Leakage-proof disassembly and assembly sealing structure for DPF packaging
By designing a leak-proof and removable sealing structure for DPF encapsulation, the problem of unsatisfactory DPF sealing effect is solved, achieving convenient disassembly and efficient sealing, ensuring the safety and reliability of exhaust gas treatment equipment, and extending its service life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2026-03-27
AI Technical Summary
Existing particulate filters (DPFs) have unsatisfactory sealing performance in practical applications, leading to the leakage of harmful gases, affecting the environment and human health, and causing performance degradation.
A leak-proof, detachable sealing structure for DPF encapsulation was designed, including a detachable sealing structure, a filtration structure, and an adsorption structure. It adopts corrosion-resistant connecting flanges, sealing gaskets, filter screens, silver ion sterilization layers, and high-efficiency DPF layers, combined with DPF ceramic carrier tubes and pressure gauges to ensure sealing performance and convenient maintenance.
It improves the ease of disassembly and assembly of the equipment and the sealing effect, prevents diesel or fluid leakage, extends the equipment life, keeps the equipment clean, and improves safety and reliability.
Smart Images

Figure CN224049886U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tail gas treatment technical field, concretely is DPF encapsulation leakproof dismounting sealing structure. BACKGROUND
[0002] Automobile exhaust is the waste gas produced when the automobile is used, contains hundreds of different compounds, and the pollutants in it are solid suspended particles, carbon monoxide, carbon dioxide and the like, and when treating the tail gas, the particulate trap (DPF) is usually used to filter and capture the pollutants in the tail gas.
[0003] The particulate trap (DPF) realizes the trapping of particles by relying on the alternate blocking of the inlet and outlet of the trap carrier hole to force the airflow to pass through the porous wall surface. The trapping efficiency is more than 90%, effectively reducing the PM2.5 and other emission pollutants in the exhaust gas.
[0004] However, the current particulate trap (DPF) structure faces some challenges and problems in actual application, and the sealing effect is not ideal, which may cause harmful gas leakage, affecting the environment and human health, and the existence of these problems greatly reduces the performance of the particulate trap (DPF) in actual use. INVENTION CONTENTS
[0005] The utility model provides DPF encapsulation leakproof dismounting sealing structure to solve the problem in the background art.
[0006] In order to achieve the above purpose, the utility model provides the following technical scheme: DPF encapsulation leakproof dismounting sealing structure, including dismounting type sealing structure, the outlet end of dismounting type sealing structure is provided with filter structure, the outlet end of filter structure is provided with adsorption structure;
[0007] The dismounting type sealing structure includes a closed valve body and a sealing communication pipe, the closed valve body and the sealing communication pipe are connected, the inner side of the closed valve body is provided with a valve flap, the top end of the closed valve body is fixedly installed with an external driving source, and the movable end of the external driving source is connected with the top end of the valve flap;
[0008] The filter structure includes a front splice flange and a rear splice flange, the front splice flange and the rear splice flange are welded with connecting strips, the adjacent connecting strips are fixedly installed with sealing plates, the front splice flange, the connecting strips, the sealing plates and the rear splice flange jointly form a placing cavity, and the inner side of the placing cavity is provided with a filter screen, a silver ion sterilization layer, a first DPF layer and a second DPF layer.
[0009] Further, the front side of the sealing communication pipe is fixedly installed with a connecting flange, and the closed valve body and the sealing communication pipe are connected through the connecting flange.
[0010] Further, the back side of the sealing communication pipe is provided with a sealing washer, and the sealing communication pipe and the front splicing flange are connected through the sealing washer.
[0011] Further, the filter screen, the silver ion sterilization layer, the first DPF layer and the second DPF layer are arranged in sequence from front to back, and the intervals between the filter screen, the silver ion sterilization layer, the first DPF layer and the second DPF layer are the same.
[0012] Further, the adsorption structure comprises a DPF ceramic carrier pipe, the inner side of the DPF ceramic carrier pipe is provided with a DPF ceramic carrier, and the top end and the bottom end of the DPF ceramic carrier pipe are fixedly connected with a connecting pipe and a discharge pipe respectively.
[0013] Further, the outer side of the DPF ceramic carrier pipe is provided with a pressure gauge and a pressure discharge pipe, and the pressure gauge and the pressure discharge pipe are located on both sides of the DPF ceramic carrier pipe.
[0014] Compared with the prior art, the DPF packaging leak-proof dismounting and sealing structure has the following beneficial effects:
[0015] The DPF packaging leak-proof dismounting and sealing structure is provided with the dismountable sealing structure, so that the sealing structure has better dismounting convenience during use, thereby facilitating the maintenance and replacement of the filter structure and the adsorption structure, and ensuring that the filter structure and the adsorption structure can be effectively sealed after installation, preventing diesel or other fluids from leaking during the purification process, improving the safety and reliability of the equipment, helping to keep the equipment clean, preventing pollutants from entering the system, and prolonging the service life of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structural schematic view of the utility model;
[0017] Figure 2 It is a dismountable sealing structure schematic view of the utility model;
[0018] Figure 3 It is a filter structure schematic view of the utility model;
[0019] Figure 4 It is an adsorption structure schematic view of the utility model.
[0020] In the figure: 1, detachable sealing structure; 101, closed valve body; 102, sealing communication pipe; 103, valve flap; 104, external driving source; 105, connecting flange; 106, sealing washer; 2, filtering structure; 201, front splicing flange; 202, rear splicing flange; 203, connecting strip; 204, filter screen; 205, silver ion sterilization layer; 206, first DPF layer; 207, second DPF layer; 3, adsorption structure; 301, DPF ceramic carrier pipe; 302, connecting pipe; 303, discharge pipe; 304, pressure gauge; 305, pressure discharge pipe. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0022] Please refer to Figures 1-4 The utility model discloses DPF encapsulation leakproof dismounting sealing structure, including detachable sealing structure 1, the detachable sealing structure 1's gas outlet is provided with filtering structure 2, and the filtering structure 2's gas outlet is provided with adsorption structure 3.
[0023] The detachable sealing structure 1 includes closed valve body 101 and sealing communication pipe 102, and the closed valve body 101 is communicated with the sealing communication pipe 102, the inside of closed valve body 101 is provided with valve flap 103, the top of closed valve body 101 is fixedly installed with external driving source 104, and the movable end of external driving source 104 is connected with the top of valve flap 103.
[0024] The filtering structure 2 includes front splicing flange 201 and rear splicing flange 202, the front splicing flange 201 and rear splicing flange 202 are welded with connecting strip 203, the adjacent connecting strip 203 is fixedly installed with sealing plate, and the front splicing flange 201, connecting strip 203, sealing plate and rear splicing flange 202 jointly form the placement cavity, and the inside of placement cavity is provided with filter screen 204, silver ion sterilization layer 205, first DPF layer 206 and second DPF layer 207.
[0025] Specifically, the front side of sealing communication pipe 102 is fixedly installed with connecting flange 105, and the closed valve body 101 is connected with the sealing communication pipe 102 through the connecting flange 105.
[0026] In this embodiment, the connecting flange 105 is used to ensure the stable connection between the closed valve body 101 and the sealing communication pipe 102. At the same time, the design of the connecting flange 105 facilitates disassembly and assembly, making the maintenance and replacement of the entire sealing structure more convenient.
[0027] In addition, the material selection of the connecting flange 105 is also crucial, which needs to have good corrosion resistance and sealing performance to ensure its long-term stable operation in harsh working conditions.
[0028] Specifically, the back side of the sealing communication pipe 102 is provided with a sealing gasket 106, and the sealing communication pipe 102 and the front splicing flange 201 are connected through the sealing gasket 106.
[0029] In this embodiment, the sealing gasket 106 is made of a high-temperature-resistant and corrosion-resistant elastic material, which can ensure the sealing effect and adapt to different temperature environments, improving the stability and durability of the equipment.
[0030] In actual application, the service life of the sealing structure can be effectively prolonged and the overall performance of the equipment can be improved by regular inspection and replacement of the sealing gasket 106.
[0031] Specifically, the filter screen 204, the silver ion sterilization layer 205, the first DPF layer 206 and the second DPF layer 207 are arranged in front of each other, and the intervals between the filter screen 204, the silver ion sterilization layer 205, the first DPF layer 206 and the second DPF layer 207 are the same.
[0032] In this embodiment, the filter screen 204 is made of stainless steel, which has good corrosion resistance and filtering effect, and can effectively block large particle impurities in the tail gas, protecting the silver ion sterilization layer 205 and the first DPF layer 206 and the second DPF layer 207 from being damaged;
[0033] In addition, the silver ion sterilization layer 205 has strong sterilization and disinfection function by releasing silver ions, which can effectively kill harmful bacteria and viruses in the tail gas, improving the hygiene and safety of the tail gas treatment;
[0034] And the first DPF layer 206 and the second DPF layer 207 are both made of high-efficiency particulate collection material, which has excellent trapping efficiency and regeneration performance, and can maintain high-efficiency tail gas purification effect for a long time.
[0035] Specifically, the adsorption structure 3 includes a DPF ceramic carrier pipe 301, the inner side of the DPF ceramic carrier pipe 301 is provided with a DPF ceramic carrier, and the top end and the bottom end of the DPF ceramic carrier pipe 301 are respectively fixedly connected with a connecting pipe 302 and a discharge pipe 303.
[0036] In the embodiment, the DPF ceramic carrier tube 301 is made of high-strength and high-heat-resistant ceramic material, which can withstand the impact and pressure of high-temperature exhaust gas and ensure the long-term stable operation of the device.
[0037] The DPF ceramic carrier has a plurality of parallel holes on the surface, which facilitates the removal of soot on the filter wall of the DPF.
[0038] Specifically, the DPF ceramic carrier tube 301 is provided with a pressure gauge 304 and a pressure relief pipe 305 on the outside, and the pressure gauge 304 and the pressure relief pipe 305 are located on both sides of the DPF ceramic carrier tube 301.
[0039] In the embodiment, the pressure gauge 304 can display the pressure inside the DPF ceramic carrier tube 301 in real time, so that the operator can know the working state of the device in time and prevent the device from being damaged or the performance from being reduced due to excessive pressure.
[0040] The pressure relief pipe 305 can perform pressure relief operation in time when the internal pressure of the device is abnormal, ensuring the safe operation of the device.
[0041] In actual application, the operator can observe the reading of the pressure gauge 304 and use the pressure relief pipe 305 to control and maintain the device more accurately and effectively, thereby improving the overall performance and reliability of the device.
[0042] In use, the operator first starts the external driving source 104, and the movable end of the external driving source 104 drives the valve 103 to rotate in the closed valve body 101, thereby controlling the opening and closing of the sealed communication pipe 102. When the valve 103 is opened, the exhaust gas enters the filter structure 2 through the sealed communication pipe 102.
[0043] The exhaust gas first passes through the filter screen 204, which blocks the large-particle impurities in the exhaust gas outside, protecting the subsequent filter layer from being damaged. Then, the exhaust gas enters the silver ion sterilization layer 205, which releases silver ions to kill harmful bacteria and viruses in the exhaust gas, improving the hygiene and safety of exhaust gas treatment. Next, the exhaust gas passes through the first DPF layer 206 and the second DPF layer 207 in turn, both of which are made of high-efficiency particulate trapping material, which can trap tiny particles in the exhaust gas and ensure that the exhaust gas emission meets environmental protection standards.
[0044] The tail gas treated by the filtering structure 2 enters the adsorbing structure 3. The tail gas flows in the DPF ceramic carrier pipe 301 and is fully contacted with the DPF ceramic carrier, and the harmful substances in the tail gas are adsorbed on the DPF ceramic carrier. At the same time, the operator can know the pressure condition inside the DPF ceramic carrier pipe 301 by observing the reading of the pressure gauge 304, so as to prevent the equipment damage or performance decline caused by the excessively high pressure. When the internal pressure of the equipment is abnormal, the operator can perform the pressure relief operation in time through the pressure relief pipe 305, so as to ensure the safe operation of the equipment.
[0045] In summary, the DPF packaging leakproof dismounting sealing structure has the advantages that the sealing structure is provided with the dismounting sealing structure 1, so that the sealing structure has better dismounting convenience in use, thereby facilitating the subsequent maintenance and replacement of the filtering structure 2 and the adsorbing structure 3, and ensuring that the filtering structure 2 and the adsorbing structure 3 can be effectively sealed after installation, preventing the diesel or other fluids from leaking during the purification process, improving the safety and reliability of the equipment, helping to keep the equipment clean, preventing the pollutants from entering the system, and prolonging the service life of the equipment.
[0046] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A DPF package leakproof disassembly and assembly sealing structure, comprising a disassembly and assembly sealing structure (1), characterized in that: The air outlet end of the detachable sealing structure (1) is provided with a filter structure (2), and the air outlet end of the filter structure (2) is provided with an adsorption structure (3). The detachable sealing structure (1) comprises a closed valve body (101) and a sealing communication pipe (102), the closed valve body (101) is in communication with the sealing communication pipe (102), the inner side of the closed valve body (101) is provided with a valve flap (103), the top end of the closed valve body (101) is fixedly installed with an external driving source (104), and the movable end of the external driving source (104) is connected with the top end of the valve flap (103). The filter structure (2) comprises a front splicing flange (201) and a rear splicing flange (202), the front splicing flange (201) and the rear splicing flange (202) are welded with connecting strips (203), adjacent connecting strips (203) are fixedly installed with sealing plates, the front splicing flange (201), the connecting strips (203), the sealing plates and the rear splicing flange (202) jointly form a placing cavity, and the inner side of the placing cavity is provided with a filter screen (204), a silver ion sterilization layer (205), a first DPF layer (206) and a second DPF layer (207).
2. The DPF package tamperproof seal structure of claim 1, wherein: The front side of the sealing communication pipe (102) is fixedly installed with a connecting flange (105), and the closed valve body (101) and the sealing communication pipe (102) are connected through the connecting flange (105).
3. The DPF package tamperproof seal structure of claim 1, wherein: The back side of the sealing communication pipe (102) is provided with a sealing gasket (106), and the sealing communication pipe (102) and the front splicing flange (201) are connected through the sealing gasket (106).
4. The DPF package tamperproof seal structure of claim 1, wherein: The filter screen (204), the silver ion sterilization layer (205), the first DPF layer (206) and the second DPF layer (207) are arranged in sequence from front to back, and the intervals between the filter screen (204), the silver ion sterilization layer (205), the first DPF layer (206) and the second DPF layer (207) are the same.
5. The DPF package tamperproof seal structure of claim 1, wherein: The adsorption structure (3) comprises a DPF ceramic carrier pipe (301), the inner side of the DPF ceramic carrier pipe (301) is provided with a DPF ceramic carrier, and the top end and the bottom end of the DPF ceramic carrier pipe (301) are fixedly connected with a connecting pipe (302) and a discharge pipe (303) respectively.
6. The DPF package tamperproof seal structure of claim 5, wherein: The outer side of the DPF ceramic carrier pipe (301) is provided with a pressure gauge (304) and a pressure discharge pipe (305), and the pressure gauge (304) and the pressure discharge pipe (305) are located on both sides of the DPF ceramic carrier pipe (301).