Large machine crankshaft blank axial dimension rapid detection device

Abstract

The utility model relates to a large machine crankshaft blank axial dimension rapid detection device, which belongs to the dimension detection technical field and comprises a detection operation frame, a supporting operation plate is clamped in the detection operation frame in a sliding mode, one end of the detection operation frame is provided with a positioning structure, and one side of the supporting operation plate is provided with a detection installation groove. A mirror image clamping structure is clamped in the detection mounting groove, standard scales are designed on the two sides of the upper surface of the detection mounting groove, detection linkage structures are arranged on the outer side of the mirror image clamping structure, and a vertical pedal is arranged between the detection linkage structures. The movement stability of the mirror image clamping structure is enhanced, the detection precision of the device is further improved, the vertical pedal and detection linkage structure is adopted, the two-hand operation of a user is liberated, and the convenience of part detection is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a big machine crankshaft blank axial dimension quick detection device belongs to size detection technical field. BACKGROUND

[0002] In the field of large mechanical equipment manufacturing, the big machine crankshaft blank as the initial form of crankshaft processing, its manufacturing process and material selection directly determine the final mechanical properties, service life and working reliability of the crankshaft. From the adaptation of material properties to the control of process cost, to the special needs of different application scenarios, each link needs to be carefully considered, and technical innovation and process optimization are the core driving force to improve the reliability and economy of crankshaft products. Among them, the big machine crankshaft blank axial dimension detection as the key link to ensure the machining accuracy of crankshaft and ensure the stable operation of equipment, the detection method directly affects the overall quality of crankshaft manufacturing.

[0003] The current industry of big machine crankshaft blank axial dimension detection still mainly uses manual hand-held gauge detection. In the actual operation process, the operator needs to complete the workpiece fixing and size measurement tasks at the same time. Due to the lack of standardized fixing tooling, manual fixing of workpieces cannot establish a stable and unified detection reference, so that the measurement results fluctuate greatly each time, and the measurement repeatability cannot be guaranteed. In addition, long-term high-intensity synchronous workpiece fixing and size measurement operation is easy to cause visual fatigue and hand shaking of the operator, resulting in frequent human measurement errors such as reading deviation and gauge placement angle deviation during the measurement process. More worth noting is that this detection mode highly dependent on manual operation not only consumes a lot of human resources, but also its detection efficiency is far lower than the high-efficiency demand of modern manufacturing industry for mass production. In the rapid development of intelligent manufacturing, the traditional manual detection method has been difficult to meet the detection requirements of high precision, high efficiency and high adaptability, and innovative detection technology and method are needed to break through the existing detection bottleneck and promote the big machine crankshaft blank manufacturing to automation and intelligence. UTILITY MODEL CONTENTS

[0004] The purpose of the utility model is to solve the above problems and provide a big machine crankshaft blank axial dimension quick detection device, which can improve the stability of detection and improve the detection accuracy.

[0005] The utility model discloses a big machine crankshaft blank axial dimension quick detection device through following technical scheme to realize above -mentioned purpose, including detection operation frame, the inside sliding joint of detection operation frame has the support operation board, and one end of detection operation frame is provided with the positioning structure, and one side of support operation board is provided with detection installation slot, and the inside card of detection installation slot is equipped with mirror image clamping position structure, and the both sides of the upper surface of detection installation slot designs standard scale, and the outside of mirror image clamping position structure is provided with detection linkage structure, and the vertical pedal is arranged between detection linkage structure.

[0006] Preferably, in order to improve the stability of the device, the detection operation frame is designed with a limiting connection hole at both ends, and the support operation board is provided with a limiting sliding block at both ends, which is slidingly connected to the inside of the limiting connection hole.

[0007] Preferably, in order to improve the convenience of structural positioning, the positioning structure includes a positioning baffle, which is fixedly welded to one side of the detection operation frame, and a positioning electric screw is fixedly installed on the back of the positioning baffle, and a moving threaded ring is designed on the upper side of one end of the support operation board, and the moving threaded ring and the positioning electric screw are threadedly connected with each other.

[0008] Preferably, in order to measure the parts, the mirror image clamping position structure includes a detection positioning plate, which is slidingly connected to the inside of the detection installation slot, a vertical sliding groove is formed in the inside of the detection positioning plate, and a measuring support plate is slidingly connected to the inside of the vertical sliding groove.

[0009] Preferably, in order to adjust the extension height of the height-adjusting connecting plate, a height-adjusting electric screw is inlaidly installed at the lower end of the detection positioning plate, a height-adjusting connecting plate is designed on one side of the lower end of the measuring support plate, and the height-adjusting connecting plate and the height-adjusting electric screw are threadedly connected with each other.

[0010] Preferably, in order to move the support operation board to the center position, the detection linkage structure includes a supporting spring, one end of the supporting spring is fixedly connected with the detection positioning plate, the other end of the supporting spring is fixedly connected with the detection installation slot, an operation pull wire is fixedly installed on the back of the detection positioning plate, a linkage through hole is designed on one end of the detection installation slot, and the operation pull wire penetrates through the linkage through hole.

[0011] Preferably, in order to make the vertical pedal vertically ascend and descend, vertical sliding holes are formed in the two corners of the vertical pedal, a vertical limiting rod is fixedly welded to the lower surface of the support operation board, the vertical limiting rod and the vertical sliding holes are slidingly connected with each other, and the two sides of the vertical pedal and the operation pull wire are fixedly connected with each other.

[0012] The utility model discloses an advantageous effect is: through the positioning structure, improve the convenience and accuracy of part detection positioning, adopt detection installation groove simultaneously, strengthen the stability of mirror image clamping position structure movement, and then improve the precision of device detection, adopt vertical pedal and detection linkage structure, liberate the hands of user operation, improve the convenience of part detection. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is the front view structural schematic drawing of the utility model.

[0014] Figure 2 It is the rear view structural schematic drawing of the utility model.

[0015] Figure 3 It is the bottom view structural schematic drawing of the utility model.

[0016] Figure 4 It is the internal structure schematic drawing of the utility model.

[0017] Figure 5 It is the structural schematic drawing of detection linkage structure part in the utility model.

[0018] Figure 6 It is the structural schematic drawing of measurement support plate part in the utility model.

[0019] In the drawing: 1, detection operation frame;2, support operation board;3, positioning structure;301, positioning baffle;302, positioning electric screw;303, mobile screw ring;4, mirror image clamping position structure;401, detection positioning board;402, measurement support plate;403, height -adjusting electric screw;5, detection linkage structure;501, support spring;502, operation wire;6, vertical pedal;601, vertical limit rod. DETAILED DESCRIPTION

[0020] The technical scheme in the utility model embodiment will be described clearly and completely below in conjunction with the drawings in the utility model embodiment, and obviously, the described embodiment only is a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the ordinary skill in the art without making the creative labor belong to the range of the utility model protection.

[0021] Please refer to Figures 1-6As shown, a kind of big machine crankshaft blank axial dimension fast detection device, including detection operation frame 1, provide installation and support platform for other components, the inside of detection operation frame 1 slidingly clamped with support operation plate 2, carry the big machine crankshaft blank to be detected, the one end of detection operation frame 1 is provided with positioning structure 3, the big machine crankshaft blank on support operation plate 2 is positioned, the side of support operation plate 2 is equipped with detection installation groove, provides installation space for mirror image clamping structure 4, the inside of detection installation groove is clamped with mirror image clamping structure 4, it can be from two sides to the axial dimension of big machine crankshaft blank simultaneously clamping and positioning, guarantee the accuracy and consistency of detection, the upper surface of detection installation groove is designed with standard scale, the outside of mirror image clamping structure 4 is provided with detection linkage structure 5, mirror image clamping structure 4 is driven to carry out corresponding action, realize the detection operation of the axial dimension of big machine crankshaft blank, detection linkage structure 5 is provided with vertical pedal 6 between, and the action of detection linkage structure 5 can be controlled by the operator by treading vertical pedal 6, to realize the driving of mirror image clamping structure 4, complete the fast detection of the axial dimension of big machine crankshaft blank.

[0022] The both ends of detection operation frame 1 are designed with limiting connection hole, and the both ends of support operation plate 2 are provided with limiting sliding block.

[0023] Positioning structure 3 includes positioning baffle 301, positioning baffle 301 is fixedly welded to the side of detection operation frame 1, positioning baffle 301 is fixedly installed with positioning electric screw 302 on the back, and the upper side of the one end of support operation plate 2 is designed with moving screw ring 303, moving screw ring 303 is threadedly connected with positioning electric screw 302, so that support operation plate 2 can slide in detection operation frame 1 according to preset path, simultaneously, the sliding distance of support operation plate 2 is limited by the interaction with limiting connection hole, so as to ensure that support operation plate 2 moves in proper range, so as to accurately adjust the axial position of big machine crankshaft blank.

[0024] The mirror image clamping structure 4 comprises a detection positioning plate 401 which is slidingly clamped in the inside of the detection mounting groove, a vertical sliding groove is formed in the inside of the detection positioning plate 401, a measuring support plate 402 is slidingly clamped in the inside of the vertical sliding groove, an adjusting electric screw 403 is embeddedly installed at the lower end of the detection positioning plate 401, an adjusting connecting plate is designed at the lower end of one side of the measuring support plate 402, the adjusting connecting plate and the adjusting electric screw 403 are threadedly connected with each other, the operator steps on the vertical pedal 6, the detection positioning plate 401 and the measuring support plate 402 thereon are driven by the detection linkage structure 5 to clamp and detect the axial size of the crankshaft blank of the large machine from both sides at the same time, in the detection process, the relative positions of the measuring support plate 402 and the standard scales on the two sides of the upper surface of the detection mounting groove are observed, or the axial size data of the crankshaft blank of the large machine is read and recorded according to the related indicating device on the detection linkage structure 5 additionally installed on the device by the user, if it is found that the height of the measuring support plate 402 needs to be further adjusted in the detection process, the height of the measuring support plate 402 can be adjusted at any time by controlling the adjusting electric screw 403 to ensure the accuracy of the measurement result.

[0025] The detection linkage structure 5 comprises a supporting spring 501, one end of the supporting spring 501 and the detection positioning plate 401 are fixedly connected with each other, the other end of the supporting spring 501 and the detection mounting groove are fixedly connected with each other, an operating pull wire 502 is fixedly installed on the back surface of the detection positioning plate 401, one end of the detection mounting groove is designed with a linkage through hole, the operating pull wire 502 penetrates through the linkage through hole, the operator steps on the vertical pedal 6 to pull the operating pull wire 502, the operating pull wire 502 transmits the external force to the detection positioning plate 401 under the guidance of the linkage through hole, overcomes the elastic resistance of the supporting spring 501, and moves the detection positioning plate 401 and the measuring support plate 402 thereon from both sides to the crankshaft blank of the large machine at the same time to clamp and detect the axial size of the blank.

[0026] The vertical pedal 6 is provided with vertical sliding holes at two corners, a vertical limiting rod 601 is fixedly welded on the lower surface of the supporting operation plate 2, the vertical limiting rod 601 and the vertical sliding holes are slidingly clamped with each other, the two sides of the vertical pedal 6 and the operating pull wire 502 are fixedly connected with each other, after the detection is completed, the vertical pedal 6 is loosened, the vertical pedal 6 is restored to the initial position under the support of the vertical limiting rod 601, at the same time, the supporting spring 501 releases the elastic potential energy to push the detection positioning plate 401 and the measuring support plate 402 to automatically restore to the initial position.

[0027] Labor-saving and efficient operation: the operator can control the detection positioning plate 401 by stepping on the vertical pedal 6, which is more labor-saving and improves the detection efficiency compared with the manual direct pulling operation of the operation pull wire 502; stable and reliable movement: the sliding connection design of the vertical sliding hole and the vertical limiting rod 601 ensures the stability and accuracy of the vertical pedal 6 during movement, reducing the detection errors caused by unstable operation; compact and reasonable structure: the connection mode between the vertical pedal 6, the vertical sliding hole, the vertical limiting rod 601 and the operation pull wire 502 is simple and compact, occupying small space, facilitating installation and layout in the detection device.

[0028] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0029] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be properly combined to form other embodiments that those skilled in the art can understand.

Claims

1. A device for rapid detection of axial dimension of a large crankshaft blank, characterized in that: Including detection operation frame (1), the inside sliding joint of support operation board (2) is arranged to detection operation frame (1), and one end of detection operation frame (1) is provided with positioning structure (3), one side of support operation board (2) is provided with detection installation slot, the inside of detection installation slot is provided with mirror image clamping structure (4), and the upper surface of detection installation slot is designed with standard scale on both sides, and the outside of mirror image clamping structure (4) is provided with detection linkage structure (5), and the vertical pedal (6) is arranged between detection linkage structure (5).

2. The device for rapid detection of axial dimension of large engine crankshaft blank according to claim 1, characterized in that: Both ends of the detection operation frame (1) are designed with a limiting connection hole, and both ends of the support operation board (2) are provided with a limiting sliding block which is slidingly connected in the limiting connection hole.

3. The device for rapid detection of axial dimension of large engine crankshaft blank according to claim 1, characterized in that: The positioning structure (3) includes a positioning baffle (301) fixedly welded on one side of the detection operation frame (1), a positioning electric screw (302) fixedly installed on the back of the positioning baffle (301), and a moving threaded ring (303) designed on the upper side of one end of the support operation board (2), which is in threaded connection with the positioning electric screw (302).

4. The device for rapid detection of axial dimension of large engine crankshaft blank according to claim 1, characterized in that: The mirror image clamping structure (4) includes a detection positioning plate (401) slidingly connected in the detection installation slot, a vertical sliding groove formed in the inner side of the detection positioning plate (401), and a measuring support plate (402) slidingly connected in the vertical sliding groove.

5. The device for rapid detection of axial dimension of large engine crankshaft blank according to claim 4, characterized in that: The detection positioning plate (401) is embedded with an adjusting electric screw (403) at the lower end, and the measuring support plate (402) is designed with an adjusting connecting plate at one side of the lower end, which is in threaded connection with the adjusting electric screw (403).

6. The device for rapid detection of axial dimension of large engine crankshaft blank according to claim 5, characterized in that: The detection linkage structure (5) includes a supporting spring (501) fixedly connected between one end of the supporting spring (501) and the detection positioning plate (401), and the other end of the supporting spring (501) and the detection installation slot, an operation pull wire (502) fixedly installed on the back of the detection positioning plate (401), and a linkage through hole designed at one end of the detection installation slot, wherein the operation pull wire (502) penetrates through the linkage through hole.

7. The device for rapid detection of axial dimension of large engine crankshaft blank according to claim 6, characterized in that: The vertical pedal (6) is provided with a vertical sliding hole at two corners, a vertical limiting rod (601) fixedly welded on the lower surface of the support operation board (2), and the vertical limiting rod (601) and the vertical sliding hole are in sliding connection, and the two sides of the vertical pedal (6) and the operation pull wire (502) are in fixed connection.

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