Vertical pipe axial limiting dynamic load pipe clamp

Abstract

The utility model relates to a vertical pipe axial limiting dynamic load pipe clamp which comprises a main body of a hollow structure and a vertical pipe, two load plates which are relatively parallel and spaced are arranged in the main body, a trunnion pipe is arranged on a pipe body of the vertical pipe in the radial direction of the vertical pipe, the vertical pipe is arranged between the two load plates, the trunnion pipe is connected with the load plates, and connecting bases are arranged at the two ends of the main body. The connecting base is fixedly connected with one end of the supporting rod, and the other end of the supporting rod is fixedly connected with the steel beam. The technical problems that in the prior art, the structure is heavy, materials and energy consumption are high, the manufacturing period is long, and stress is uneven under angular displacement are solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a vertical pipe axial position limiting dynamic load pipe clamp. BACKGROUND

[0002] In the steam, smoke, wind, coal pipeline of power plant boiler and power plant and industrial pipeline system such as petroleum, chemical device, in order to limit the displacement of pipeline in the axial direction, vertical pipe axial position limiting dynamic load pipe clamp is often used. This device not only can effectively inhibit the axial displacement of pipeline, but also allows to have a certain degree of freedom in the radial direction, thus plays an important role in adapting dynamic load, reducing pipeline vibration and noise. It has key significance in the safety and stability guarantee of pipeline system operation, and reasonable selection, design and installation are the basis to ensure its expected function.

[0003] At present, the standard mainly executed at home is 795 type structure in D-ZD2010 "power plant steam pipeline support and hanger design manual". Although this traditional design has certain maturity in practical application, but also has many problems. For example, the overall structure is relatively cumbersome, and the use of material is more, which not only increases the manufacturing cost, but also is not conducive to the optimization of installation space. At the same time, the welding work load is large in the manufacturing process of this kind of product, especially when special material is used, the price of welding material required is expensive, which further improves the manufacturing cost. In addition, heat treatment process is needed after welding, which leads to high energy consumption. More seriously, the production cycle of this kind of pipe clamp is long, which is not conducive to the construction progress of engineering project. In the running stage, when the pipeline produces angular displacement, the traditional structure is easy to cause uneven stress of two side hangers, and the stress of one side will increase significantly, which may cause structure fatigue or failure, and there is a great safety hazard. Therefore, the prior art needs to be improved in structure optimization, manufacturing efficiency and adaptive variable working condition capacity. UTILITY MODEL CONTENTS

[0004] The utility model aims at solving the above prior art's insufficient, provides a vertical pipe axial position limiting dynamic load pipe clamp.

[0005] A vertical pipe axial position limiting dynamic load pipe clamp, including hollow structure's main part, vertical pipe, the main part inside is equipped with two parallel interval load board, the vertical pipe's pipe body is equipped with the trunnion pipe along its radial direction, and the vertical pipe is placed between two load boards, and the trunnion pipe is connected with load board, and the main part both ends are equipped with connecting seat, and the connecting seat is fixedly connected with one end of support rod, and the other end of support rod is fixedly connected with steel beam.

[0006] Further, the load board surface is equipped with connecting hole, and the trunnion pipe is arranged in the connecting hole.

[0007] Further, the load board top is equipped with limiting block, and the limiting block is located on the vertical pipe pipe body.

[0008] Furthermore, the main body includes two crossbeams and multiple connecting plates. The two crossbeams are arranged in parallel and spaced apart. The multiple connecting plates and two load plates are located between the two crossbeams. The two ends of the connecting plates and the load plates are respectively fixedly connected to the inner sidewalls of the two crossbeams. The connecting plates are distributed on both sides of the load plates, and the connecting seats are arranged on the connecting plates.

[0009] Furthermore, the connecting seat includes a base plate and at least two vertical plates. The base plate is fixed to the upper side of the connecting plate, and one end of each vertical plate is vertically connected to the upper surface of the base plate. The surface of each vertical plate is provided with a through hole for the support rod to pass through.

[0010] Beneficial effects: Compared with the prior art, the present invention has the following advantages:

[0011] First, the rigid connection structure between the trunnion tube and the load plate effectively limits the axial movement of the riser, making it particularly suitable for constraining pipe displacement under dynamic load conditions, significantly improving the stability and safety of the structure. Second, the pipe clamp design allows the riser to undergo a certain angular displacement in the radial direction, enhancing the system's dynamic adaptability to factors such as thermal expansion and contraction, vibration interference, and installation errors, and reducing the risk of structural fatigue or failure due to excessive constraint.

[0012] Furthermore, the trunnion tube and the riser are fixed by welding, ensuring a reliable connection. A rigid closed force transmission path is formed between the connecting seat, rigid support rod, and steel beam, effectively transferring loads to the supporting structure and thus improving overall impact resistance and long-term load-bearing capacity. This structure is compact, occupies little space, and is suitable for engineering environments with limited installation space, exhibiting good engineering adaptability and versatility.

[0013] Finally, the pipe clamps utilize standardized components and a modular design, which not only facilitates rapid installation but also simplifies maintenance procedures. The clear structure and well-defined connections of each component enhance the convenience of on-site operation and the efficiency of project management, making them suitable for large-scale deployment and application. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of a pipe clamp;

[0015] In the diagram, 1. Riser, 2. Load plate, 3. Trunnion tube, 4. Connecting plate, 5. Horizontal beam plate, 6. Connecting seat, 7. Base plate, 8. Vertical plate, 9. Support rod, 10. Limiting block. Detailed Implementation

[0016] To enhance understanding of this utility model, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings. These embodiments are only used to explain the present utility model and do not constitute a limitation on the scope of protection of the present utility model.

[0017] A kind of riser axial position dynamic load tube clamp, including hollow structure main body, riser 1, two parallel spaced apart load plates 2 are arranged inside the main body, the tube body of riser 1 is provided with trunnion tube 3 along its radial direction, riser 1 is placed between the two load plates 2, trunnion tube 3 is connected with load plate 2, the both ends of main body are provided with connecting seat 6, connecting seat 6 is fixedly connected with one end of support rod 9, the other end of support rod 9 is fixedly connected with steel beam.

[0018] The riser 1 axial position dynamic load tube clamp is provided with force bearing and installation support by the main body of hollow structure.The two parallel spaced apart load plates 2 inside the main body form stable support surface, which is used in cooperation with trunnion tube 3 to effectively transfer the axial load of riser 1 to the main body, thereby limiting the axial displacement of riser 1.Trunnion tube 3 is arranged on the tube body of riser 1 and is arranged along the radial direction to ensure that it is uniformly stressed and stably fixed between the load plates 2.The two load plates 2 clamp riser 1, which helps to prevent displacement or loosening of riser 1 when subjected to dynamic load impact.Connecting seat 6 is arranged at both ends of the main body and is connected to the steel beam through support rod 9 to form a rigid connection path from the main body of the tube clamp to the structural support member, thereby enhancing the stability of the system.

[0019] The structure realizes effective limiting of riser 1 under dynamic load working condition and improves the impact resistance and load bearing capacity of the device.The cooperation and connection of trunnion tube 3 and load plate 2 enhance the stability and anti-unbalanced load capacity of the overall structure.The hollow structure of the main body reduces the overall weight while ensuring strength, which is conducive to installation and maintenance.Support rod 9 is fixedly connected to the steel beam, which helps to reasonably distribute the load to the bearing structure, thereby improving safety and service life.In addition, the tube clamp structure is compact and suitable for installation in space-limited environments.

[0020] In a possible implementation, the surface of load plate 2 is provided with a connecting hole, and trunnion tube 3 is arranged in the connecting hole.

[0021] In the above implementation, the trunnion tube 3 can be arranged in the connecting hole of load plate 2, thereby stably positioning riser 1 between the load plates 2.Trunnion tube 3, as an intermediate component, is fixedly connected to riser 1 and passes through the connecting hole of load plate 2, so that the axial load of riser 1 can be directly transmitted to load plate 2 and then transmitted to the load plate 2 and the overall main body structure, forming a complete force transmission path.This structure can enhance the limiting effect of riser 1 between the load plates 2 and prevent riser 1 from loosening or deviating due to dynamic load.

[0022] The trunnion pipe 3 is arranged in the connecting hole of the load plate 2, so that a more stable connection mode is achieved, the matching precision between the riser 1 and the load plate 2 is improved, and the anti-seismic and anti-impact performance is effectively enhanced. The design helps to simplify the installation process, improve the structural assembly efficiency, and improve the stability and reliability of the overall system.

[0023] In a possible implementation, a limiting block 10 is arranged above the load plate 2 and located on the pipe body of the riser 1.

[0024] In the above implementation, the limiting block 10 is arranged above the load plate 2 and closely attached to the pipe body of the riser 1. The limiting block 10 can limit the movement of the riser 1 in the vertical direction, and prevent the riser 1 from being dislocated between the load plates 2 due to the jumping or vibration caused by dynamic load. The limiting block 10 is usually made of rigid material and fixed to the structure part above the load plate 2. The structural position is accurately designed, so that it can play an additional displacement prevention role without interfering with the axial force transmission of the trunnion pipe 3.

[0025] The addition of the limiting block 10 further improves the safety performance and dynamic load resistance of the structure, effectively suppresses the up-and-down displacement of the riser 1 caused by vibration, and improves the stability and durability of the overall system. In addition, the structure can significantly improve the fatigue resistance and prolong the service life of the product, and is especially suitable for engineering applications in high-frequency vibration or strong impact environments.

[0026] In a possible implementation, the main body includes two beam plates 5 and multiple connecting plates 4. The two beam plates 5 are arranged in parallel and spaced apart. The multiple connecting plates 4 and the two load plates 2 are located between the two beam plates 5. The two ends of the connecting plate 4 and the load plate 2 are respectively fixedly connected to the inner side walls of the two beam plates 5. The connecting plate 4 is distributed on both sides of the load plate 2, and the connecting seat 6 is arranged on the connecting plate 4.

[0027] In the above implementation, the upper and lower boundary structures of the main body are formed by the two beam plates 5. The multiple connecting plates 4 and the two load plates 2 are arranged between the beam plates 5 to form a stable three-dimensional frame. The connecting plate 4 is evenly distributed on both sides of the load plate 2 and fixedly connected to the beam plate 5 to form multiple stable support points. The load plate 2 is used to clamp and limit the riser 1, and the connecting plate 4 is used to bear the structural stability and force transmission. The connecting seat 6 is installed on the connecting plate 4, and the connecting path between the entire pipe clamp system and the external structure is constructed through the connection of the connecting seat 6 with the support rod 9 and the steel beam, so as to ensure efficient load transmission and distribution.

[0028] The frame structure constructed by the double cross beams and the multiple connecting plates 4 has good structural strength and stability, improves the bearing performance and optimizes the load transmission path. The design significantly enhances the overall impact resistance and torsional stiffness, so that the structure still maintains the structural integrity under the multi-axial loading working condition. The integrated configuration of the connecting seat 6 and the connecting plate 4 simplifies the manufacturing and assembly process, and improves the modularity and maintenance convenience.

[0029] In a possible implementation, the connecting seat 6 includes a bottom plate 7 and at least two vertical plates 8. The bottom plate 7 is fixed on the upper side of the connecting plate 4. The vertical plates 8 are vertically connected to the upper end surface of the bottom plate 7. The surface of the vertical plates 8 is provided with through holes for supporting rods 9 to pass through.

[0030] In the above implementation, the connecting seat 6 is composed of the bottom plate 7 and the at least two vertical plates 8. The bottom plate 7 is installed on the upper surface of the connecting plate 4 to support the entire connecting seat 6 structure. The vertical plates 8 are vertically arranged on the bottom plate 7 and are provided with through holes on the surface for the supporting rods 9 to pass through. The supporting rods 9 pass through the connecting seat 6 through the through holes and are connected with the steel beams to form a stable stress channel. The clamping structure between the vertical plates 8 and the cooperation with the supporting rods 9 enable the supporting force to be evenly distributed to the connecting plate 4 and the main frame, thereby effectively transferring the external load.

[0031] The connecting seat 6 has a reasonable structure design, is convenient for rigid connection with the supporting rods 9, and improves the connection stability and load bearing capacity. The through hole structure simplifies the installation mode of the supporting rods 9, and improves the ability of the structure to resist transverse load and bending moment. The fixing structure of the bottom plate 7 and the connecting plate 4 helps to enhance the anti-seismic performance of the connecting part, and improves the overall reliability and service life of the system.

[0032] Usage: The vertical pipe 1 axial limiting dynamic load pipe clamp in the scheme is fixed by being connected with the trunnion through the setting of the load plate 2. The trunnion pipe 3 is welded on the vertical pipe 1, thereby realizing the stable connection of the trunnion and the vertical pipe 1. The pipe clamp is provided with the connecting seat 6 on both sides, and is fixedly connected with one end of the rigid supporting rod 9. The other end of the supporting rod 9 is reliably connected with the steel beam. Through the above structure configuration, the axial direction limiting control of the vertical pipe 1 is effectively realized, and a certain angular displacement of the pipeline in the radial direction is allowed, so that the structural stability and dynamic adaptability are taken into account.

[0033] The above only describes the preferred embodiments of the utility model, and does not limit the utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A riser axial limit dynamic pipe clamp, characterized by, The main body comprises a hollow structure, a vertical pipe, the inside of the main body is provided with two opposite parallel and spaced load plates, the pipe body of the vertical pipe is provided with a trunnion pipe arranged along the radial direction of the pipe body, the vertical pipe is arranged between the two load plates, the trunnion pipe is connected with the load plates, the two ends of the main body are provided with connecting seats, the connecting seats are fixedly connected with one end of a supporting rod, the other end of the supporting rod is fixedly connected with a steel beam.

2. The pipe clamp of claim 1, wherein, The surface of the load plate is provided with a connecting hole, and the trunnion pipe is arranged in the connecting hole.

3. The pipe clamp of claim 2, wherein, A limiting block is arranged above the load plate, and the limiting block is arranged on the pipe body of the vertical pipe.

4. The pipe clamp of claim 3, wherein, The main body comprises two cross beam plates and a plurality of connecting plates, the two cross beam plates are arranged in parallel and spaced apart, the plurality of connecting plates and the two load plates are arranged between the two cross beam plates, the two ends of the connecting plate and the load plate are fixedly connected with the inner side walls of the two cross beam plates respectively, the connecting plate is distributed on the two sides of the load plate, and the connecting seat is arranged on the connecting plate.

5. The pipe clamp of claim 1 or 4, wherein, The connecting seat comprises a bottom plate and at least two vertical plates, the bottom plate is fixedly arranged on the upper side of the connecting plate, one end of the vertical plate is vertically connected to the upper end face of the bottom plate, and the surface of the vertical plate is provided with a through hole for the supporting rod to pass through.

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