Intelligent pressure regulation and control device for upper cylinder body
By installing an intelligent pressure control device inside the upper cylinder of the hydraulic breaker, pressure, temperature, and vibration can be monitored and adjusted in real time, solving the problem of unadjustable pressure in existing devices and improving the working efficiency and stability of the hydraulic breaker.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-22
- Publication Date
- 2026-03-27
AI Technical Summary
The existing hydraulic breaker devices lack pressure adjustment devices, resulting in insufficient working efficiency, stability and lifespan.
An intelligent pressure control device for the upper cylinder was designed, which includes an intelligent pressure control component and a heat dissipation component. The device monitors and adjusts the pressure and temperature in real time through pressure and temperature sensors, and optimizes the working parameters of the hydraulic system by combining a vibration sensor.
It improves the working efficiency, stability and lifespan of the hydraulic breaker, and enhances the overall performance of the device through intelligent control.
Smart Images

Figure CN224049476U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of machinery, and specifically is an upper cylinder intelligent pressure regulation and control device. BACKGROUND
[0002] The breaking hammer is a device for breaking, and the power source of the device is pressure oil provided by a pump station of an excavator or a loader. The breaking hammer can more effectively clean floating stones and soil in rock crevices in the process of excavating building foundations. The principle of selecting a hydraulic breaking hammer is to select the most suitable hydraulic breaking hammer according to the model of the excavator and the working environment. The hydraulic breaking hammer has become an important working tool of the hydraulic excavator. Some people also install the hydraulic breaking hammer on the excavator loader (also known as the two busy) or the wheel loader to perform breaking work. The hydraulic breaking hammer is also called a hydraulic breaker or a hydraulic stone breaker.
[0003] For example, the upper cylinder assembly of the breaking hammer disclosed in (Patent No. CN219157805U) comprises a breaking hammer lower cylinder II, a breaking hammer middle cylinder II and a breaking hammer upper cylinder II arranged in sequence. A reversing valve cover assembly II is installed on one side of the breaking hammer upper cylinder II, and the reversing valve cover assembly II is detachably covered on the side of the breaking hammer middle cylinder II and the breaking hammer upper cylinder II in contact with each other. A reversing valve II is installed in the side of the breaking hammer middle cylinder II and the breaking hammer upper cylinder II in contact with each other, that is, the reversing valve cover assembly II is covered on the outside of the reversing valve II.
[0004] The above device can efficiently and quickly repair and replace the reversing valve through the reversing valve cover assembly, improve the work efficiency of the after-sales personnel, effectively reduce the maintenance cost of the breaking hammer, and the above device does not have a device for adjusting the pressure in the device, which leads to the fact that the above device cannot improve the working efficiency, stability and service life of the breaking hammer due to the inability to adjust the pressure in the device. Utility model content
[0005] Therefore, in order to solve the above problems, the utility model provides an upper cylinder intelligent pressure regulation and control device.
[0006] The utility model discloses an intelligent pressure regulation and control device for upper cylinder, which comprises an upper cylinder assembly, a pipeline assembly, an intelligent pressure regulation and control assembly and a heat dissipation assembly.
[0007] Preferably, the pipeline assembly comprises a first oil path, a second oil path, a reversing valve, a piston rod, a first chamber, a second chamber and a third chamber.
[0008] Preferably, the intelligent pressure regulation and control assembly comprises a first pressure sensor, a second pressure sensor, a third pressure sensor, a controller, a temperature sensor and a vibration sensor.
[0009] Preferably, the heat dissipation assembly comprises: a water tank, screw grooves are arranged at left and right ends of the water tank, and the water tank is threadedly connected with bolts through the screw grooves; a heat-conducting infusion pipe, which is fixedly connected to an inner wall of a protective fixed shell, and a lower side of a front end of the heat-conducting infusion pipe is fixedly connected with the water tank; a semiconductor heat sink, which is fixedly connected to an upper end of the water tank; a fan, which is fixedly connected to the upper end of the water tank and is arranged at a front end of the semiconductor heat sink; a dust screen, which is fixedly connected to the upper end of the water tank and is arranged at a front end of the fan; an infusion pump, which is fixedly connected in a hollow groove in a middle portion of the water tank; an infusion pipe, which is fixedly connected with the infusion pump, and an upper end of the infusion pipe is fixedly connected with the water tank; a liquid pumping pump, which is fixedly connected in the hollow groove in the middle portion of the water tank; and a liquid pumping pipe, which is fixedly connected with the water tank.
[0010] Preferably, the second oil way is fixedly connected with the second oil pipe at a left end.
[0011] Preferably, the infusion pipe is fixedly connected with the heat-conducting infusion pipe at a right end.
[0012] Preferably, the liquid pumping pipe is fixedly connected with the heat-conducting infusion pipe at a left end.
[0013] The upper cylinder body intelligent pressure regulation and control device has the following advantages compared with the same type of equipment:
[0014] The upper cylinder body intelligent pressure regulation and control device adjusts the pressure in the device, improves the working efficiency, stability and service life of the breaking hammer. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 is a structural schematic view of the utility model;
[0016] Fig. 2 is a structural schematic view of the upper cylinder body assembly of the utility model;
[0017] Fig. 3 is a structural schematic view of the pipeline assembly of the utility model;
[0018] Fig. 4 is a structural schematic view of the Fig. 3 intelligent pressure regulation and control assembly of part A of the utility model;
[0019] Fig. 5 is a structural schematic view of the heat dissipation assembly of the utility model.
[0020] The components include: upper cylinder assembly-1, upper cylinder body-11, threaded groove-12, chisel-13, protective fixing shell-14, first oil pipe-15, second oil pipe-16, bolt-17, pipeline assembly-2, first oil passage-21, second oil passage-22, reversing valve-23, piston rod-24, first chamber-25, second chamber-26, third chamber-27, intelligent pressure regulation assembly-3, first pressure sensor-31, second pressure sensor-32, third pressure sensor-33, controller-34, temperature sensor-35, vibration sensor-36, heat dissipation assembly-4, water tank-41, heat-conducting infusion pipe-42, semiconductor heat sink-43, fan-44, dustproof net-45, infusion pump-46, infusion pipe-47, suction pump-48, and suction pipe-49. Detailed Implementation
[0021] The following is in conjunction with the appendix Figs. 1-5 The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.
[0022] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0024] Example 1:
[0025] Please see Figs. 1-5The utility model discloses an upper cylinder intelligent pressure regulation and control device, including upper cylinder subassembly 1, pipeline subassembly 2, intelligent pressure regulation and control subassembly 3, heat dissipation subassembly 4, the inside of upper cylinder subassembly 1 is equipped with pipeline subassembly 2, and upper cylinder subassembly 1 front end is fixedly connected with intelligent pressure regulation and control subassembly 3, and upper cylinder subassembly 1 front end is fixedly connected with heat dissipation subassembly 4, and upper cylinder subassembly 1 still includes, the inside of upper cylinder 11 is equipped with pipeline subassembly 2, and threaded groove 12 is equipped with in upper cylinder 11 left and right two ends, and the lower end of upper cylinder 11 is slidably connected with the bar 13, and the left and right two ends of protection fixed shell 14 also are equipped with threaded groove 12, and the inside upper cylinder 11 can be protected through the setting of protection fixed shell 14, and first oil pipe 15 and second oil pipe 16 all are fixedly connected with external oil pump, and first oil pipe 15 is fixedly connected in upper cylinder 11 upper end front side, and second oil pipe 16 is fixedly connected in upper cylinder 11 upper end front side, and bolt 17 is fixedly connected with the left and right two ends of upper cylinder 11 and protection fixed shell 14 through threaded groove 12.
[0026] Pipeline subassembly 2, first oil circuit 21 is equipped in upper cylinder 11, and the left end of first oil circuit 21 is fixedly connected with first oil pipe 15, and the upper end and the middle part of first oil circuit 21 are communicated with the sliding groove of reversing valve 23, and the lower side of the right end of first oil circuit 21 is communicated with second chamber 26 and third chamber 27, and second oil circuit 22 is equipped in upper cylinder 11, and the upper end of second oil circuit 22 is communicated with the sliding groove of reversing valve 23, and the right end of second oil circuit 22 is communicated with second chamber 26, and reversing valve 23 is slidably connected in upper cylinder 11, and piston rod 24 is slidably connected in upper cylinder 11 and is placed on the upper end of bar 13, and first chamber 25 is equipped in upper cylinder 11 and is placed on the upper side of piston rod 24, and second chamber 26 is equipped in upper cylinder 11 and is placed in the middle part of piston rod 24, and third chamber 27 is equipped in upper cylinder 11 and is placed on the lower side of piston rod 24, and the left end of second oil circuit 22 is fixedly connected with second oil pipe 16.
[0027] Intelligent pressure regulation and control subassembly 3, first pressure sensor 31 is fixedly connected in the inside of upper cylinder 11 and is placed in the right end of first chamber 25, and second pressure sensor 32 is fixedly connected in the inside of upper cylinder 11 and is placed in the right end of second chamber 26, and third pressure sensor 33 is fixedly connected in the inside of upper cylinder 11 and is placed in the right end of third chamber 27, and controller 34 is fixedly connected in upper cylinder 11 front end, and temperature sensor 35 is fixedly connected between controller 34 and upper cylinder 11, and temperature sensor 35 can detect the temperature in cylinder 11 after starting, and vibration sensor 36 can detect the vibration of cylinder 11 after starting, and vibration sensor 36 is fixedly connected between controller 34 and upper cylinder 11.
[0028] The utility model provides upper cylinder intelligent pressure regulation and control device through improvement, and its working principle is as follows:
[0029] First, when using the device, first place the device in the working area, then connect the device with the external power supply, which can provide the required power for the device to work;
[0030] Second, when the device is needed, high-pressure oil can enter the first oil way 21 through the first oil pipe 15, push the reversing valve 23 to slide upward, at this time the first chamber 25 is connected with the high-pressure oil way, the second oil way 22 synchronously delivers the control oil pressure, after the first chamber 25 is filled with high-pressure oil, the piston rod 24 is pushed to accelerate downward, the impact energy is transmitted to the broken object through the drill rod 13, the second chamber 26 in the middle of the piston rod forms a dynamic buffer zone, and the peak impact force is reduced through the hydraulic damping effect, the reversing valve 23 is switched to the lower oil way, the third chamber 27 is connected with the high-pressure oil, the piston rod 24 is pushed to reset upward, the residual oil in the second chamber 26 returns to the oil tank through the pressure relief channel, the specific working principle of the upper cylinder body 11 of the device is the existing technology, and the device will not be described in detail, when the oil enters the first chamber 25, the second chamber 26 or the third chamber 27, it can be started through the controller 34 controlling the first pressure sensor 31, the second pressure sensor 32 and the third pressure sensor 33, after the first pressure sensor 31, the second pressure sensor 32 and the third pressure sensor 33 are started, the pressure in the first chamber 25, the second chamber 26 and the third chamber 27 can be detected, and the detected pressure data is sent to the controller 34 for processing and display, after the controller 34 receives the pressure data signal, it can automatically control whether the external oil pump increases or reduces the oil pressure to realize intelligent control, and can control the temperature sensor 35 and the vibration sensor 36 to start to detect the temperature and vibration in the upper cylinder body 11, the vibration signal is positively correlated with the impact force, through real-time vibration amplitude feedback, dynamically adjusting the hydraulic system pressure set value, ensuring the stability of the impact energy output, through the temperature data, the controller 34 can automatically reduce the impact frequency when detecting high-temperature working conditions, preventing the impact force from attenuating due to the low viscosity of the oil, through joint analysis of temperature and vibration, pressure data, the fault recognition accuracy is improved.
[0031] Example two:
[0032] Please refer to Figs. 1-5The utility model discloses an upper cylinder body intelligent pressure regulation and control device, compared with embodiment one, this embodiment still includes: the heat dissipation subassembly 4, the water tank 41 left and right two ends are equipped with screw groove 12, and the water tank 41 is connected through screw groove 12 and bolt 17, and the heat conduction infusion pipe 42 is fixedly connected in the inner wall of the protection fixed shell 14, and the heat conduction infusion pipe 42 front end downside is fixedly connected with the water tank 41, and the semiconductor cooling fin 43 is fixedly connected on the water tank 41 upper end front side, and the semiconductor cooling fin 43 can cool the coolant in the water tank 41 after starting, and the fan 44 is fixedly connected on the water tank 41 upper end front side and is placed in the semiconductor cooling fin 43 front end, and the fan 44 can absorb the heat that the semiconductor cooling fin 43 front end hot end emits and blows to the external environment after starting, and the dust screen 45 is fixedly connected on the water tank 41 upper end front side and is placed in the fan 44 front end, and the infusion pump 46 is fixedly connected in the water tank 41 middle part hollow groove, and the infusion pipe 47 is fixedly connected with the infusion pump 46, and the infusion pipe 47 upper end is fixedly connected with the water tank 41, and the liquid pumping pump 48 is fixedly connected in the water tank 41 middle part hollow groove, and the liquid pumping pipe 49 upper end is fixedly connected with the water tank 41, and the infusion pipe 47 right end is fixedly connected with the heat conduction infusion pipe 42 lower end, and the liquid pumping pipe 49 left end is fixedly connected with the heat conduction infusion pipe 42 lower end.
[0033] In this embodiment,
[0034] When the device needs to be cooled, the semiconductor cooling fin 43 and the fan 44 can be started by the controller 34 first, the coolant in the water tank 41 can be cooled after the semiconductor cooling fin 43 is started, the heat emitted by the semiconductor cooling fin 43 front end hot end can be absorbed and blown to the external environment after the fan 44 is started, and the dust screen 45 can prevent external dust from entering the water tank 41 upper end hollow groove and contacting the fan 44 to damage the fan 44, and the infusion pump 46 can be started to pump the coolant in the water tank 41 to the heat conduction infusion pipe 42 through the infusion pipe 47 to cool the heat conduction infusion pipe 42 and exchange heat with the upper cylinder body 11, and the liquid pumping pump 48 can be started to pump the coolant in the heat conduction infusion pipe 42 after absorbing heat to the water tank 41 through the liquid pumping pipe 49 to circulate.
[0035] The utility model discloses an upper cylinder body intelligent pressure regulation and control device, through setting up the intelligent pressure regulation and control assembly that can adjust the pressure in it, make this device can adjust the pressure in the device, can promote the working efficiency, stability and life of the breaking hammer.
[0036] The basic principle and main features of the present application and the advantages of the present application are shown and described above, and the standard parts used in the present application can be purchased from the market, and the special-shaped parts can be ordered according to the description and the drawings, and the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the existing technology, and the mechanical parts and equipment adopt the conventional type in the existing technology, and the circuit connection adopts the conventional connection mode in the existing technology, which will not be described in detail here.
[0037] The above description of disclosed embodiments enables those skilled in the art to carry out or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An intelligent pressure regulating device for an upper cylinder body, comprising an upper cylinder body assembly (1), a pipeline assembly (2), an intelligent pressure regulating assembly (3), and a heat dissipation assembly (4), wherein the pipeline assembly (2) is arranged inside the upper cylinder body assembly (1), the front end of the upper cylinder body assembly (1) is fixedly connected with the intelligent pressure regulating assembly (3), and the front end of the upper cylinder body assembly (1) is fixedly connected with the heat dissipation assembly (4), characterized in that: The upper cylinder body assembly (1) further comprises: An upper cylinder body (11) provided with a pipeline assembly (2) inside; Threaded grooves (12) provided at the left and right ends of the upper cylinder body (11); A drill rod (13) slidingly connected to the lower end of the upper cylinder body (11); A protective fixing shell (14) also provided with threaded grooves (12) at the left and right ends; A first oil pipe (15) fixedly connected to the front side of the upper end of the upper cylinder body (11); A second oil pipe (16) fixedly connected to the front side of the upper end of the upper cylinder body (11); Bolts (17) threadedly connected to the left and right ends of the upper cylinder body (11) and the protective fixing shell (14) through the threaded grooves (12).
2. The intelligent pressure regulating device for upper cylinder body according to claim 1, characterized in that: The pipeline assembly (2) comprises: A first oil path (21) provided in the upper cylinder body (11), the left end of the first oil path (21) being fixedly connected to the first oil pipe (15); A second oil path (22) provided in the upper cylinder body (11); A reversing valve (23) slidingly connected in the upper cylinder body (11); A piston rod (24) slidingly connected in the upper cylinder body (11) and placed on the upper end of the drill rod (13); A first chamber (25) provided in the upper cylinder body (11) and placed on the upper side of the piston rod (24); A second chamber (26) provided in the upper cylinder body (11) and placed in the middle of the piston rod (24); A third chamber (27) provided in the upper cylinder body (11) and placed on the lower side of the piston rod (24).
3. The intelligent pressure regulating device for upper cylinder body according to claim 2, characterized in that: The intelligent pressure regulation assembly (3) comprises: A first pressure sensor (31) fixedly connected to the inside of the upper cylinder body (11) and placed at the right end of the first chamber (25); A second pressure sensor (32) fixedly connected to the inside of the upper cylinder body (11) and placed at the right end of the second chamber (26); A third pressure sensor (33) fixedly connected to the inside of the upper cylinder body (11) and placed at the right end of the third chamber (27); A controller (34) fixedly connected to the front end of the upper cylinder body (11); A temperature sensor (35) fixedly connected between the controller (34) and the upper cylinder body (11); A vibration sensor (36) fixedly connected between the controller (34) and the upper cylinder body (11).
4. The intelligent pressure regulating device for upper cylinder body according to claim 3, characterized in that: The heat dissipation assembly (4) comprises: A water tank (41) provided with threaded grooves (12) at the left and right ends, the water tank (41) being threadedly connected with the bolts (17) through the threaded grooves (12); A heat-conducting infusion tube (42) fixedly connected to the inner wall of the protective fixing shell (14), the front end of the heat-conducting infusion tube (42) being fixedly connected with the water tank (41) on the lower side; Semiconductor heat sink (43), the semiconductor heat sink (43) is fixedly connected to the upper end of the water tank (41) front side; Fan (44), the fan (44) is fixedly connected to the upper end of the water tank (41) front side and is placed in the front end of the semiconductor heat sink (43); Dust screen (45), the dust screen (45) is fixedly connected to the upper end of the water tank (41) front side and is placed in the front end of the fan (44); Infusion pump (46), the infusion pump (46) is fixedly connected in the hollow groove of the middle of the water tank (41); Infusion tube (47), the infusion tube (47) is fixedly connected with the infusion pump (46), and the upper end of the infusion tube (47) is fixedly connected with the water tank (41); Liquid pump (48), the liquid pump (48) is fixedly connected in the hollow groove of the middle of the water tank (41); Liquid pump (49), the liquid pump (49) is fixedly connected with the water tank (41).
5. The intelligent pressure regulating device for upper cylinder body according to claim 2, characterized in that: The left end of the second oil path (22) is fixedly connected with the second oil pipe (16).
6. The intelligent pressure regulating device for upper cylinder body according to claim 4, characterized in that: The right end of the infusion tube (47) is fixedly connected with the lower end of the heat conduction infusion tube (42).
7. The intelligent pressure regulating device for upper cylinder according to claim 4, characterized in that: The left end of the liquid pump (49) is fixedly connected with the lower end of the heat conduction infusion tube (42).
Citation Information
Patent Citations
Upper cylinder body assembly of breaking hammer
CN219157805U