Insulation detection equipment
By designing clamping and winding mechanisms to limit and straighten the tape and wires, the problems of tape misalignment and wire damage during electronic tape winding are solved, thus improving the detection effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-03-27
AI Technical Summary
In existing technologies, electronic tape is prone to shifting during the wrapping process, resulting in empty packages, and it is also prone to breakage when the wires are straightened, affecting the detection results.
An insulation testing device was designed, comprising a clamping mechanism and a winding mechanism. The device uses a limiting plate and spring clips to fix and straighten the tape and wire, preventing displacement and damage.
This technology enables the tape to be positioned correctly and the wire to be straightened during the wrapping process, preventing empty wraps and damage to the wire sheath, and improving detection accuracy.
Smart Images
Figure CN224052338U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of insulation detection, especially relates to an insulation detection device. BACKGROUND
[0002] Electronic tape is a kind of adhesive material specially used for electronic and electrical applications, mainly used for insulation, fixation and protection of electrical components and lines. It usually has good insulation performance, heat resistance and chemical corrosion resistance, and is suitable for use in various environments. In order to ensure the safety and reliability of the insulation material in electrical applications, prevent electrical faults such as leakage and short circuit, it is necessary to detect the insulation of electronic tape through insulation detection equipment.
[0003] The inventor found the following problems in the prior art during the implementation of the present application:
[0004] In the prior art, electronic tape is usually fixed directly by rotating rollers. This fixing method does not limit the electronic tape, and the electronic tape may deviate during rotation and winding, resulting in empty package and affecting the detection effect. In the prior art, the wire is usually straightened by a fixing device before being fixed, so as to prevent the wire from being bent and causing empty package and affecting the detection effect. However, it is difficult to control the stretching force when the wire is straightened by the fixing device, which may cause damage to the wire sheath and affect the detection effect.
[0005] Therefore, the skilled in the art provides an insulation detection device to solve the problems in the background art. UTILITY MODEL CONTENT
[0006] The utility model aims at solving the problems in the prior art, and provides an insulation detection device, which can limit the electronic tape during winding, straighten the wire before winding, and prevent the wire sheath from being damaged due to excessive straightening force.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0008] The application discloses an insulation detection equipment, which comprises a workbench and a tape body, a clamping mechanism is arranged on one side of the upper end face of the workbench, the clamping mechanism comprises a first adjusting plate, a second adjusting plate, a first double-headed screw and a second double-headed screw, a rotating block is rotatably arranged at the center of the front end face of the first adjusting plate, a fixing shaft is rotatably arranged at the center of the rear end face of the second adjusting plate, two limiting plates are rotatably arranged on the outer wall of the fixing shaft, a fixing box is slidably arranged on one side of the lower end face of the workbench, a double-shaft servo motor is fixedly arranged at the center of the inner portion of the fixing box, connecting shafts are fixedly arranged on the front and rear output ends of the double-shaft servo motor, and a sliding plate is slidably arranged on the other side of the upper end face of the workbench.
[0009] One side of the sliding plate is provided with a winding mechanism, the winding mechanism comprises two fixed plates and two second synchronous wheels, a sleeve tube is rotatably arranged at the center of one side of the two fixed plates, an embedded tube is slidably arranged in the sleeve tube, a spring is movably arranged on the outer wall of the embedded tube, a chuck is fixedly arranged on the front end face of the outer wall of the embedded tube, a first synchronous wheel is rotatably arranged at the center of one side of the two fixed plates, and a synchronous belt is movably arranged on the outer wall of the first synchronous wheel.
[0010] Further, an adjusting groove is formed on one side of the upper end face of the workbench, the first adjusting plate, the two limiting plates and the second adjusting plate are slidably arranged in the adjusting groove, the two ends of the first double-headed screw are rotatably arranged at the lower ends of the front and rear end faces of the adjusting groove, and the two ends of the second double-headed screw are rotatably arranged at the upper ends of the front and rear end faces of the adjusting groove.
[0011] Further, the two ends of the first double-headed screw are slidably penetrated through the two limiting plates and are threadedly penetrated through the first adjusting plate and the second adjusting plate, and the two ends of the second double-headed screw are slidably penetrated through the first adjusting plate and the second adjusting plate and are threadedly penetrated through the two limiting plates.
[0012] Further, the rear end of the fixing shaft is embedded at the center of the front end face of the rotating block, and the tape body is slidably sleeved on the outer wall of the fixing shaft.
[0013] Further, the two second synchronous wheels are rotatably arranged at the centers of the front and rear end faces of the outer wall of the fixing box, the two synchronous belts are movably sleeved on the outer walls of the two second synchronous wheels, and the two connecting shafts are fixedly connected with the two second synchronous wheels.
[0014] Further, a sliding groove is formed at the center of the upper end face of the workbench, threaded rods are rotatably arranged at the centers of the two sides of the inner wall of the sliding groove, the threaded rods are threadedly penetrated through the center of the lower end of one side of the sliding plate, and an electricity testing pen is fixedly arranged at the center of the upper end face of the sliding plate.
[0015] Further, the workbench upper end face one side front and rear ends are provided with through grooves, and the two synchronous belts are respectively arranged in the through grooves.
[0016] The utility model has the advantages of the following:
[0017] 1. The insulating detection equipment disclosed by the utility model, by rotating the first double-end screw rod to drive the first adjusting plate and the second adjusting plate to move towards the front and rear ends respectively, the fixed shaft is separated from the rotating block, at this time, rotating the second double-end screw rod can drive the two limiting plates to slide towards the front and rear ends respectively, so that the limiting plate at the rear end can be separated from the fixed shaft, at this time, the adhesive tape body can be sleeved on the outer wall of the fixed shaft between the two limiting plates, then the second double-end screw rod is rotated to move the two limiting plates towards each other to clamp and limit the adhesive tape body, preventing the adhesive tape body from shaking forward and backward during winding, so as to prevent the empty package phenomenon during winding and affect the detection effect.
[0018] 2. The insulating detection equipment disclosed by the utility model, the two ends of the electric wire are respectively inserted through the two clamps, the two embedded pipes and the two second synchronous wheels, then the two clamps are pulled towards the opposite side to move the two embedded pipes towards each other in the two sleeve pipes, so that the two springs are in the contracted state, then the two ends of the electric wire are clamped and fixed by the two clamps, then the electric wire is straightened by the elastic force of the two springs, the elastic force of the springs can be adjusted by adjusting the length of the clamps, so that the electric wire can be straightened while preventing the electric wire from being damaged due to excessive force during pulling, thereby affecting the detection effect. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a whole axis measurement schematic view of the utility model;
[0020] Figure 2 It is a whole overhead schematic view of the utility model;
[0021] Figure 3 It is a whole overhead schematic view of the utility model;
[0022] Figure 4 It is a whole axis measurement schematic view of the utility model; Figure 2 It is an enlarged schematic view of A in the utility model.
[0023] LEGEND:
[0024] 1, workbench; 2, sliding groove; 3, clamping mechanism; 4, adhesive tape body; 5, through groove; 6, winding mechanism; 7, electroscope; 8, sliding plate; 9, threaded rod; 10, adjusting groove; 11, connecting shaft; 12, fixed box; 13, double-shaft servo motor; 301, No. 1 adjusting plate; 302, fixed shaft; 303, limit plate; 304, No. 2 adjusting plate; 305, rotating block; 306, No. 1 double-headed screw; 307, No. 2 double-headed screw; 601, chuck; 602, fixed plate; 603, No. 1 synchronous wheel; 604, No. 2 synchronous wheel; 605, synchronous belt; 606, outer sleeve; 607, spring; 608, inner embedded pipe. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0026] Referring to Figures 1 to 4 An embodiment provided by the utility model:
[0027] An insulation detection equipment, including workbench 1 and adhesive tape body 4, workbench 1 upper end face one side is provided with clamping mechanism 3, and clamping mechanism 3 includes No. 1 adjusting plate 301, No. 2 adjusting plate 304, No. 1 double-headed screw 306 and No. 2 double-headed screw 307, and rotating block 305 is rotationally embedded in the center of the front end face of No. 1 adjusting plate 301, fixed shaft 302 is rotationally arranged in the center of the rear end face of No. 2 adjusting plate 304, and two limit plates 303 are rotationally sleeved on the outer wall of fixed shaft 302, fixed box 12 is slidingly arranged on the lower end face of workbench 1, double-shaft servo motor 13 is fixedly arranged in the center of the inside of fixed box 12, connecting shaft 11 is fixedly arranged on the front and rear output ends of double-shaft servo motor 13, and sliding plate 8 is slidingly arranged on the other side of the upper end face of workbench 1;
[0028] Winding mechanism 6 is arranged on one side of sliding plate 8, and winding mechanism 6 includes two fixed plates 602 and two No. 2 synchronous wheels 604, outer sleeve 606 is rotationally embedded in the center of the opposite side of the two fixed plates 602, inner embedded pipe 608 is slidingly sleeved in the inside of the two outer sleeves 606, spring 607 is movably sleeved on the outer wall of the two inner embedded pipes 608, chuck 601 is fixedly arranged on the outer wall front end face of the two inner embedded pipes 608, No. 1 synchronous wheel 603 is rotationally arranged on the center of the side of the two fixed plates 602, and synchronous belt 605 is movably sleeved on the outer wall of the two No. 1 synchronous wheels 603.
[0029] Specifically, the clamping mechanism 3 enables the installation and removal of the tape body 4 and provides a limiting effect on the tape body 4, thereby preventing the tape body 4 from swaying back and forth during the tape winding process, which could cause the tape to produce empty packages and affect the detection effect. The dual-axis servo motor 13 drives the two connecting shafts 11 to rotate, which in turn drives the two second synchronous wheels 604 to rotate. This allows the winding mechanism 6 to rotate the wire, thereby achieving the tape winding effect. At the same time, it can straighten the wire while preventing the wire from being damaged due to excessive tension, which could affect the detection accuracy.
[0030] Reference Figure 1 , Figure 2 An adjustment groove 10 is provided on one side of the upper surface of the workbench 1. The first adjustment plate 301, the two limit plates 303 and the second adjustment plate 304 are all slidably disposed inside the adjustment groove 10. The two ends of the first double-headed screw 306 are respectively rotatably disposed at the lower ends of the front and rear end faces of the adjustment groove 10, and the two ends of the second double-headed screw 307 are respectively rotatably disposed at the upper ends of the front and rear end faces of the adjustment groove 10.
[0031] Specifically, the first double-headed screw 306 can drive the first adjusting plate 301 and the second adjusting plate 304 to move, and the second double-headed screw 307 can drive the two limiting plates 303 to move.
[0032] Reference Figure 1 , Figure 2 The first double-ended screw 306 slides through the two limiting plates 303 at both ends and is threaded through the first adjusting plate 301 and the second adjusting plate 304 respectively. The second double-ended screw 307 slides through the first adjusting plate 301 and the second adjusting plate 304 at both ends and is threaded through the two limiting plates 303 respectively.
[0033] Specifically, the distance between the first adjusting plate 301 and the second adjusting plate 304 can be adjusted by the first double-headed screw 306, so that the fixed shaft 302 can be disengaged from the rotating block 305, which facilitates the installation and disassembly of the tape body 4. The distance between the two limiting plates 303 can be adjusted by the second double-headed screw 307, which facilitates the limiting of the tape body 4.
[0034] Reference Figure 1 , Figure 2 The rear end of the fixed shaft 302 is embedded in the center of the front end face of the rotating block 305, and the tape body 4 is slidably sleeved on the outer wall of the fixed shaft 302.
[0035] Specifically, the design of embedding the fixed shaft 302 into the rotating block 305 can support the fixed shaft 302 without affecting its rotation, so as to fix the position of the tape body 4 through the fixed shaft 302.
[0036] With reference to Figure 1 , Figure 3 , two second synchronous wheels 604 are respectively arranged at the center of the front and rear end faces of the outer wall of the fixed box 12, and two synchronous belts 605 are respectively movably sleeved on the outer walls of the two second synchronous wheels 604. Two connecting shafts 11 are respectively fixedly connected with the two second synchronous wheels 604.
[0037] Specifically, the two second synchronous wheels 604 can be driven to rotate by the connecting shaft 11, and then the two first synchronous wheels 603 can be driven to rotate by the two synchronous belts 605.
[0038] With reference to Figure 1 , Figure 2 , a sliding groove 2 is formed at the center of the upper end face of the workbench 1, and a threaded rod 9 is rotatably arranged at the center of the inner wall of the sliding groove 2. The threaded rod 9 is threaded through the lower end of the center of one side of the sliding plate 8, and the electroscope 7 is fixedly arranged at the center of the upper end face of the sliding plate 8.
[0039] Specifically, rotating the threaded rod 9 can drive the sliding plate 8 to slide to both sides, thereby achieving the adjustment effect of the position of the sliding plate 8, and the insulating effect of the adhesive tape can be detected by the electroscope 7.
[0040] With reference to Figure 1 , Figure 2 , Figure 3 , Figure 4 , a through groove 5 is formed at the front and rear ends of one side of the upper end face of the workbench 1, and the two synchronous belts 605 are respectively slidably arranged in the two through grooves 5.
[0041] Specifically, the design of the through groove 5 enables the synchronous belts 605 on the outer walls of the two second synchronous wheels 604 to pass through the workbench 1 to drive the two first synchronous wheels 603 to rotate.
[0042] Working principle: rotate the first double-headed screw rod 306 to drive the first adjusting plate 301 and the second adjusting plate 304 to move away from one end, so that the fixed shaft 302 is out of the rotating block 305, then rotate the second double-headed screw rod 307 to drive the two limiting plates 303 to move away from one end, so that the rear limiting plate 303 moves backward and is out of the fixed shaft 302, at this time, the adhesive tape body 4 can be sleeved on the outer wall of the fixed shaft 302, and the two limiting plates 303 can limit the sliding of the adhesive tape body 4, prevent the adhesive tape body 4 from shaking forward and backward during use, and make the adhesive tape winding deviate to form an empty package and affect the detection effect, then pull the two clamps 601 to drive the two embedded pipes 608 to slide in the two sleeve pipes 606 respectively, so as to extrude the two springs 607, so that the two springs 607 are in the contraction state, then pass the wire through the two clamps 601 and fix the two ends of the wire through the two clamps 601, so as to straighten the wire through the elastic force of the spring 607, and adjust the elastic force of the spring 607 by pulling the distance of the clamp 601, so as to prevent the wire from being damaged due to excessive pulling force and affect the detection effect.
[0043] Finally, it should be pointed out that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principles of the utility model, should be contained in the protection scope of the utility model.
Claims
1. An insulation detection apparatus comprising a worktable (1) and a tape body (4), characterized in that: The upper end face of the workbench (1) is provided with a clamping mechanism (3) on one side, the clamping mechanism (3) comprises a first adjusting plate (301), a second adjusting plate (304), a first double-headed screw (306) and a second double-headed screw (307), the first adjusting plate (301) is rotatably embedded with a rotating block (305) at the center of the front end face, the second adjusting plate (304) is rotatably provided with a fixed shaft (302) at the center of the rear end face, the fixed shaft (302) is rotatably provided with two limiting plates (303) on the outer wall, the workbench (1) is provided with a fixed box (12) on one side of the lower end face, the fixed box (12) is fixedly provided with a double-shaft servo motor (13) at the center of the inside, the double-shaft servo motor (13) is fixedly provided with a connecting shaft (11) at the front and rear output ends, and the upper end face of the workbench (1) is slidably provided with a sliding plate (8) on the other side. The sliding plate (8) is provided with a winding mechanism (6) on one side, the winding mechanism (6) comprises two fixed plates (602) and two second synchronous wheels (604), the center of one side of the two fixed plates (602) is rotatably embedded with a sleeve tube (606), the inside of the two sleeve tubes (606) is slidably provided with an embedded tube (608), the outer wall of the two embedded tubes (608) is movably provided with a spring (607), the outer wall of the two embedded tubes (608) is fixedly provided with a chuck (601) at the front end face, the center of the other side of the two fixed plates (602) is rotatably provided with a first synchronous wheel (603), and the outer wall of the two first synchronous wheels (603) is movably provided with a synchronous belt (605).
2. The insulation detection device of claim 1, wherein: The upper end face of the workbench (1) is provided with an adjusting groove (10) on one side, the first adjusting plate (301), the two limiting plates (303) and the second adjusting plate (304) are slidably arranged in the adjusting groove (10), and the two ends of the first double-headed screw (306) are rotatably arranged at the lower ends of the front and rear end faces of the adjusting groove (10), respectively.
3. The insulation detection device of claim 1, wherein: The two ends of the first double-headed screw (306) are slidably penetrated through the two limiting plates (303) and are threadedly penetrated through the first adjusting plate (301) and the second adjusting plate (304), respectively, and the two ends of the second double-headed screw (307) are slidably penetrated through the first adjusting plate (301) and the second adjusting plate (304) and are threadedly penetrated through the two limiting plates (303), respectively.
4. The insulation detection device of claim 1, wherein: The rear end of the fixed shaft (302) is rotatably embedded in the center of the front end face of the rotating block (305), and the rubber belt body (4) is slidably provided on the outer wall of the fixed shaft (302).
5. The insulation detection device of claim 1, wherein: The two second synchronous wheels (604) are rotatably arranged at the centers of the front and rear end faces of the outer wall of the fixed box (12), respectively, the two synchronous belts (605) are movably provided on the outer walls of the two second synchronous wheels (604), and the two connecting shafts (11) are fixedly connected with the two second synchronous wheels (604).
6. The insulation detection device of claim 1, wherein: The workbench (1) upper end face center is provided with sliding groove (2), the inner wall both sides center of sliding groove (2) is provided with threaded rod (9) rotation, the threaded rod (9) threaded penetration sliding plate (8) one side center lower end, the sliding plate (8) upper end face center is fixedly provided with electroscope (7).
7. The insulation detection device of claim 1, wherein: The workbench (1) upper end face one side front and back two ends are provided with through groove (5), and two synchronous belts (605) are slidably arranged in the through grooves (5).