arc surface setting.

[0022] By adopting the above technical scheme, the contact area of the clamping plate when clamping and limiting the water storage bucket can be increased, so that better clamping effect can be provided.

[0023] The further setting of the utility model is that: the side of the two clamping plates close to each other is arc surface setting.

[0024] By adopting the above technical scheme, the contact area of the clamping plate when clamping and limiting the water storage bucket can be increased, so that better clamping effect can be provided.

[0025] The further setting of the utility model is that: the side of the two clamping plates close to each other is arc surface setting.

[0026] By adopting the above technical scheme, the contact area of the clamping plate when clamping and limiting the water storage bucket can be increased, so that better clamping effect can be provided.

[0027] The further setting of the utility model is that the support block is fixedly installed on the front side of the cotton grabbing arm.

[0028] By adopting the above technical scheme, the installation stability of the electric cylinder can be ensured.

[0029] The utility model discloses the beneficial effect is:

[0030] Through the cooperation of the conveying pipe, the vertical pipe, the sleeve pipe and the atomizing nozzle, the water in the water storage bucket can be atomized into small particles and uniformly sprayed on the cotton material, so that the automatic humidification purpose is achieved. BRIEF DESCRIPTION OF DRAWINGS

[0031] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the drawings needed to be used in the embodiment description will be simply introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and for the ordinary skilled in the art, other drawings can also be obtained according to these drawings without creating labor.

[0032] Figure 1 It is a three-dimensional structure schematic diagram of the automatic humidification device of the disc cotton grabber proposed in the utility model;

[0033] Figure 2 It is Figure 1 It is a three-dimensional structure schematic diagram of the automatic humidification device of the disc cotton grabber proposed in the utility model;

[0034] Figure 3 It is a three-dimensional structure schematic diagram of the automatic humidification device of the disc cotton grabber proposed in the utility model;

[0035] Figure 4 It is a structure schematic diagram of the clamp plate, the U-shaped rod and the spring part proposed in the utility model;

[0036] Figure 5 It is a top view structure schematic diagram of the fixed block, the rotating pin, the torsional spring, the supporting rod and the humidity sensor part proposed in the utility model.

[0037] In the figure, 1, disc grabber main body; 11, grabber arm; 12, support strip; 13, support wheel; 14, guide rail; 2, conveying pipe; 201, support plate; 21, vertical pipe; 22, sleeve; 23, atomizing nozzle; 3, electric cylinder; 31, support block; 32, lifting plate; 4, water storage bucket; 41, mounting seat; 42, conveying pump; 5, clamping plate; 51, U-shaped rod; 52, spring; 6, support rod; 61, rotating pin; 62, fixed block; 63, torsional spring; 7, humidity sensor. DETAILED DESCRIPTION

[0038] The technical scheme of the utility model will be described below in connection with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0039] REFERENCE Figures 1-5 An automatic humidifying device of disc grabber, comprising a disc grabber main body 1, a grabber arm 11, a conveying pipe 2, a plurality of vertical pipes 21, a plurality of sleeves 22, a plurality of atomizing nozzles 23, a conveying pump 42, a water storage bucket 4 and a plurality of humidity sensors 7, the grabber arm 11 is arranged on the disc grabber main body 1, a support strip 12 is fixedly installed on the bottom side of the grabber arm 11 and located outside the disc grabber main body 1, a support wheel 13 is rotatably installed on the support strip 12, a guide rail 14 is fixedly installed on the outside of the disc grabber main body 1, and the support wheel 13 is rollingly installed on the guide rail 14, which can provide stable support and guiding effect for the grabber arm 11, so as to ensure stable work of the grabber arm 11, the conveying pipe 2 is fixedly installed on the front side of the grabber arm 11, the plurality of vertical pipes 21 are radially fixedly installed on the conveying pipe 2, the plurality of sleeves 22 are sealingly and slidingly installed on the corresponding vertical pipes 21 respectively, the plurality of atomizing nozzles 23 are fixedly installed at the bottom ends of the corresponding sleeves 22 respectively, the electric cylinder 3 is fixedly installed on the front side of the grabber arm 11, the working end of the electric cylinder 3 is fixedly installed with the lifting plate 32, and the lifting plate 32 is fixedly connected with the plurality of sleeves 22, so as to control the sleeves 22 to slide up and down along the axial direction of the vertical pipe 21 as needed, thereby adjusting the height of the atomizing nozzle 23;

[0040] The conveying pump 42 is fixedly installed on the front side of the grabbing arm 11, the top of the grabbing arm 11 is fixedly installed with a mounting seat 41, the water storage bucket 4 is detachably installed on the mounting seat 41, two symmetrically arranged U-shaped rods 51 are slidably installed on the mounting seat 41, the ends of the two U-shaped rods 51 close to each other are fixedly installed with clamping plates 5, the sides of the two clamping plates 5 away from each other are fixedly installed with springs 52 which are fixedly connected with the mounting seat 41, and the two clamping plates 5 are in abutment with the water storage bucket 4, which can clamp and limit the water storage bucket 4 in the mounting seat 41, avoid the vibration generated during the operation of the disc grabber affecting the stability of the water storage bucket 4, and also facilitate quick release of the clamping and limiting state, convenient for the operator to replace the water storage bucket 4, and can well adapt to the installation of water storage buckets 4 of different sizes, and the water inlet of the conveying pump 42 is in communication with the water outlet of the water storage bucket 4 through the mounting seat 41, and the water outlet of the conveying pump 42 is in communication with the conveying pipe 2;

[0041] A plurality of fixing blocks 62 are fixedly installed on the rear side of the grabbing arm 11, a same rotating pin 61 is rotatably installed on adjacent two fixing blocks 62, a supporting rod 6 is fixedly installed on the rotating pin 61, a humidity sensor 7 is fixedly installed at the bottom end of the supporting rod 6, which can provide effective support for the humidity sensor 7, and a torsional spring 63 is fixedly installed on the supporting rod 6 based on the rotating pin 61 as the center, one end of the torsional spring 63 away from the supporting rod 6 is fixedly connected with the corresponding fixing block 62, which can exert a downward deflection force on the supporting rod 6, so as to control the humidity sensor 7 to abut against the uppermost layer of cotton during the operation of the grabbing arm 11, and can well adapt to cotton of different thicknesses in the disc grabber body 1.

[0042] Specifically, in order to increase the contact area of the clamping plate 5 when clamping and limiting the water storage bucket 4, thereby providing better clamping effect, and facilitating guiding the installation of the water storage bucket 4 by the operator, the side close to each other of the two clamping plates 5 is arc-shaped, and the top positions of the sides close to each other of the two clamping plates 5 are inclined in opposite directions.

[0043] Specifically, in order to ensure the installation stability of the conveying pipe 2 and the electric cylinder 3, two supporting plates 201 are fixedly installed on the front side of the grabbing arm 11, the conveying pipe 2 is fixedly installed on the two supporting plates 201, a supporting block 31 is fixedly installed on the upper position of the front side of the grabbing arm 11, and the electric cylinder 3 is fixedly installed on the supporting block 31.

[0044] It is worth noting that the size of the fixed block 62 in the figure is only schematic, and its specific size can be set according to actual needs, such as adjusting the size of the fixed block 62 to be equal to the length of the support rod 6. In this way, when the cotton grabbing arm 11 is working, the humidity sensor 7 installed at the bottom end of the support rod 6 will not probe into the cotton grabbing range directly below the cotton grabbing arm 11, so that both humidity monitoring and the influence of the support rod 6 and the humidity sensor 7 on the normal cotton grabbing of the cotton grabbing arm 11 can be avoided.

[0045] For the circuits, electronic components and module mechanisms involved, those skilled in the art can fully realize them without further description, and the content protected by the present application does not involve improvements to software, circuits and methods.

[0046] Working principle:

[0047] Real-time humidity detection: During the operation of the cotton grabbing arm 11, the torsional spring 63 applies a downward force to the support rod 6, so that the humidity sensor 7 at the bottom end of the support rod 6 is always in contact with the uppermost layer of cotton. With the change of the thickness of the cotton, the support rod 6 will rotate around the rotating pin 61, thereby ensuring that the humidity sensor 7 is in close contact with the cotton. The humidity sensor 7 continuously detects the humidity of the cotton and feeds back the data in real time. In this way, the system can obtain the humidity information of the cotton in real time, providing data support for subsequent humidification operations.

[0048] Height regulation of the humidification component: According to the humidity data fed back by the humidity sensor 7, the operator can control the electric cylinder 3 according to the needs. The working end of the electric cylinder 3 drives the lifting plate 32 to move up and down. Since the lifting plate 32 and the multiple sleeves 22 are fixedly connected, the sleeves 22 will slide up and down along the axis of the vertical pipe 21, thereby adjusting the height of the atomizing nozzle 23. In this way, the atomizing nozzle 23 and the cotton can maintain an appropriate distance, ensuring the humidification effect.

[0049] Humidification operation: After the delivery pump 42 is started, it will pump the water in the water storage bucket 4 out. The water flows from the water outlet of the water storage bucket 4 into the water inlet of the delivery pump 42 through the mounting seat 41, and then enters the delivery pipe 2 from the water outlet of the delivery pump 42. Subsequently, the water reaches the atomizing nozzle 23 through the vertical pipe 21, the atomizing nozzle 23 atomizes and sprays the water onto the cotton, completing the humidification operation.

[0050] Conveniently replace the water storage bucket: the water storage bucket 4 is installed on the mounting seat 41, two clamping plates 5 are clamped and limited to the water storage bucket 4 under the action of the elasticity of the spring 52, the stability of the water storage bucket 4 is effectively prevented from being influenced by the vibration generated when the disc grab cotton machine works, when the water storage bucket 4 needs to be replaced, the operator only needs to overcome the elasticity of the spring 52 and pull the two U-shaped rods 51 outward, so that the clamping of the clamping plate 5 to the water storage bucket 4 is released, thereby conveniently replacing the water storage bucket 4, in addition, the clamping plate 5 is arc-shaped, which increases the contact area with the water storage bucket 4, improves the clamping effect, and plays a guiding role when the water storage bucket 4 is installed, so that the installation is positioned and installed quickly.

[0051] Stable support and guide: the support wheel 13 is rotatably installed on the support strip 12 at one side of the bottom of the grab cotton arm 11, and the guide rail 14 fixedly installed outside the disc grab cotton machine body 1 provides a rolling track for the support wheel 13, in the working process of the grab cotton arm 11, the support wheel 13 rolls along the guide rail 14, and stable support and guide are provided for the grab cotton arm 11, so that the stable operation of the grab cotton arm 11 is ensured, at the same time, the support plate 201 and the support block 31 support the conveying pipe 2 and the electric cylinder 3 respectively, so that the stable installation is ensured, and then the stable operation of the entire humidifying device is ensured.

[0052] The disc grab cotton machine automatic humidifying device provided by the utility model is described in detail. The principles and implementation modes of the utility model are described in this paper, and the above embodiment is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary skilled persons in the technical field, some improvements and modifications can be made to the utility model without departing from the principles of the utility model, and these improvements and modifications also fall within the protection scope of the utility model claims.

Claims

1. A device for automatic humidification of a disc picker, characterized in that The disc cotton picker body (1), the cotton picker arm (11), the support guide assembly, the conveying pipe (2), a plurality of vertical pipes (21), a plurality of sleeve pipes (22), a plurality of atomizing nozzles (23), the adjusting assembly, the conveying pump (42), the water storage bucket (4), the clamping limiting assembly, the support buffer assembly and a plurality of humidity sensors (7) are included. The cotton picker arm (11) is arranged on the disc cotton picker body (1), the support guide assembly is arranged on the disc cotton picker body (1) and connected with the cotton picker arm (11), the conveying pipe (2) is fixedly installed on the front side of the cotton picker arm (11), a plurality of vertical pipes (21) are radially fixedly installed on the conveying pipe (2), a plurality of sleeve pipes (22) are sealingly and slidably installed on the corresponding vertical pipes (21), a plurality of atomizing nozzles (23) are fixedly installed at the bottom ends of the corresponding sleeve pipes (22), and the adjusting assembly is arranged on the front side of the cotton picker arm (11) and connected with the plurality of sleeve pipes (22). The conveying pump (42) is fixedly installed on the front side of the cotton picker arm (11), the top of the cotton picker arm (11) is fixedly installed with a mounting seat (41), the clamping limiting assembly is arranged on the mounting seat (41), the water storage bucket (4) is detachably installed on the mounting seat (41) through the clamping limiting assembly, the water inlet of the conveying pump (42) is in communication with the water outlet of the water storage bucket (4) through the mounting seat (41), and the water outlet of the conveying pump (42) is in communication with the conveying pipe (2). The support buffer assembly is arranged on the rear side of the cotton picker arm (11), and a plurality of humidity sensors (7) are arranged on the support buffer assembly.

2. A device for automatically moistening the cotton picked up by a disc picker according to claim 1, characterized in that: The adjusting assembly includes an electric cylinder (3) and a lifting plate (32), the front side of the cotton picker arm (11) is fixedly installed with the electric cylinder (3), the working end of the electric cylinder (3) is fixedly installed with the lifting plate (32), and the lifting plate (32) is fixedly connected with the plurality of sleeve pipes (22).

3. A device for automatically moistening the cotton in a disc picker as claimed in claim 1, characterized in that: The clamping limiting assembly includes two clamping plates (5), two U-shaped rods (51) and two springs (52), the mounting seat (41) is slidably installed with two symmetrically arranged U-shaped rods (51), the ends of the two U-shaped rods (51) away from each other are fixedly installed with the clamping plates (5), the sides of the two clamping plates (5) away from each other are fixedly installed with the springs (52) fixedly connected with the mounting seat (41), and the two clamping plates (5) abut against the water storage bucket (4).

4. A device for automatically moistening the cotton picked up by a disc picker according to claim 3, characterized in that: The sides of the two clamping plates (5) away from each other are arc-shaped.

5. A device for automatically moistening the cotton picked up by a disc picker according to claim 3, characterized in that: The top positions of the sides of the two clamping plates (5) away from each other are inclined towards opposite directions.

6. A device for automatic moistening of a disc picker according to claim 1, characterized in that: The support buffer assembly includes a plurality of supporting rods (6), a plurality of rotating pins (61) and a plurality of fixed blocks (62), the rear side of the cotton picker arm (11) is fixedly installed with the plurality of fixed blocks (62), the same rotating pin (61) is rotatably installed on adjacent two fixed blocks (62), the supporting rod (6) is radially fixedly installed on the rotating pin (61), and the humidity sensor (7) is fixedly installed at the bottom end of the supporting rod (6).

7. A disc grabber automatic humidifying device according to claim 6, characterized in that: The support buffer assembly further comprises a plurality of torsion springs (63), the torsion springs (63) are fixedly installed on the support rod (6) based on the rotating pin (61) as the center, and one end of the torsion spring (63) away from the support rod (6) is fixedly connected with the corresponding fixed block (62).

8. A device for automatic moistening of a disc picker according to claim 1, characterized in that: The support guiding assembly comprises a support strip (12), a guide rail (14) and a support wheel (13), the bottom side of the cotton grabbing arm (11) is fixedly installed with the support strip (12) located outside the disc type cotton grabbing machine body (1), the support wheel (13) is rotatably installed on the support strip (12), the outside of the disc type cotton grabbing machine body (1) is fixedly installed with the guide rail (14), and the support wheel (13) is rollingly installed on the guide rail (14).

9. A device for automatic moistening of a disc picker according to claim 1, characterized in that: The front side of the cotton grabbing arm (11) is fixedly installed with two support plates (201), and the conveying pipe (2) is fixedly installed on the two support plates (201).

10. A device for automatically moistening the cotton picked by a disc picker according to claim 2, characterized in that: The front side of the cotton grabbing arm (11) is fixedly installed with a support block (31) at the upper position, and the electric cylinder (3) is fixedly installed on the support block (31). The front side of the cotton grabbing arm (11) is fixedly installed with a support block (31) at the upper position, and the electric cylinder (3) is fixedly installed on the support block (31).

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