Light device for maintaining wing plate and web plate of continuous beam
By designing a lightweight device that utilizes a booster pump and pipeline system to achieve uniform spraying of high-pressure water, the problems of randomness, risk, and inconvenience in water pipe laying during the maintenance of continuous beam flanges and webs are solved, thereby improving maintenance quality and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-03-27
AI Technical Summary
The existing maintenance methods for the flanges and webs of continuous beams have problems such as poor flexibility, inability to access debris and pits, risks of working at heights, and inconvenience in laying water pipes.
Design a lightweight device including a vehicle body, a water tank, a booster pump, a piping system, and nozzles. The device achieves mobility and stability through brackets, casters, reinforcing rods, and swivel wheels. The booster pump and piping system are used to achieve uniform spraying of high-pressure water.
It achieves uniform spraying, reduces the risks of working at heights, simplifies water pipe laying, and improves maintenance quality and ease of operation.
Smart Images

Figure CN224047923U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to continuous beam maintenance equipment technical field especially relates to a kind of light device for continuous beam wing plate and web maintenance. BACKGROUND
[0002] Continuous beam needs to be maintained after construction, to prevent bridge and culvert main body cracking and keep strength. Wing plate and web formwork need to be watered after removal, and various construction units adopt watering maintenance mode for wing plate and web maintenance.
[0003] The current maintenance mode has the following shortcomings: 1. watering maintenance mode is random, and cannot guarantee the quality of maintenance. It cannot be maintained when encountering debris and potholes. 2. The maintenance device set on the bridge deck needs to be sprayed manually, which has the risk of high-altitude operation, and the spraying effect cannot be guaranteed in some parts. 3. The water outlet equipment set on the bridge deck cannot be moved, and a large amount of water pipes need to be laid to meet the maintenance requirements.
[0004] How to solve the above technical problems is the subject faced by the utility model. UTILITY MODEL CONTENTS
[0005] In order to solve the problems of the prior art, the utility model provides a light device for continuous beam wing plate and web maintenance, which is designed reasonably, simple in structure, safe and reliable, can solve the problem of high risk of high-altitude operation, and solve the problem of laying a large number of water pipes during construction. The light device for continuous beam wing plate and web maintenance can realize uniform spraying through the spraying equipment and guarantee the quality of maintenance.
[0006] The utility model solves the technical problems by adopting the following technical scheme: the utility model provides a light device for continuous beam wing plate and web maintenance, which comprises a vehicle body, the vehicle body comprises a support and a water storage tank, the water storage tank is fixedly installed on the support;
[0007] A booster pump and a distribution box are arranged on the support, the water storage tank is connected to the input end of the booster pump through a water outlet pipe, a valve and a hose;
[0008] The output end of the booster pump is connected to a pipeline system through a hose and a tee pipe, the pipeline system comprises a main pipeline and a maintenance pipeline, the maintenance pipeline is provided with a plurality of spray heads, and the spray heads correspond to the flange plate and the web of the beam.
[0009] The support comprises vertical fixed columns arranged at four corners, the fixed columns are provided with a first rectangular frame, the first rectangular frame comprises four first horizontal rods which are connected to the middle part of the fixed columns in a first-to-last manner;
[0010] The bottom of the fixed column is provided with a second rectangular frame, which comprises a second horizontal rod connected to the bottom end of the fixed column;
[0011] The first horizontal rod forms a first rectangular frame, and a fixed plate is fixedly arranged in the first rectangular frame.
[0012] The fixed plate at the upper part is fixedly provided with the water storage tank, which is made of PE material;
[0013] The fixed column is provided with a guardrail near the top end, and the guardrail is horizontally arranged between two adjacent fixed columns.
[0014] The bottom of the first rectangular frame is provided with a plurality of horizontal reinforcing rods, which are evenly arranged on the bottom surface of the fixed plate, and the two ends of the reinforcing rod are fixedly connected to the first horizontal rod.
[0015] The bottom of the bracket is provided with a plurality of casters, which are universal wheels and are provided with a locking mechanism.
[0016] The water outlet pipe connected to the output end of the water storage tank is provided with the valve, the water outlet pipe is made of PVC material, the valve is a flat mouth full plastic ball valve, and the water outlet pipe is connected by adhesive type;
[0017] The output end of the water outlet pipe is connected to the hose through a stainless steel clamp, and the booster pump is connected to the hose through a stainless steel clamp.
[0018] The distribution box is provided with a leakage protector and a socket, the leakage protector is connected with the cable, and the socket is connected with the power line of the booster pump.
[0019] The main pipeline is movably connected with a moving trolley, the moving trolley comprises a triangular support and a movable wheel at the bottom of the triangular support, and the movable wheel is provided with a locking mechanism.
[0020] The top end of the triangular support is provided with a fixing piece, and a through hole penetrating the main pipeline is formed in the fixing piece;
[0021] The moving trolley is located at the top of the beam.
[0022] The hose is connected to two main pipelines through a three-way pipe, and the two main pipelines symmetrically extend towards the wing plate of the beam.
[0023] Two main pipelines are connected to a plurality of maintenance pipelines through a plurality of adapters, and the arrangement direction of the maintenance pipeline is matched with the position of the beam wing plate and web plate.
[0024] The pipe body of the maintenance pipeline is connected to the spray head through a plurality of three-way pipes.
[0025] The utility model discloses the beneficial effect is:
[0026] 1, can guarantee the uniformity of spraying, has guaranteed the maintenance quality of flange plate and web plate;
[0027] 2, add water and move convenient and fast, simple operation, save time;
[0028] 3, the system reduces the occurrence of high-altitude operation safety accidents. BRIEF DESCRIPTION OF DRAWINGS
[0029] Fig. 1 It is the perspective structural schematic drawing of the utility model car body.
[0030] Fig. 2 It is the structural schematic drawing of the utility model pipeline system.
[0031] Fig. 3 It is the structural schematic drawing of the utility model mobile trolley.
[0032] Among them, the sign is: 1, water storage jar;2, guardrail;3, first cross bar;4, fixed plate;5, reinforcing rod;6, fixed column;7, trundle;8, valve;9, hose;10, water outlet pipe;11, booster pump;12, distribution box;13, second cross bar;14, leakage protector;15, socket;16, power cord;17, main pipeline;18, mobile trolley;18-1, triangular support;18-2, movable wheel;18-3, fixed part;18-4, through -hole;19, maintenance pipeline;20, spray head;21, flange plate;22, web plate. DETAILED DESCRIPTION
[0033] Can clearly explain the technical features of the scheme, below through specific implementation, the scheme is described.
[0034] See Figs. 1 to 3As shown, the embodiment is a light device for continuous beam wing plate and web maintenance, including a vehicle body, the vehicle body includes a support and a water storage tank 1, the water storage tank 1 is fixedly installed on the support, the support includes vertical fixed columns 6 located at the four corners, the fixed columns 6 are all equal angle steels, the specification is 80*80*6mm, the length is 110cm, the fixed columns 6 are provided with first rectangular frames, the first rectangular frames include four first horizontal rods 3 which are fixedly connected to the middle parts of the fixed columns 6 and are connected end to end, the bottom of the fixed column 6 is provided with a second rectangular frame, the second rectangular frame includes four second horizontal rods 13 which are fixedly connected to the bottom ends of the fixed columns 6 and are connected end to end, the first horizontal rod 3 and the second horizontal rod 13 are all equal angle steels, the specification is 80*80*6mm, the length is 140cm; the first rectangular frame formed by the first horizontal rod 3 is fixedly provided with a fixed plate 4, the second rectangular frame formed by the second horizontal rod 13 is also fixedly provided with a fixed plate 4, the two fixed plates are all steel plates with a thickness of 6mm, the size is 140*140cm, the water storage tank 1 is fixedly arranged on the upper fixed plate 4, the water storage tank 1 is made of PE material, the diameter is 106cm, the height is 110cm, the fixed column 6 is provided with a guardrail 2 close to the top end, the guardrail 2 is horizontally arranged between two adjacent fixed columns 6, the guardrail 2 is four HRB400 steels with a diameter of 16mm, the bottom of the first rectangular frame is provided with a plurality of horizontal reinforcing rods 5, the reinforcing rods 5 are evenly arranged on the bottom surface of the fixed plate 4, the reinforcing rod 5 is an equal angle steel, the specification is 80*80*6mm, the length is 140cm, and the two ends of the reinforcing rod 5 are fixedly connected to the first horizontal rod 3, the bottom of the support is provided with a plurality of casters 7, the caster 7 is a universal wheel and is provided with a locking mechanism, the caster 7 is a 5-inch high elastic rubber universal wheel, the wheel diameter is 12.5cm, the wheel width is 5cm, and the total height of the caster 7 is 16.5cm; all parts of the support are assembled by welding, and the contact surfaces of each part are fully welded.
[0035] The support is provided with a booster pump 11 and a distribution box 12, the booster pump 11 is a 220V booster pump, which is used for water pressure boosting in the pipeline, the distribution box 12 is provided with an electric leakage protector 14 and a socket 15, the electric leakage protector 14 is connected with a cable, and the socket 15 is connected with a power line 16 of the booster pump. The water storage tank 1 is connected with the input end of the booster pump 11 through a water outlet pipe 10, a valve 8 and a hose 9, the output end of the booster pump 11 is connected with a three-way pipe through the hose 9 to connect a pipeline system, the water outlet pipe 10 connected with the output end of the water storage tank 1 is provided with the valve 8, the water outlet pipe 10 is made of PVC material, the valve 8 is a flat-mouthed all-plastic ball valve, and the water outlet pipe 10 and the water outlet pipe 10 are connected by adhesive type, the output end of the water outlet pipe 10 is connected with the hose 9 through a stainless steel clamp, the booster pump 11 and the hose 9 are connected through a stainless steel clamp, the hose is a plastic cowhide hose, and the length of the water outlet pipe 10 is 40cm.
[0036] The pipeline system comprises a main pipeline 17 and maintenance pipelines 19, the maintenance pipelines 19 are provided with a plurality of spray heads 20, the spray heads 20 correspond to the flange plates 21 and the webs 22 of the beam, the main pipeline 17 is movably connected with a moving trolley 18, the moving trolley 18 is used when the main pipeline 17 advances and retreats, the moving trolley 18 comprises a triangular support 18-1 and movable wheels 18-2 at the bottom of the triangular support 18-1, the movable wheels 18-2 are provided with locking mechanisms, the top end of the triangular support 18-1 is provided with a fixing piece 18-3, the fixing piece 18-3 is provided with a through hole 18-4 penetrating through the main pipeline 17, and the moving trolley 18 is located at the top of the beam.
[0037] The two main pipelines 17 are connected with the two-way pipe, extend towards the two flange plates of the beam in a symmetrical mode, are connected with the plurality of maintenance pipelines 19 through a plurality of adapters, the arrangement direction of the maintenance pipelines 19 is matched with the positions of the flange plates and the webs, and the pipe body of the maintenance pipelines 19 is connected with the spray heads 20 through a plurality of three-way pipes.
[0038] In actual use, after the continuous beam formwork is removed, the vehicle body and the pipeline system are installed on the bridge deck, the valve 8 is opened to supply water, then the booster pump 11 is opened, high-pressure water is pumped to the main pipeline 17 of the pipeline system through the hose 9, the high-pressure water flows to the maintenance pipelines 19 on both sides through the main pipeline 17, flows to the spray heads 20 through the three-way pipes of the maintenance pipelines 19, and finally the high-pressure water is sprayed to the flange plates 21 and the webs 22 through the spray heads 20, so that the flange plates 21 and the webs 22 are maintained.
[0039] The technical features not described in the utility model can be realized through or by using the prior art, and will not be repeated here. Of course, the above description is not a limitation of the utility model, and the utility model is not limited to the above examples. Changes, modifications, additions or replacements made by ordinary skilled persons in the technical field within the essential scope of the utility model should also be within the protection scope of the utility model.
Claims
1. A light weight device for curing of continuous beam flange and web, characterized by, Including the car body, the car body includes the support and the water storage tank (1), the water storage tank (1) is fixedly installed on the support; The support is provided with a booster pump (11) and a distribution box (12), the water storage tank (1) is connected with the input end of the booster pump (11) through the water outlet pipe (10), the valve (8) and the hose (9); The output end of the booster pump (11) is connected with a three-way pipe connecting pipeline system through the hose (9), the pipeline system includes a main pipeline (17) and a maintenance pipeline (19), the maintenance pipeline (19) is provided with a plurality of spray heads (20), the spray heads (20) correspond to the flange plate (21) and the web (22) of the beam.
2. The light weight device for maintenance of continuous beam flange and web as claimed in claim 1 wherein, The support includes vertically arranged fixed columns (6) located at four corners, the fixed columns (6) are provided with a first rectangular frame, the first rectangular frame includes four first horizontal rods (3) connected end to end and fixedly connected to the middle of the fixed columns (6); The bottom of the fixed column (6) is provided with a second rectangular frame, the second rectangular frame includes four second horizontal rods (13) connected end to end and fixedly connected to the bottom end of the fixed column (6); The first horizontal rod (3) forms the first rectangular frame, and the second horizontal rod (13) forms the second rectangular frame, and the first rectangular frame is fixedly provided with a fixed plate (4), and the second rectangular frame is also fixedly provided with a fixed plate (4).
3. The light weight device for maintenance of continuous beam flange and web as claimed in claim 2 wherein, The water storage tank (1) is fixedly arranged on the upper fixed plate (4), and the water storage tank (1) is made of PE material; The fixed column (6) is provided with a guardrail (2) near the top end, and the guardrail (2) is horizontally arranged between two adjacent fixed columns (6).
4. The light weight device for curing of continuous beam wing and web slab as claimed in claim 2 wherein, The first rectangular frame is provided with a plurality of horizontal reinforcing rods (5), the reinforcing rods (5) are evenly arranged on the bottom surface of the fixed plate (4), and the two ends of the reinforcing rod (5) are fixedly connected to the first horizontal rod (3).
5. The light weight device for maintenance of continuous girder flange and web as claimed in claim 1 wherein, The bottom of the support is provided with a plurality of casters (7), the casters (7) are universal wheels and are provided with locking mechanisms.
6. The light weight device for curing of continuous beam flange and web according to claim 1, wherein, The water outlet pipe (10) connected with the output end of the water storage tank (1) is provided with the valve (8), the water outlet pipe (10) is made of PVC material, the valve (8) is a flat-mouthed full-plastic ball valve, and the water outlet pipe (10) is connected by a glue type connection; The output end of the water outlet pipe (10) is connected with the hose (9) through a stainless steel clamp, and the booster pump (11) and the hose (9) are connected through a stainless steel clamp.
7. The light weight device for curing of continuous beam flange and web as claimed in claim 1 wherein, The distribution box (12) is provided with a leakage protector (14) and a socket (15), the leakage protector (14) is connected with a cable, and the socket (15) is connected with a power supply line (16) of the booster pump.
8. The light weight device for curing of continuous beam flange and web according to claim 1, wherein, The main pipeline (17) is movably connected with a moving trolley (18), the moving trolley (18) includes a triangular support (18-1) and a movable wheel (18-2) at the bottom of the triangular support (18-1), and the movable wheel (18-2) is provided with a locking mechanism. The top end of the triangular support (18-1) is provided with a fixing piece (18-3), and a through hole (18-4) penetrating through the main pipeline (17) is formed in the fixing piece (18-3). The mobile trolley (18) is located on the top of the beam.
9. The light weight device for curing of continuous beam flange and web according to claim 1, wherein, The hose (9) connects two main pipes (17) through a tee pipe, and the two main pipes (17) extend symmetrically towards the wing plate direction of the beam. The two main pipes (17) connect several maintenance pipes (19) through several adapters, and the layout direction of the maintenance pipes (19) matches the positions of the beam wing plate and the web plate.
10. The light weight device for curing of continuous beam flange and web according to claim 1, wherein, The pipe body of the maintenance pipe (19) connects the spray head (20) through several tee pipes.