Stainless steel plate wire drawing assembly with guide structure

Abstract

The utility model discloses a stainless steel plate wire drawing assembly with a guide structure, which relates to the technical field of wire drawing machines, and comprises a rack, a conveying workbench and a transportation module, the transportation module is provided with a plurality of guide rods, the bottom of the rack is provided with a base, the bottom of the base is provided with a plurality of grooves, the grooves are internally provided with rotating shafts, and the rotating shafts are connected with the conveying workbench. Brake universal wheels are installed at the bottom of the rotating shaft, and a dust collection nozzle and a dust collection body are arranged on the two sides of the wire drawing workbench. According to the utility model, the movable guide rod is arranged, so that the stability of a plate in the wire drawing process can be ensured, the textures are prevented from being inclined, non-uniform and interrupted, and the processing quality is improved; by installing the dust collection nozzle and the dust collection body, the content of metal dust in air can be remarkably reduced, the risk that operators inhale dust is reduced, and respiratory tract health is protected; and the rotatable brake universal wheels are installed, so that the equipment can switch working areas at any time, and various production requirements are met.

Description

Technical Field

[0001] This utility model relates to the field of wire drawing machine technology, specifically a stainless steel plate wire drawing assembly with a guide structure. Background Technology

[0002] Stainless steel brushing is primarily used to enhance aesthetics, improve wear resistance, increase slip resistance and fingerprint resistance, and conceal surface imperfections, making it more suitable for applications in architectural decoration, home appliances, and kitchenware. Brushing also reduces light pollution, increases friction, and facilitates subsequent processing such as painting and electroplating. Common brushing processes include straight brushing, snowflake sanding, and wavy brushing, widely used in elevators, kitchen equipment, and machinery housings. An existing stainless steel sheet surface brushing device (publication number: CN118769107A) exhibits at least the following defects during use:

[0003] 1. Due to the lack of a fixed guide, the sheet material may shift or vibrate during the wire drawing process, resulting in skewed, uneven, or discontinuous wire textures, affecting aesthetics. Without a guide structure, the wire drawing path may be unstable, leading to deviations in texture position and making it difficult to maintain a consistent wire drawing effect, especially when processing large areas. Therefore, a stainless steel sheet wire drawing assembly with a guide structure is needed.

[0004] 2. Long-term accumulation of metal dust on moving parts such as transmission components, drawing rollers, support rollers, and guide rails can cause bearings and slide rails to jam, reduce machining accuracy, and accelerate part wear. Dust covering the surface of sanding belts or drawing wheels reduces friction, affects the drawing effect, requires more frequent replacement, and increases maintenance costs. Therefore, a dust-removable stainless steel plate drawing assembly is needed.

[0005] 3. The equipment is large and has a fixed structure, making it impossible to perform on-site wire drawing on buildings, decorations, or large metal structures. The sheet metal needs to be transported to the equipment for processing, increasing transportation costs and time. Therefore, a portable stainless steel sheet wire drawing assembly is needed. Utility Model Content

[0006] The main objective of this invention is to provide a stainless steel plate wire drawing assembly with a guiding structure, which can effectively solve the problems in the background art.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0008] A stainless steel sheet wire drawing assembly with a guide structure includes a frame, a conveying worktable, and a transport module. The frame is equipped with the conveying worktable and the transport module. A wire drawing worktable is installed on the upper part of the conveying worktable. Several guide rods are provided on the transport module. A base is installed at the bottom of the frame. Several grooves are provided at the bottom of the base. A rotating shaft is provided inside the groove. Braked universal wheels are installed at the bottom of the rotating shaft. Dust suction nozzles and dust suction bodies are provided on both sides of the wire drawing worktable.

[0009] Preferably, the frame of the guide rod can move left and right.

[0010] Preferably, the conveyor table is connected to the motor.

[0011] Preferably, the suction nozzle is tilted outward at a 45-degree angle.

[0012] Preferably, the rotating shaft can rotate 90 degrees.

[0013] Preferably, the suction nozzle is connected to the suction body.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. By installing movable guide rods, the stability of the sheet material during the wire drawing process can be ensured, preventing the texture from being skewed, uneven, or discontinuous, thus improving the processing quality.

[0016] 2. By installing a vacuum nozzle and vacuum body, the content of metal dust in the air can be significantly reduced, reducing the risk of operators inhaling dust and protecting respiratory health.

[0017] 3. By installing rotatable brake casters, the equipment can switch working areas at any time to adapt to various production needs. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model from one perspective;

[0019] Figure 2 This is a schematic diagram of structure A of the present invention;

[0020] Figure 3 This is a schematic diagram of the overall structure of this utility model from two perspectives;

[0021] Figure 4 This is a schematic diagram of structure B of the present invention;

[0022] In the diagram: 1. Frame; 2. Conveying workbench; 3. Transport module; 4. Wire drawing workbench; 5. Guide rod; 6. Base; 7. Groove; 8. Shaft; 9. Brake caster; 10. Vacuum nozzle; 11. Vacuum body; 12. Motor. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] Example

[0027] Please see Figure 1-4 The present invention provides the following technical solution:

[0028] A stainless steel sheet wire drawing assembly with a guide structure includes a frame 1, a conveying worktable 2, and a transport module 3. The frame 1 is provided with the conveying worktable 2 and the transport module 3. A wire drawing worktable 4 is installed on the upper part of the conveying worktable 2. A plurality of guide rods 5 are provided on the transport module 3. A base 6 is installed at the bottom of the frame 1. A plurality of grooves 7 are provided at the bottom of the base 6. A rotating shaft 8 is provided inside the grooves 7. A brake caster 9 is installed at the bottom of the rotating shaft 8. Dust suction nozzles 10 and dust suction bodies 11 are provided on both sides of the wire drawing worktable 4.

[0029] Specifically: the frame of the guide rod 5 can move left and right.

[0030] Specifically: the conveyor table 2 is connected to the motor 12.

[0031] Specifically, the suction nozzle 10 is tilted outward at a 45-degree angle.

[0032] Specifically: the rotating shaft 8 can rotate 90 degrees.

[0033] Specifically: the suction nozzle 10 is connected to the suction body 11.

[0034] In this embodiment, the transport module 3 is provided with a plurality of guide rods 5, and the frame of the guide rods 5 can move left and right.

[0035] During the wire drawing process of stainless steel sheets, the sheet material must remain stable to ensure consistent wire drawing results. However, in traditional equipment, the lack of a guiding structure or unstable guidance can easily lead to the following problems: During the wire drawing process, the sheet material may shift laterally or longitudinally due to mechanical vibration during transport, uneven friction, or unstable feeding, resulting in irregular wire drawing paths and ultimately affecting texture quality. If the sheet material is not properly guided, the wire drawing texture may exhibit diagonal lines, deviations, uneven texture thickness, or even breakage, affecting the final aesthetics and product quality. In large-area processing, due to long processing times and different stress points on the sheet material, errors may be further amplified, leading to inconsistent textures in the finished product.

[0036] The movable guide rod 5 provides stable lateral and longitudinal support during processing, ensuring the sheet metal follows the set path and thus guaranteeing the continuity and uniformity of the texture. It prevents sheet metal deviation caused by vibration and friction changes during the wire drawing process, ensuring the wire drawing direction matches the preset trajectory, improving the consistency and aesthetics of the finished product. Suitable for large-area processing, it reduces wire drawing texture deformation caused by accumulated errors during processing, improving product quality and making it ideal for fine wire drawing of high-end stainless steel decorative materials (such as elevator doors and stainless steel curtain walls).

[0037] Traditional wire drawing equipment is typically suitable for fixed-size sheets. However, in actual production, different customers have varying requirements for sheet size, thickness, and shape. Poor equipment adaptability can lead to the following problems: frequent changes in sheet specifications necessitate alterations to the clamping mechanism or mechanical structure, resulting in decreased production efficiency. It also offers limited support for ultra-wide or ultra-thin sheets, and insufficient clamping force can cause processing instability. Poor equipment adaptability restricts its market application and makes it difficult to meet the demands of diverse and multi-specification orders.

[0038] The movable guide rod 5 allows the equipment to flexibly adapt to plates of different widths, avoiding cumbersome mechanical adjustments due to changes in specifications. It is suitable for stainless steel plates of varying thicknesses and sizes; no replacement of the clamping mechanism is required, simply adjusting the spacing of the guide rods 5 is sufficient to accommodate different plate specifications, improving production efficiency. Reduced adjustment time and increased production efficiency make it suitable for batch processing and quick switching between different size order requirements, expanding the equipment's market adaptability. It also adapts to special-shaped plates, such as long strips, irregular shapes, extra-wide or extra-thin stainless steel plates, enhancing the equipment's versatility.

[0039] The movable guide rod 5 ensures the stability of the sheet metal during the wire drawing process, preventing texture distortion, unevenness, and discontinuity, thus improving processing quality. By flexibly adjusting the guide structure, the equipment can adapt to sheet metal of different specifications, increasing production efficiency, reducing adjustment time, and enhancing market competitiveness. It is suitable for large-scale production and customized processing, improving the overall performance of the wire drawing components and meeting diverse customer needs.

[0040] In this embodiment, the wire drawing workbench 4 is provided with a dust suction nozzle 10 and a dust suction body 11 on both sides. The direction of the dust suction nozzle 10 is tilted outward at 45 degrees, and the dust suction nozzle 10 and the dust suction body 11 are connected.

[0041] The suction nozzle 10 is tilted outward at a 45-degree angle, ensuring that dust is absorbed instantly upon generation, preventing it from spreading into the air. This angle design more effectively covers the wire drawing area, reducing dust deposition on the equipment surface and preventing dust accumulation from affecting processing quality. The suction nozzle 10 is connected to the suction body 11, forming a closed dust removal channel. The suction system is directly connected to the dust source, ensuring that dust is immediately drawn away instead of spreading into the air, keeping the processing area clean. A negative pressure system draws dust into a dedicated collection device, preventing workshop environmental pollution. Because dust is promptly removed, excessive dust accumulation inside the equipment reduces wear on parts, extends equipment life, and lowers maintenance costs. Keeping components such as guide rails, transmission devices, and motors 12 clean ensures the equipment maintains good operating condition over the long term, reducing the failure rate.

[0042] Vacuum collection systems can significantly reduce the amount of metallic dust in the air, minimizing the risk of dust inhalation for operators and protecting their respiratory health. Reduced dust in the workshop improves air quality, decreasing the likelihood of workers coming into contact with dust on their skin and lowering the risk of skin allergies. Because dust does not accumulate on floors and walls, it also reduces the workload of cleaning, improving the overall comfort of the working environment. High concentrations of metallic dust in the air can ignite or even explode upon contact with sparks or high temperatures; vacuum collection systems can promptly remove dust, reducing static electricity buildup and fire risks, thus improving production safety.

[0043] In this embodiment, the bottom of the base 6 is provided with several grooves 7, and a rotating shaft 8 is provided inside the grooves 7. A brake caster 9 is installed at the bottom of the rotating shaft 8, and the rotating shaft 8 can rotate 90 degrees.

[0044] The braked casters can rotate 90 degrees, allowing the equipment to quickly switch to a movable state when needed, facilitating position adjustments. This reduces manual handling burden, as operators can easily push the equipment without additional tools or equipment, improving work efficiency. Suitable for multi-station production, if a factory or workshop has multiple processing areas, this design allows the equipment to quickly switch work areas to adapt to different needs, increasing production flexibility.

[0045] When the equipment does not need to move, the brake casters 9 can rotate off the ground, ensuring the base 6 is firmly in contact with the ground, thus preventing the equipment from shaking or shifting during operation. Because the equipment is completely in contact with the ground, it effectively avoids processing errors, uneven textures, and discontinuous wire drawing caused by slight movement or vibration. It is suitable for large-area or high-precision processing, especially for fine wire drawing of stainless steel plates, ensuring consistent processing.

[0046] In uneven ground or sloping workshop environments, the equipment can be adjusted to ensure stability during operation and prevent tilting or slipping. The braking function enhances safety, especially in high-vibration processing environments (such as high-speed wire drawing or heavy-duty machining), preventing accidental movement or deviation of the equipment and improving safety.

[0047] No additional fixing devices (such as anchor bolts) are required, reducing equipment installation time and additional costs, while avoiding the problem of difficulty in adjusting the equipment position due to fixing devices. During maintenance or repair, the equipment can be easily moved, allowing operators to access key components, improving maintenance convenience and reducing downtime.

[0048] The rotatable brake casters 9 allow the equipment to easily switch work areas, adapting to various production needs. When the equipment is in operation, the base 6 contacts the ground to prevent vibration and improve wire drawing accuracy. It remains stable on uneven workshop floors, preventing equipment shaking from affecting processing quality. No additional fixing devices are required, making movement and maintenance easier and improving production efficiency. This design effectively combines mobility and stability, enhancing the equipment's flexibility and reliability, making it suitable for various scenarios such as multi-station production, high-precision machining, and long-term continuous operation.

[0049] The usage process of this utility model is as follows:

[0050] 1. Equipment Preparation

[0051] Check the equipment status to ensure that the equipment is installed on a stable ground and that the brake casters 9 are in a non-moving state (i.e., the wheels are off the ground and the base 6 is in direct contact with the ground to ensure equipment stability).

[0052] Check that the power connection is normal and ensure that motor 12 and the wire drawing system are operating properly. Check that the dust collection system is unobstructed to prevent metal dust from affecting processing.

[0053] Adjust the guide structure according to the width of the stainless steel sheet, and adjust the guide rod to ensure that the sheet does not shift or shake during the wire drawing process.

[0054] Adjust the left and right positions of the guide rod to adapt to different specifications of sheet metal and improve processing accuracy.

[0055] Adjust the drawing parameters to set appropriate drawing speed and drawing wheel pressure to ensure uniform texture.

[0056] Adjust the height of the wire drawing worktable 4 according to the thickness of the sheet material to ensure appropriate contact pressure.

[0057] 2. Feeding and wire drawing process

[0058] Place the stainless steel plate to be processed on the conveyor table 2 and align it with the guide rod to ensure that the plate does not deviate when entering the wire drawing area.

[0059] Start the transmission motor 12 to slowly move the sheet material along the guide rail to the wire drawing area.

[0060] Wire drawing process

[0061] After the sheet material enters the wire drawing worktable 4, the wire drawing wheel starts to operate, and performs a uniform wire drawing process on the surface of the stainless steel sheet.

[0062] The guide rods serve to fix and stabilize the sheet material, preventing it from shifting during the wire drawing process and ensuring a uniform texture.

[0063] The dust collection system starts simultaneously, with the suction nozzle tilted at 45° to effectively collect metal dust and prevent dust accumulation from affecting processing quality.

[0064] Automatic conveyor

[0065] After being wire-drawn, the sheet continues to move along conveyor table 2 to complete the entire processing. If multiple wire-drawing operations are required, the sheet orientation can be adjusted or the processing can be repeated as needed.

[0066] 3. Finished product inspection and equipment maintenance

[0067] Finished product inspection

[0068] After the wire drawing is completed, remove the stainless steel plate and check whether the surface texture is uniform, without scratches, and without discontinuous lines.

[0069] If necessary, the wire drawing parameters can be adjusted for secondary processing to optimize the final result.

[0070] Equipment maintenance

[0071] Turn off the power to the equipment and check the guide structure, drawing wheel, and transmission device for abnormal wear or malfunctions.

[0072] Clean the dust extraction system to ensure that metal dust does not affect subsequent processing.

[0073] If the device needs to be moved, the brake caster 9 can be rotated to the ground position for easy transfer to other work areas.

[0074] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A stainless steel plate wire drawing assembly with a guide structure, comprising a bench (1), a transfer workbench (2) and a transport module (3), characterized in that: The frame (1) is provided with a conveying workbench (2) and a transport module (3), the upper part of the conveying workbench (2) is provided with a wire drawing workbench (4), the transport module (3) is provided with a plurality of guide rods (5), the bottom of the frame (1) is provided with a base (6), the bottom of the base (6) is provided with a plurality of grooves (7), the inside of the groove (7) is provided with a rotating shaft (8), the bottom of the rotating shaft (8) is provided with a brake universal wheel (9), and the two sides of the wire drawing workbench (4) are provided with a dust suction nozzle (10) and a dust suction body (11).

2. A stainless steel plate wire drawing assembly with a guide structure according to claim 1, characterized in that: The frame of the guide rod (5) can move left and right.

3. A stainless steel plate wire drawing assembly with guiding structure as claimed in claim 1 wherein: The conveying workbench (2) is connected with a motor (12).

4. A stainless steel plate wire drawing assembly with guiding structure as claimed in claim 1 wherein: The direction of the dust suction nozzle (10) is outwardly inclined by 45 degrees.

5. A stainless steel plate wire drawing assembly with guiding structure as claimed in claim 1, wherein: The rotating shaft (8) can rotate by 90 degrees.

6. A stainless steel plate wire drawing assembly with guiding structure as claimed in claim 1, wherein: The dust suction nozzle (10) and the dust suction body (11) are connected.

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