Roadbed compaction device with adjustable height

By installing an adjustable-height compaction mechanism on the engineering vehicle, the problem of the inability to adjust the height of the compaction roller was solved, enabling uniform compaction under different terrain conditions, improving the quality and stability of the roadbed, and expanding the applicability of the engineering vehicle.

CN224047861UActive Publication Date: 2026-03-27XIAN MUNICIPAL DESIGN INST
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

The existing roadbed compaction device cannot adjust the height of the compaction roller according to different terrain conditions and construction requirements, resulting in uneven compaction and affecting the overall quality and stability of the roadbed.

Method used

An adjustable-height roadbed compaction device was designed. By installing the compaction mechanism on an engineering vehicle, the vertical and horizontal adjustment of the compaction mechanism can be achieved by using a combination of U-shaped carriage, hydraulic rod, connecting arm and compaction wheel, ensuring that the compaction wheel maintains good contact with the ground and adapting to different terrains.

Benefits of technology

It achieves uniform compaction under different terrain conditions, improves the overall quality and stability of the roadbed, expands the application range of engineering vehicles, reduces local under-compaction or over-compaction, and improves construction efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a height-adjustable roadbed compaction device which comprises an engineering vehicle, the engineering vehicle is provided with a vehicle front section and a vehicle tail section, a compaction mechanism is slidably installed between the vehicle front section and the vehicle tail section and located between front wheels and rear wheels, and a top cover is fixedly installed between the vehicle front section and the vehicle tail section. And the top cover simultaneously covers the outer surface of the compaction mechanism. Through the design of the compaction mechanism, the distance between the compaction wheel and the ground can be accurately adjusted no matter whether the compaction mechanism encounters a low-lying area or a protrusion, the compaction wheel can be descended in time when the compaction mechanism encounters the low-lying area, it is ensured that the low-lying area is fully compacted, the compaction wheel can be lifted when the compaction mechanism encounters the protrusion, and damage to a roadbed structure caused by excessive compaction of the protrusion is avoided; and the compaction quality uniformity under different terrain conditions is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to road construction technical field, concretely is a kind of height-adjustable roadbed compaction device. BACKGROUND

[0002] Nowadays, most of the highways are asphalt pavement. During the construction of the highway, the roadbed usually needs to be compacted, and then the asphalt is paved on top. The purpose of compaction is to prevent the roadbed from sinking and causing the problem of road surface cracking.

[0003] For example, the patent with the announcement number CN221118156U authorized by the state discloses a roadbed compaction device, which comprises a road roller and a water pump. One end of the road roller is connected with a connecting block, and the surface of the connecting block is rotatably connected with a mounting frame. The mounting frame is rotatably connected with a connecting shaft in the middle. The connecting shaft is rotatably connected with a soil compaction roller in the middle. The surface of the soil compaction roller is provided with a placing groove. A gravity rod is installed inside the placing groove. A water pump is installed inside the upper part of the water supply tank. One end of the water pump is connected with a water guide pipe. The other end of the water pump is connected with a drain pipe. The end of the drain pipe is connected with a water collecting plate fixed above the mounting frame. The roadbed compaction device can sequentially place gravity rods into the placing groove on the surface of the soil compaction roller, which can conveniently adjust the gravity of the soil compaction roller. The pressure roller can adapt to different stress roadbed environments. At the same time, the use of the rotating positioning plate facilitates the limiting of the gravity rod.

[0004] However, the above-mentioned roadbed compaction device cannot adjust the height of the soil compaction roller according to different terrain conditions and construction requirements during the compaction process. For example, in low-lying areas, the soil compaction roller cannot be fully pressed down. In protruding areas, the soil compaction roller will be excessively pressed, causing uneven compaction and affecting the overall compaction quality and stability of the roadbed. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a height-adjustable roadbed compaction device to solve the problem of not being able to adjust the height of the soil compaction roller according to different terrain conditions and construction requirements during the compaction process as mentioned in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A height-adjustable roadbed compaction device comprises an engineering vehicle. The engineering vehicle has a front section and a tail section. A compaction mechanism is slidingly installed between the front section and the tail section and is located between the front wheels and the rear wheels. A top cover is fixedly installed between the front section and the tail section and covers the outer surface of the compaction mechanism.

[0008] Preferably, the compaction mechanism comprises two groups of U-shaped carriages, one end of the two groups of U-shaped carriages is respectively slidingly inserted into the front section and the tail section, and the outer surface of the other end of the two groups of U-shaped carriages is rotatably provided with a connecting arm, and the other end of the two groups of connecting arms is rotatably provided with a T-shaped plate.

[0009] Preferably, the lower surface of the T-shaped plate is fixedly provided with a U-shaped frame, and the U-shaped frame is rotatably provided with a compaction wheel.

[0010] Preferably, the outer surface of the two groups of U-shaped carriages is fixedly connected with the piston rod of a group of hydraulic rods, and the two groups of hydraulic rods are respectively fixedly installed in the front section and the tail section.

[0011] Preferably, the outer surface of the two groups of connecting arms rotatably provided in the T-shaped plate is fixedly provided with a half tooth, and the two groups of half teeth are engaged.

[0012] Preferably, when the connecting arm is pushed to rotate by the hydraulic rod through the U-shaped carriage, the half tooth on the outer surface can engage the half tooth of the other connecting arm to rotate synchronously, so as to ensure that the compaction wheel between the pushing is vertically lowered.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] 1、Through the design of the front section, the tail section and the compaction mechanism, when in use, the engineering vehicle drives the compaction mechanism between the front section and the tail section to compact the roadbed, and if a low-lying or protruding part is encountered during the process of compacting the roadbed, the staff can start the compaction mechanism to slide and push towards the center or the outer end, so as to control the compaction mechanism to vertically descend or ascend, so that the compaction mechanism can vertically descend when encountering a low-lying part, ensuring that it can be fully pressed into the low-lying area, avoiding the situation of insufficient compaction, and when encountering a protruding part, the compaction mechanism can be lifted to prevent excessive compaction of the protruding part, so that the compaction degree of the entire roadbed is more uniform, the overall quality and stability of the roadbed are improved, the height of the compaction mechanism can be flexibly adjusted according to the actual situation of different terrains, whether it is in a mountainous area with large fluctuations, a soft ground with pits and depressions, or a construction site with local protrusions, the compaction mechanism can ensure good contact with the surface of the roadbed, effectively adapt to various complex roadbed conditions, expand the application range of the engineering vehicle, and place the compaction mechanism between the front wheels and the rear wheels, so that the load can be more uniformly distributed on the roadbed when the engineering vehicle is compacting, the pressure applied by the compaction mechanism can be transmitted to the front wheels and the rear wheels through the structure of the vehicle, and then dispersed to the ground by the wheels, avoiding excessive concentration of pressure in a certain area, which helps to more uniformly compact the roadbed and reduces the situation of local insufficient compaction or excessive compaction.

[0015] 2、By the design of the U-shaped carriage, hydraulic rod, connecting arm, half tooth, U-shaped frame and compactor, if low-lying or protruding is encountered in the process of roadbed compaction, two groups of U-shaped carriages can be pulled or pushed out by starting the hydraulic rod, and when the two groups of U-shaped carriages are pushed out from the tail section and the front section of the vehicle, the connecting arm can be gradually pushed out to be vertical, the vertical distance is increased, and the compactor rotatingly installed in the U-shaped frame on the lower surface of the T-shaped plate can be vertically lowered;

[0016] When the two groups of U-shaped carriages are pulled out and inserted into the tail section and the front section of the vehicle, the connecting arm can be gradually pulled out to be vertical, the vertical distance is reduced, the compactor rotatingly installed in the U-shaped frame on the lower surface of the T-shaped plate can be vertically lifted, and the distance between the compactor and the ground can be accurately adjusted, the compactor can be lowered in time when low-lying is encountered, the low-lying place can be fully compacted, the compactor can be lifted when protruding is encountered, the roadbed structure is prevented from being damaged due to excessive compaction of the protruding part, and the compaction quality uniformity under different terrain conditions is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a whole structure schematic view of the height-adjustable roadbed compaction device of the utility model;

[0018] Figure 2 It is a structure schematic view of the front section and the tail section of the vehicle;

[0019] Figure 3 It is a structure schematic view of the U-shaped carriage and the connecting arm;

[0020] Figure 4 It is a structure schematic view of the half tooth and the hydraulic rod.

[0021] In the figure: 1, engineering vehicle; 101, tail section; 102, front section of the vehicle; 2, compaction mechanism; 201, U-shaped carriage; 202, hydraulic rod; 203, connecting arm; 204, T-shaped plate; 205, U-shaped frame; 206, compactor; 207, half tooth. DETAILED DESCRIPTION

[0022] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.

[0023] As shown in Figures 1-2 The present embodiment provides a height-adjustable roadbed compacting device, comprising: an engineering vehicle 1, the engineering vehicle 1 having a front section 102 and a tail section 101, a compacting mechanism 2 being slidingly installed between the front section 102 and the tail section 101 and being between front wheels and rear wheels, and a top cover being fixedly installed between the front section 102 and the tail section 101 and covering the outer surface of the compacting mechanism 2.

[0024] Through the design of the front section 102, the tail section 101 and the compacting mechanism 2, when in use, the engineering vehicle 1 drives the compacting mechanism 2 between the front section 102 and the tail section 101 to compact the roadbed. If a low-lying or protruding area is encountered during the process of compacting the roadbed, the compacting mechanism 2 can be pushed to the center or the outer end by the staff, so as to control the compacting mechanism 2 to vertically descend or ascend. When a low-lying area is encountered, the compacting mechanism 2 can vertically descend to ensure that it can be fully pressed down to the low-lying area, avoiding the situation of insufficient compaction. When a protruding area is encountered, the compacting mechanism 2 can be lifted to prevent over-compaction of the protruding area, so that the compaction degree of the entire roadbed is more uniform, the overall quality and stability of the roadbed are improved, the height of the compacting mechanism 2 can be flexibly adjusted according to the actual situation of different terrains, whether it is in a mountainous area with large fluctuations, a soft ground with pits and depressions, or a construction site with local protrusions, the compacting mechanism 2 can maintain good contact with the surface of the roadbed, effectively adapt to various complex roadbed conditions, expand the application range of the engineering vehicle 1, and place the compacting mechanism 2 between the front wheels and the rear wheels, so that the load can be more uniformly distributed on the roadbed when the engineering vehicle 1 is compacting, the pressure applied by the compacting mechanism 2 can be transmitted to the front wheels and the rear wheels through the structure of the vehicle, and then dispersed to the ground by the wheels, avoiding excessive concentration of pressure in a certain area, which helps to more uniformly compact the roadbed and reduces the situation of local insufficient compaction or over-compaction.

[0025] As shown in Figures 3-4As shown, the compaction mechanism 2 comprises two groups of U-shaped carriages 201, one end of the two groups of U-shaped carriages 201 is respectively slidingly inserted into the front section 102 and the tail section 101, and the other end of the two groups of U-shaped carriages 201 is rotatably installed on the outer surface of the connecting arm 203, the other end of the two groups of connecting arms 203 is rotatably installed on the T-shaped plate 204, the lower surface of the T-shaped plate 204 is fixedly installed on the U-shaped frame 205, the U-shaped frame 205 is rotatably installed in the compaction wheel 206, the outer surface of the two groups of U-shaped carriages 201 is fixedly connected with the piston rod of the hydraulic rod 202, and the two groups of hydraulic rods 202 are respectively fixedly installed in the front section 102 and the tail section 101, the outer surface of the two groups of connecting arms 203 rotatably installed in the T-shaped plate 204 is fixedly installed with half teeth 207, and the two groups of half teeth 207 are meshed, so that when the connecting arm 203 is pushed and rotated by the hydraulic rod 202 through the U-shaped carriage 201, the half teeth 207 on the outer surface can mesh with the half teeth 207 of the other connecting arm 203 to rotate synchronously, so as to ensure that the compaction wheel 206 between the pushing is vertically lowered.

[0026] Through the design of the U-shaped carriage 201, the hydraulic rod 202, the connecting arm 203, the half tooth 207, the U-shaped frame 205 and the compaction wheel 206, if low-lying or protruding is encountered during the process of subgrade compaction, the two groups of U-shaped carriages 201 can be pulled or pushed by starting the hydraulic rod 202 to slide into or be pulled out of the front section 102 and the tail section 101, and when the two groups of U-shaped carriages 201 are pushed out from the tail section 101 and the front section 102, the outer surface of the two groups of U-shaped carriages 201 can drive the other end of the connecting arm 203 rotatably installed on the outer surface of the T-shaped plate 204 to rotate, so that the inclined connecting arm 203 can be gradually pushed to be vertical, the vertical distance is increased, and the compaction wheel 206 rotatably installed in the U-shaped frame 205 on the lower surface of the T-shaped plate 204 can be vertically lowered;

[0027] When the two groups of U-shaped carriages 201 are pulled outwards and slide into the tail section 101 and the front section 102, the two groups of U-shaped carriages 201 can drive the other end of the connecting arm 203 rotatably installed on the outer surface of the T-shaped plate 204 to rotate, so that the vertical connecting arm 203 can be gradually pulled to rotate to be inclined, thereby reducing the vertical distance, and the compaction wheel 206 rotatably installed in the U-shaped frame 205 on the lower surface of the T-shaped plate 204 can be vertically lifted, so that it can accurately adjust the distance between the compaction wheel 206 and the ground, and when low-lying is encountered, the compaction wheel 206 can be lowered in time to ensure that the low-lying place is fully compacted, and when protruding is encountered, the compaction wheel 206 can be lifted to avoid excessive compaction of the protruding part to cause damage to the subgrade structure, and ensure the uniformity of compaction quality under different terrain conditions.

[0028] According to the technical scheme, the working steps of the scheme are summarized as follows: when in use, the engineering vehicle 1 drives the compaction wheel 206 between the front section 102 and the tail section 101 to compact the roadbed, and if a low-lying or protruding part is encountered during the compaction of the roadbed, the two groups of U-shaped carriages 201 can be pulled out or inserted into the front section 102 and the tail section 101 by starting the hydraulic rod 202, and when the two groups of U-shaped carriages 201 are pushed out of the tail section 101 and the front section 102, the T-shaped plate 204 can be rotated by the two groups of U-shaped carriages 201, and then the inclined connecting arm 203 can be gradually pushed to be vertical, the vertical distance is increased, and then the compaction wheel 206 rotatingly installed in the U-shaped frame 205 on the lower surface of the T-shaped plate 204 can be vertically lowered;

[0029] When the two groups of U-shaped carriages 201 are pulled out and inserted into the tail section 101 and the front section 102, the T-shaped plate 204 can be rotated by the two groups of U-shaped carriages 201, and then the vertical connecting arm 203 can be gradually pulled to be inclined, the vertical distance is reduced, and the compaction wheel 206 rotatingly installed in the U-shaped frame 205 on the lower surface of the T-shaped plate 204 can be vertically lifted, so that the compaction wheel 206 does not need to be manually leveled or preprocessed in the traditional way, or the position of the engineering vehicle 1 needs to be frequently adjusted due to the terrain, and the compaction wheel 206 can be directly lifted to quickly adapt to the terrain, the progress of the compaction work is accelerated, and the overall construction efficiency is improved.

[0030] In summary: the device can accurately adjust the distance between the compaction wheel 206 and the ground, and the compaction wheel 206 can be lowered in time when a low-lying part is encountered to ensure that the low-lying part is fully compacted, and the compaction wheel 206 can be lifted when a protruding part is encountered to avoid excessive compaction of the protruding part and damage to the roadbed structure, and the compaction quality uniformity under different terrain conditions is ensured.

[0031] The parts not involved in the utility model are the same as or can be realized by the prior art. Although embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. An adjustable height subgrade compactor characterized by, Include: Engineering vehicle (1), the engineering vehicle (1) has car front section (102) and car tail section (101), compaction mechanism (2) is slidably installed between car front section (102) and car tail section (101) and is between front wheel and rear wheel, top cover is fixedly installed between car front section (102) and car tail section (101), and top cover covers at the outer surface of the compaction mechanism (2) simultaneously.

2. A height-adjustable road base compacting device according to claim 1, characterized in that: The compaction mechanism (2) includes two groups of N-shaped carriages (201), one end of two groups of the N-shaped carriages (201) is slidably inserted in car front section (102) and car tail section (101) respectively, and the outer surface of the other end of two groups of the N-shaped carriages (201) is rotatably installed with connecting arm (203), and the other end of two groups of the connecting arm (203) is rotatably installed with T-shaped plate (204).

3. A height-adjustable road base compacting device according to claim 2, wherein: The lower surface of the T-shaped plate (204) is fixedly installed with N-shaped frame (205), and the N-shaped frame (205) is rotatably installed with compaction wheel (206) in it.

4. A height-adjustable road base compacting device according to claim 2, wherein: The outer surface of two groups of the N-shaped carriages (201) is fixedly connected with the piston rod of a group of hydraulic rods (202), and two groups of hydraulic rods (202) are fixedly installed in car front section (102) and car tail section (101) respectively.

5. A height-adjustable road base compacting device according to claim 3, wherein: The outer surface of two groups of connecting arms (203) rotatably installed in the T-shaped plate (204) is fixedly installed with half tooth (207), and two groups of the half tooth (207) are engaged.

6. A height-adjustable road base compacting device according to claim 5, wherein: When the connecting arm (203) is rotated by the N-shaped carriage (201) pushed by the hydraulic rod (202), the half tooth (207) on the outer surface can engage the half tooth (207) of the other group of connecting arms (203) to rotate synchronously, so as to ensure that the compaction wheel (206) between the pushing is vertically descended.

Citation Information

Patent Citations

  • Roadbed compacting device

    CN221118156U