Feeding kiln car for tunnel kiln

By introducing sealing and limiting components into the charging kiln car of the tunnel kiln, the problem of heat dissipation was solved, achieving energy conservation and safe production, and improving the safety of the working environment.

CN224051007UActive Publication Date: 2026-03-27HUANGGANG HUATAI KILN & FURNACE IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

During the feeding process of existing tunnel kilns, heat is dissipated into the air by the kiln cars, causing the temperature of the combustion chamber to drop rapidly, increasing energy consumption and working environment temperature, and endangering the health of workers.

Method used

A feeding kiln car including a sealing component and a limiting component was designed. The combustion chamber is sealed by vertical and horizontal sealing plates, and combined with a reset spring and a circular limiting platform, heat escape is prevented and material unloading is facilitated.

Benefits of technology

It effectively reduces the heating time of the combustion chamber, reduces energy consumption, improves the safety of the working environment, and reduces health hazards to workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a feeding kiln car for a tunnel kiln. According to the feeding kiln car for the tunnel kiln, through the arrangement of the sealing cover, heat in the combustion bin can be effectively prevented from escaping into air in the material taking process under the cooperation effect of the two vertical sealing plates, and therefore when a next batch of products need to be fed into the combustion bin to be sintered, the materials can be taken out through the sealing cover; and the temperature in the combustion bin is still high, so that the time for heating the combustion bin to the preset temperature is effectively shortened, and the energy loss is effectively reduced. By arranging a circular limiting table, the effects of supporting and limiting a connecting plate can be effectively achieved in the using process, and a worker can take materials conveniently; and by arranging a reset spring, it can be effectively guaranteed that a supporting force can be provided for the circular limiting table in the using process, and meanwhile the reset effect on the circular limiting table can be effectively achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a loading kiln car technology field, specifically for a kind of loading kiln car for tunnel kiln. BACKGROUND

[0002] Tunnel kiln is a kind of modern continuous firing heat equipment, is widely used in the calcination production of ceramic products, and also has application in metallurgical industry such as abrasive. Tunnel kiln is built by refractory material, heat-insulating material and building material, and its structure is generally similar to a long straight tunnel.

[0003] The existing tunnel kiln mainly includes kiln body and loading kiln car for feeding, and the kiln car constitutes the kiln bottom of the tunnel kiln, and the kiln car can place the sagger loaded with ceramic products.

[0004] When the raw material sintering is completed, the heat in the combustion chamber will be dissipated into the air through the bottom of the combustion chamber and the sealing door, so that the temperature of the combustion chamber is rapidly reduced, and the temperature of the working environment is increased. This way will cause the need for longer heating time when firing the next batch of products, increasing the use of energy, and the high-temperature working environment will harm the workers' health. Therefore, a loading kiln car for tunnel kiln is proposed to solve the above problems. SUMMARY

[0005] In view of the deficiencies of the prior art, the utility model provides a loading kiln car for tunnel kiln, which has the advantages of avoiding heat dissipation in the combustion chamber during discharging, and solving the problem of large heat loss of traditional kiln cars during use.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: a loading kiln car for tunnel kiln, comprising a kiln body, a combustion chamber is arranged in the kiln body, a sliding table is arranged in the combustion chamber, a chute is formed in the sliding table, a kiln car assembly is slidably connected to the chute, and a sealing assembly is arranged at the opening of the combustion chamber:

[0007] The kiln car assembly comprises a support plate, a connecting frame is arranged at the bottom of the support plate, four rollers are arranged at the bottom of the connecting frame, two sliding blocks are arranged on the support plate, the two sliding blocks are slidably connected to the chute, two vertical sealing plates for preventing heat loss are arranged on the support plate, a horizontal sealing plate is arranged on one side of the support plate, and the horizontal sealing plate is slidably connected to the kiln body.

[0008] Further, the sealing assembly comprises a sealing cover, two hinges are arranged on the sealing cover, and the connecting plate is rotatably connected to the sealing cover through the hinges.

[0009] Further, the connecting plate is fixedly connected with a handle convenient for the staff to pull.

[0010] Further, the kiln body is provided with a limiting assembly for limiting the connecting plate.

[0011] Further, the limiting assembly comprises a sliding rod, one end of the sliding rod is fixedly connected with a circular limiting table for limiting the connecting plate, the other end of the sliding rod is fixedly connected with a mounting plate, the mounting plate is provided with a reset spring for resetting, and the other end of the reset spring is fixedly connected to the kiln body.

[0012] Compared with the prior art, the technical scheme has the following beneficial effects:

[0013] I. The feeding kiln car for the tunnel kiln can effectively prevent the heat in the combustion bin from escaping into the air during the material taking process through the cooperation of the two vertical sealing plates, so that the combustion bin still has a high temperature when the next batch of products needs to be sent into the combustion bin for sintering, thereby effectively reducing the time required to heat the combustion bin to the preset temperature and effectively reducing the energy loss.

[0014] II. The feeding kiln car for the tunnel kiln can effectively support and limit the connecting plate during use through the circular limiting table, which facilitates the staff to take materials, and the reset spring can effectively provide a supporting force for the circular limiting table and effectively reset the circular limiting table during use. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a structural schematic view of the utility model;

[0016] Figure 2 is a structural schematic view of the utility model;

[0017] Figure 3 is a structural schematic view of the kiln car assembly of the utility model;

[0018] Figure 4 is a structural schematic view of the sealing assembly of the utility model;

[0019] Figure 5 is an enlarged view of the structure at A of the utility model.

[0020] In the figure: 1, kiln body; 11, combustion bin; 12, sliding table; 13, sliding groove; 2, kiln car assembly; 21, support plate; 22, connecting frame; 23, roller; 24, sliding block; 25, vertical sealing plate; 26, horizontal sealing plate; 3, sealing assembly; 31, sealing cover; 32, hinge; 33, connecting plate; 34, handle; 4, limiting assembly; 41, sliding rod; 42, circular limiting table; 43, mounting plate; 44, return spring. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0022] Embodiment one:

[0023] Please refer to Figures 1-4 In the embodiment, the kiln car for feeding in a tunnel kiln comprises a kiln body 1, the kiln body 1 is internally provided with a combustion bin 11, the combustion bin 11 is internally provided with a sliding table 12, the sliding table 12 is provided with a sliding groove 13, the sliding groove 13 is slidingly connected with a kiln car assembly 2, the mouth of the combustion bin 11 is provided with a sealing assembly 3 for sealing: the kiln car assembly 2 comprises a support plate 21, the bottom of the support plate 21 is provided with a connecting frame 22, the bottom of the connecting frame 22 is provided with four rollers 23, the support plate 21 is provided with two sliding blocks 24, both the sliding blocks 24 are slidingly connected to the sliding groove 13, the support plate 21 is provided with two vertical sealing plates 25 for preventing heat loss, one side of the support plate 21 is provided with a horizontal sealing plate 26 for sealing, and the horizontal sealing plate 26 is slidingly connected to the kiln body 1. The sealing assembly 3 comprises a sealing cover 31, the sealing cover 31 is provided with two hinges 32, and the sealing cover 31 is rotationally connected with a connecting plate 33 through the hinges 32. The connecting plate 33 is fixedly connected with a handle 34 for facilitating the pulling of the staff.

[0024] As one preferred technical scheme in the embodiment: in use, when the sintered raw materials need to be taken out from the sliding table 12, the staff can first control the support plate 21 to displace to the sealing cover 31, at this time, in the displacement process of the support plate 21, the transverse sealing plate 26 is displaced with the support plate 21 to achieve the sealing effect of the bottom of the combustion chamber 11, and in the displacement process of the support plate 21, the vertical sealing plate 25 can always keep in contact with the inner wall of the combustion chamber 11, thereby effectively preventing the heat in the sliding table 12 from escaping into the air, and in the continuous displacement process of the support plate 21, when the vertical sealing plate 25 on the right side of the support plate 21 is just displaced to the mouth of the combustion chamber 11, the staff can control the pull handle 34 to rotate the connecting plate 33, and then take out the sintered raw materials on the support plate 21.

[0025] The technical effects of the above technical scheme are as follows:

[0026] By setting the sealing cover 31, the heat in the combustion chamber 11 can be effectively prevented from escaping into the air during the taking process, so that the combustion chamber 11 still has a high temperature when the next batch of products needs to be sent into the combustion chamber 11 for sintering, thereby effectively reducing the time needed to heat the combustion chamber 11 to the preset temperature and effectively reducing the energy loss.

[0027] Embodiment two:

[0028] Please refer to Figure 5 In order to limit the connecting plate 33 and facilitate the staff to take materials, the kiln body 1 in the embodiment is provided with a limiting assembly 4 for limiting the connecting plate 33. The limiting assembly 4 comprises a sliding rod 41, the sliding rod 41 is slidingly connected to the kiln body 1, one end of the sliding rod 41 is fixedly connected with a circular limiting table 42 for limiting the connecting plate 33, the other end of the sliding rod 41 is fixedly connected with a mounting plate 43, the mounting plate 43 is provided with a reset spring 44 for resetting, the other end of the reset spring 44 is fixedly connected to the kiln body 1.

[0029] As one preferred technical solution in the embodiment: in actual use, when the staff needs to pull the connecting plate 33 to take out the raw materials on the top of the supporting plate 21, the connecting plate 33 will first contact the circular limiting table 42 when it is displaced upward during the pulling process, so that the circular limiting table 42 is displaced horizontally, which can drive the slide rod 41 and the mounting plate 43 to be displaced horizontally during the displacement of the circular limiting table 42, and the mounting plate 43 can drive the return spring 44 to be stretched and stored energy during the displacement of the mounting plate 43. When the connecting plate 33 is displaced above the circular limiting table 42, the slide rod 41 will be reset under the action of the mounting plate 43, thereby driving the circular limiting table 42 to be displaced to limit the connecting plate 33, and the staff can take out the materials at this time.

[0030] It is worth noting that the stiffness coefficient of the return spring 44 in the embodiment can ensure that the circular limiting table 42 can support the connecting plate 33 when the connecting plate 33 is not subjected to external force.

[0031] The above technical solution has the following technical effects: the circular limiting table 42 can effectively support and limit the connecting plate 33 during use, which facilitates the staff to take out the materials, and the return spring 44 can effectively provide a supporting force for the circular limiting table 42 and reset the circular limiting table 42 during use.

[0032] The working principle of the above embodiment is as follows:

[0033] I. In use, when the staff needs to take out the sintered raw materials from the sliding table 12, the staff can first control the supporting plate 21 to be displaced to the sealing cover 31, so that the horizontal sealing plate 26 is displaced with the supporting plate 21 to seal the bottom of the combustion chamber 11 during the displacement of the supporting plate 21, and the vertical sealing plate 25 can always be in close contact with the inner wall of the combustion chamber 11 during the displacement of the supporting plate 21, thereby effectively preventing the heat in the sliding table 12 from being dissipated into the air. During the continuous displacement of the supporting plate 21, when the vertical sealing plate 25 on the right side of the supporting plate 21 is just displaced to the mouth of the combustion chamber 11, the staff can control the pulling handle 34 to rotate the connecting plate 33, and then take out the sintered raw materials on the supporting plate 21.

[0034] II. In actual use, when the worker needs to pull the connecting plate 33 to take out the raw materials on the top of the supporting plate 21, the connecting plate 33 will first contact the circular limiting table 42 when being pulled upward, so that the circular limiting table 42 is horizontally displaced, and the sliding rod 41 and the mounting plate 43 are horizontally displaced in the process of displacement of the circular limiting table 42, and the mounting plate 43 is stretched to store energy in the process of displacement, and when the connecting plate 33 is displaced above the circular limiting table 42, the sliding rod 41 is reset under the action of the mounting plate 43, so that the circular limiting table 42 is displaced to limit the connecting plate 33, and the worker can take out the materials.

[0035] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A loading kiln car for a tunnel kiln, comprising a kiln body (1), characterized in that: The kiln body (1) is provided with a combustion bin (11), the combustion bin (11) is provided with a sliding table (12), the sliding table (12) is provided with a sliding groove (13), the sliding groove (13) is slidably connected with a kiln car assembly (2), and the mouth of the combustion bin (11) is provided with a sealing assembly (3) for sealing: The kiln car assembly (2) comprises a support plate (21), the bottom of the support plate (21) is provided with a connecting frame (22), the bottom of the connecting frame (22) is provided with four rollers (23), the support plate (21) is provided with two sliding blocks (24), the two sliding blocks (24) are slidably connected to the sliding groove (13), the support plate (21) is provided with two vertical sealing plates (25) for preventing heat loss, one side of the support plate (21) is provided with a sealed horizontal sealing plate (26), and the horizontal sealing plate (26) is slidably connected to the kiln body (1).

2. A loading car for a tunnel kiln according to claim 1, characterized in that: The sealing assembly (3) comprises a sealing cover (31), the sealing cover (31) is provided with two hinges (32), and the sealing cover (31) is rotatably connected with a connecting plate (33) through the hinges (32).

3. A loading car for a tunnel kiln according to claim 2, characterized in that: The connecting plate (33) is fixedly connected with a handle (34) for facilitating the pulling of the staff.

4. A loading car for a tunnel kiln according to claim 1, characterized in that: The kiln body (1) is provided with a limiting assembly (4) for limiting the connecting plate (33).

5. A loading car for a tunnel kiln according to claim 4, characterized in that: The limiting assembly (4) comprises a sliding rod (41), the sliding rod (41) is slidably connected to the kiln body (1), one end of the sliding rod (41) is fixedly connected with a circular limiting table (42) for limiting the connecting plate (33), the other end of the sliding rod (41) is fixedly connected with a mounting plate (43), the mounting plate (43) is provided with a reset spring (44) for resetting, and the other end of the reset spring (44) is fixedly connected to the kiln body (1).