Tin pick-up trimming device for cable head

The cable end soldering and trimming device reshapes and removes excess parts from the soldered cable ends, solving the problem of inconsistent cable end shapes and achieving efficient and consistent cable end processing.

CN224053602UActive Publication Date: 2026-03-27WUXI HUAHAO ELECTRIC
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

The cable ends were not uniform in size after being tinned, which caused some cable ends to be unable to be inserted into the circuit board mounting holes, requiring rework and trimming, which wasted manpower and was inefficient.

Method used

A cable end soldering device is used to shape the soldered cable end using a first shaping mold and a second shaping mold, and then a cutting knife is used to remove the excess cable end to make its shape and length consistent.

Benefits of technology

This improved the consistency of cable head quality, reduced rework and trimming, and increased production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a cable wire end tinning trimming device, which comprises a rack, a first stock mould is fixedly connected onto the rack, a second stock mould is slidably connected onto the rack, a driving mechanism is further connected onto the rack, and a cut-off tool is connected onto the second stock mould. According to the utility model, the tinned cable heads are shaped through the first shaping die and the second shaping die, and the redundant cable heads are cut off by using the cut-off tool, so that the shapes and lengths of the cable heads of the same batch are kept consistent, and the problem of reworking and trimming is eliminated. When the device is applied to the technological process after cable wire end tinning, the quality consistency of cable wire ends can be effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to cable processing technical field, concretely relates to cable line head tin dipping finishing device. BACKGROUND

[0002] The cable line head needs to be dipped in tin in the wiring harness product, then the tin-dipped line head is inserted into the circuit board mounting hole for welding, since the size of the circuit board mounting hole is fixed, the shape of the cable line head after tin dipping cannot be completely uniform, leading to that part of the cable line head cannot be inserted into the circuit board mounting hole, and rework trimming is needed, which wastes labor and delays production. UTILITY MODEL CONTENTS

[0003] The utility model solves the technical problem that the cable line head is poor in shape size consistency after tin dipping and low in rework trimming efficiency.

[0004] In order to solve the above technical problem, the utility model adopts the technical scheme of a cable line head tin dipping finishing device, which comprises a rack, a first shaping die is fixedly connected to the rack, a second shaping die is slidingly connected to the rack, a driving mechanism for driving the second shaping die to approach or move away from the first shaping die is further connected to the rack, one end of the first shaping die facing the second shaping die is provided with a U-shaped groove, the groove bottom of the U-shaped groove is semicircular or V-shaped, one end of the second shaping die facing the first shaping die is a plug-in connector which can be inserted into the U-shaped groove, the plug-in connector is matched with the U-shaped groove, one end of the plug-in connector facing the U-shaped groove is provided with an extrusion groove which is V-shaped or semicircular, the extrusion groove and the groove bottom of the U-shaped groove cooperate to form a complete circular through hole or a regular hexagonal through hole, the axial length of the U-shaped groove is equal to the axial length of the extrusion groove on the plug-in connector, a cutting knife is further connected to the second shaping die, the cutting knife is attached to one side of the plug-in connector and located at one end of the extrusion groove, the cutting edge of the cutting knife extends towards the first shaping die, the driving mechanism is used to drive the cutting edge of the cutting knife to move below the U-shaped groove or above the U-shaped groove, the U-shaped groove and the extrusion groove are both open-ended through grooves.

[0005] As a preferred scheme, the cutting knife is slidingly connected with the rack, a base protruding towards the second shaping die is arranged at the top end of the cutting knife, the driving mechanism is connected with the base and drives the movement of the base, the second shaping die is slidingly connected with the cutting knife and elastically abuts against the base through a spring, when the second shaping die is separated from the first shaping die, the spring drives the plug-in connector extrusion groove of the second shaping die to completely extend out of the cutting knife.

[0006] As a preferred scheme, the driving mechanism is a pneumatic cylinder or an oil cylinder.

[0007] The utility model discloses beneficial effect is: the utility model discloses through the first shaping die and second shaping die to the cable line head after dipping tin carries out shaping, and uses the cutting knife to cut off the redundant line head, makes the shape, length of the cable line head of same batch, eliminates the problem of rework finishing. Apply it in the technological process after cable line head dips tin, can effectively improve the consistency of cable line head quality. BRIEF DESCRIPTION OF DRAWINGS

[0008] The specific embodiments of the utility model will be described in further detail below in combination with the drawings, wherein:

[0009] Figure 1 It is the structural schematic diagram of the utility model;

[0010] Figure 2 It is Figure 1 the Figure 1 left view of;

[0011] Figure 1 and Figure 2 in: 1, rack, 2, first shaping die, 3, second shaping die, 4, drive mechanism, 5, U-shaped groove, 6, plug connector, 7, extrusion groove, 8, cutting knife, 9, base, 10, spring. PREFERRED EMBODIMENT

[0012] The specific implementation scheme of the utility model will be described in detail below in combination with the drawings.

[0013] As Figure 1 and Figure 2 shown, cable line head tin dipping finishing device, including rack 1, first shaping die 2 is fixedly connected on the rack 1, and second shaping die 3 is slidably connected, and drive mechanism 4 is further connected on the rack 1, which drives second shaping die 3 to approach or away from first shaping die 2, one end of first shaping die 2 towards second shaping die 3 is provided with a U-shaped groove 5, the groove bottom of U-shaped groove 5 is semicircular or V-shaped, one end of second shaping die 3 towards first shaping die 2 is plug connector 6 that can be inserted into U-shaped groove 5, plug connector 6 is matched with U-shaped groove 5, one end of plug connector 6 towards U-shaped groove 5 is provided with an extrusion groove 7, and extrusion groove 7 is V-shaped or semicircular; extrusion groove 7 and the groove bottom of U-shaped groove 5 cooperate to form a complete circular through-hole or regular hexagonal through-hole, the axial length of U-shaped groove 5 is equal to the axial length of extrusion groove 7 on plug connector 6, a cutting knife 8 is further connected on second shaping die 3, the cutting knife 8 is attached on one side of plug connector 6 and located at one end of extrusion groove 7, the cutting edge of cutting knife 8 extends towards first shaping die 2, and drive mechanism 4 is used to drive the cutting edge of cutting knife 8 to move to the below of U-shaped groove 5 or to move to the above of U-shaped groove 5, U-shaped groove 5 and extrusion groove 7 are both open-ended through grooves.

[0014] The cable wire ends after tin dipping are shaped by the first shaping die 2 and the second shaping die 3, and the excess wire ends are cut off by the cutting knife 8, so that the shapes and lengths of the wire ends of the same batch of cable wires are kept consistent, and the problem of rework and trimming is eliminated. The cable wire end tin dipping process is applied to the cable wire end tin dipping process, so that the consistency of the quality of the cable wire ends can be effectively improved.

[0015] The cutting knife 8 in the embodiment is preferably in sliding connection with the rack 1, and the top end of the cutting knife 8 is provided with a base 9 protruding to one side of the second shaping die 3, the driving mechanism 4 is connected with the base 9 and drives the base 9 to move, the second shaping die 3 is in sliding connection with the cutting knife 8 and elastically abuts between the base 9 through the spring 10, and when the second shaping die 3 is separated from the first shaping die 2, the spring 10 drives the plug-in connector 6 of the second shaping die 3 to completely extrude the slot 7 out of the cutting knife 8.

[0016] The spring connection between the base 9 and the second shaping die 3 can make the second shaping die 3 first close to the first shaping die 2 to limit the position and shape of the cable wire end, and then the cutting knife 8 cuts off the excess wire end, so that the position of the cable wire is limited during the cutting process of the cutting knife 8, the wire end cutting surface is flat, and the wire end cutting surface is flat.

[0017] In the embodiment, the cutting knife 8 and the rack 1 can be in sliding connection through a conventional sliding rail and sliding groove connection structure, and the second shaping die 3 and the rack 1 can also be in sliding connection through a sliding rail and sliding groove connection structure.

[0018] In the embodiment, the second shaping die 3 and the cutting knife 8 are in sliding connection through screw 11 guidance, two long holes 12 extending in the moving direction are formed in the second shaping die 3, the screw 11 is in threaded connection with the cutting knife 8 after passing through the long holes 12, the part of the screw 11 cooperating with the long holes 12 is a light segment, and the cooperation of the screw 11 and the long holes 12 can limit the relative displacement range of the second shaping die 3 and the cutting knife 8, avoid excessive stretching of the spring 10, and provide a basis for convenient replacement of the second shaping die 3.

[0019] The driving mechanism 4 is a pneumatic cylinder, the pneumatic cylinder has high action speed, can better shape and cut the cable wire end through impact force, and can also be other driving mechanisms such as an oil cylinder and a cam mechanism in actual application.

[0020] The working process of the utility model is as follows: Figure 1 and Figure 2As shown, first, the cable wire tip after tin dipping is inserted into the U-shaped slot 5, and the end of the insulating layer of the tip is abutted against the outer wall of the first shaping die 2, then the driving mechanism is started and controlled to drive the base 9 to move towards the first shaping die 2, and the base 9 drives the second shaping die 3 and the cutting knife 8 to move synchronously. Under the elastic force of the spring 10, the base 9 drives the plug-in connector 6 of the second shaping die 3 to be inserted into the U-shaped slot 5 first to extrude and shape the tin-dipped tip, then the second shaping die 3 remains stationary. In the process of continuous movement of the base 9, the base 9 drives the cutting knife 8 to continue moving towards the tip and cutting the excess tip, and in the process of cutting the tip, the spring 10 is contracted under force, and the second shaping die 3 slides relative to the cutting knife 8.

[0021] After the shaping and cutting of the cable wire tip are completed, the driving mechanism is controlled to drive the second shaping die 3 and the cutting knife 8 to reset, and the cable wire tip is taken out, that is, the shaping work of the cable wire tip is completed. The whole process is safe and fast, and the diameter and length of the shaped cable wire tip are consistent.

[0022] The above embodiments only exemplarily illustrate the principles and effects of the present application and part of the applied embodiments, and are not used to limit the present application; it should be noted that for those skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application.

Claims

1. A device for tin finishing cable ends, comprising a frame (1), characterized in that, The rack (1) is fixedly connected with a first shaping die (2) and slidably connected with a second shaping die (3), and the rack (1) is further connected with a driving mechanism (4) for driving the second shaping die (3) to approach or move away from the first shaping die (2), one end of the first shaping die (2) towards the second shaping die (3) is provided with a U-shaped groove (5), the groove bottom of the U-shaped groove (5) is semicircular or V-shaped, one end of the second shaping die (3) towards the first shaping die (2) is a plug-in connector (6) which can be inserted into the U-shaped groove (5), the plug-in connector (6) is matched with the U-shaped groove (5), one end of the plug-in connector (6) towards the U-shaped groove (5) is provided with an extrusion groove (7), the extrusion groove (7) is V-shaped or semicircular; the extrusion groove (7) and the groove bottom of the U-shaped groove (5) cooperate to form a complete circular through hole or a regular hexagonal through hole, the axial length of the U-shaped groove (5) is equal to the axial length of the extrusion groove (7) on the plug-in connector (6), a cutting knife (8) is further connected to the second shaping die (3), the cutting knife (8) is attached to one side of the plug-in connector (6) and located at one end of the extrusion groove (7), the cutting edge of the cutting knife (8) extends towards the first shaping die (2), the driving mechanism (4) is used to drive the cutting edge of the cutting knife (8) to move towards the first shaping die (2) below the U-shaped groove (5) or above the U-shaped groove (5), the U-shaped groove (5) and the extrusion groove (7) are both open-ended through grooves.

2. The cable end tin dipping and trimming apparatus of claim 1, wherein, The cutting knife (8) is slidably connected with the rack (1), the top end of the cutting knife (8) is provided with a base (9) protruding towards one side of the second shaping die (3), the driving mechanism (4) is connected with the base (9) and drives the base (9) to move, the second shaping die (3) is slidably connected with the cutting knife (8) and elastically abuts with the base (9) through a spring (10), when the second shaping die (3) is separated from the first shaping die (2), the spring (10) drives the plug-in connector (6) of the second shaping die (3) to completely extrude out of the cutting knife (8).

3. The cable end tin dipping and trimming apparatus of claim 1 or 2, wherein, The driving mechanism (4) is a pneumatic cylinder or an oil cylinder.