Surface treatment device for forge piece machining

Abstract

The utility model is applicable to the technical field of forge piece processing, and provides a surface treatment device for forge piece processing, which comprises a workbench, and a protective box is fixedly mounted on the workbench; the water storage tank is fixedly installed in the protection box, and a cleaning frame used for containing the treated forge pieces is arranged in the water storage tank; the grinding machine is used for surface treatment of the forge piece and is arranged in the protection box; the clamping mechanism is arranged on the protection box and is used for clamping the forge piece during grinding; and the shaking mechanism is arranged on the water storage tank and used for driving the cleaning frame to shake. According to the surface treatment device for forge piece machining, the forge piece surface treatment efficiency and quality are remarkably improved, the grinding precision is ensured, the cleaning effect is enhanced, pollutants are effectively removed, multi-angle grinding is achieved, and the grinding uniformity is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to forging processing technical field especially relates to a surface treatment device for forging processing. BACKGROUND

[0002] Forging refers to the plastic deformation of metal blank by external force, so as to obtain metal parts with certain shape, size and performance.

[0003] During the processing of forgings, burrs, scales, rust and other defects often appear on the surface of forgings, which will affect the appearance and performance of forgings, and the surface of forgings needs to be polished to improve the surface quality, however, after polishing, metal chips, abrasive particles and polishing paste and other pollutants will remain on the surface of forgings, which will affect the subsequent processing and use performance of forgings if not removed. UTILITY MODEL CONTENT

[0004] The utility model provides a surface treatment device for forging processing, which aims to solve the problem of residual metal chips, abrasive particles and polishing paste and other pollutants on the surface of forgings after polishing.

[0005] To solve the above problems, the utility model is realized in the following way: a surface treatment device for forging processing, comprising: a workbench, a protection box is fixedly installed on the workbench; a water storage tank is fixedly installed in the protection box, and a cleaning frame for placing processed forgings is arranged in the water storage tank; a polishing machine for surface treatment of forgings is arranged in the protection box; a clamping mechanism is arranged on the protection box and used for clamping forgings during polishing; and a shaking mechanism is arranged on the water storage tank and used for driving the cleaning frame to shake.

[0006] Preferably, the clamping mechanism comprises a mounting bracket, a bidirectional motor, a bidirectional screw rod, two sliding seats and two clamping rings, the mounting bracket is rotatably installed in the protection box, the bidirectional motor is fixedly installed on the mounting bracket, the bidirectional screw rod is rotatably installed on the mounting bracket, one end of the bidirectional screw rod is fixedly connected with the output shaft of the bidirectional motor, the two sliding seats are threadedly installed on the bidirectional screw rod and are in sliding fit with the mounting bracket, and the two clamping rings are arranged on the two sliding seats respectively.

[0007] Preferably, the shaking mechanism comprises a driving motor, a cam, two guide rods, a round wheel and a return spring, the driving motor is fixedly installed on one side of the water storage tank, the cam is rotatably installed on one side of the water storage tank and is fixed with the output shaft of the driving motor, the two guide rods are respectively fixedly installed on two sides of the cleaning frame and slidably penetrate through the water storage tank, the round wheel is rotatably installed on one end of the guide rod and is in contact with the cam, and the return spring is sleeved on the guide rod and is fixed with the water storage tank and the cleaning frame.

[0008] Preferably, a dust collection box is fixedly installed on one side of the protection box, a fan is fixedly installed in the dust collection box, a filter bag is arranged in the dust collection box and located above the fan, and a dust collection pipe is fixedly and communicatively connected to the top of the dust collection box and extends into the protection box.

[0009] Preferably, an electric sliding rail is fixedly installed on the inner wall of one side of the protection box, a sliding block is slidably installed on the electric sliding rail, a hydraulic rod is arranged on the sliding block, the output rod of the hydraulic rod is fixed with the grinding machine, a supporting cylinder is fixedly installed on the sliding block, and a supporting rod is slidably installed on the supporting cylinder and fixed with the grinding machine.

[0010] Preferably, a rotating motor is fixedly installed on the inner wall of one side of the protection box, and a rotating rod is fixedly installed on the output shaft of the rotating motor and fixed with the mounting bracket.

[0011] Preferably, an electric telescopic rod is fixedly installed on one side of the protection box, and a baffle for shielding the opening at the top of the water storage tank is fixedly installed on the output rod of the electric telescopic rod.

[0012] Compared with the related art, the surface treatment device for forging machining has the following advantages

[0013] Beneficial effects:

[0014] Compared with the prior art, the surface treatment device for forging machining realizes efficient, accurate, environmentally-friendly and safe forging surface treatment as a whole, organically combines the functions of grinding, cleaning, dust collection and protection, significantly improves the efficiency and quality of forging surface treatment, ensures the grinding accuracy, enhances the cleaning effect, effectively removes pollutants, improves the working environment, protects the health of the operator, realizes multi-angle grinding, improves the grinding uniformity, and provides a more advanced and reliable surface treatment solution for the forging machining industry. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a front view of a surface treatment device for forging machining provided by the utility model.

[0016] Figure 2 is a kind of surface treatment device's main view sectional structure schematic diagram for forging processing provided by the utility model;

[0017] Figure 3 for Figure 2 the enlarged structure schematic diagram of A part shown in figure;

[0018] Figure 4 for Figure 2 the enlarged structure schematic diagram of B part shown in figure.

[0019] Fig. 1, workbench;2, protection box;3, water storage tank;4, cleaning frame;5, polisher;6, mounting bracket;7, bidirectional motor;8, bidirectional screw;9, sliding seat;10, clamping ring;11, drive motor;12, cam;13, guide rod;14, round wheel;15, return spring;16, dust collection box;17, fan;18, filter bag;19, dust collection pipe;20, electric sliding rail;21, sliding block;22, hydraulic rod;23, support cylinder;24, guide rod;25, rotating motor;26, rotating rod;27, electric telescopic rod;28, baffle. DETAILED DESCRIPTION

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting of the application; the description and the drawings are to be regarded as illustrative in nature and are not intended to limit the application; the terminology used in the description of the application herein including the abstract is for the purpose of providing a state of the art and appropriately supports the disclosure of the present application; the terms "comprising" and "having" and any variations thereof in the specification and claims and the above drawings are intended to cover not exclusive inclusion; the terms "first", "second", etc. in the specification and claims or the above drawings are used to distinguish different objects, and are not used to describe a specific order; the terms "in", "out", "left", "right" indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation of the present application.

[0021] In this document, reference to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the application. The appearances of the phrase "in an embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily mutually exclusive of one another. It is expressly understood that any of the embodiments described herein can be incorporated into any other embodiment.

[0022] The utility model discloses an embodiment provides a surface treatment device for forging processing, as shown in Figures 1-4 The surface treatment device for forging processing comprises a workbench 1, a protection box 2 fixedly installed on the workbench 1, a water storage tank 3 fixedly installed in the protection box 2, a cleaning frame 4 for placing forged pieces after treatment arranged in the water storage tank 3, a grinding machine 5 for surface treatment of forged pieces arranged in the protection box 2, a clamping mechanism arranged on the protection box 2 for clamping forged pieces during grinding, and a shaking mechanism arranged on the water storage tank 3 for driving the cleaning frame 4 to shake.

[0023] In the embodiment, the workbench 1 serves as the basic support structure of the whole device, the protection box 2 is fixedly installed on the workbench 1, the protection box 2 is used for closing the grinding and cleaning processes to prevent pollutants from leaking out and protect the safety of operators, the water storage tank 3 is fixedly installed in the protection box 2 and is used for storing cleaning water, the cleaning frame 4 for placing forged pieces after treatment is arranged in the water storage tank 3, the grinding machine 5 is arranged in the protection box 2 and is used for grinding the surface of forged pieces, the clamping mechanism is arranged on the protection box 2 and is used for stably clamping forged pieces during grinding to ensure the grinding accuracy and safety, and the shaking mechanism is arranged on the water storage tank 3 and is used for driving the cleaning frame 4 to shake to enhance the cleaning effect.

[0024] In the further preferred embodiment of the utility model, the clamping mechanism comprises a mounting frame 6, a bidirectional motor 7, a bidirectional screw rod 8, two sliding seats 9 and two clamping rings 10, the mounting frame 6 is rotatably installed in the protection box 2, the bidirectional motor 7 is fixedly installed on the mounting frame 6, the bidirectional screw rod 8 is rotatably installed on the mounting frame 6, one end of the bidirectional screw rod 8 is fixedly connected with the output shaft of the bidirectional motor 7, the two sliding seats 9 are threadedly installed on the bidirectional screw rod 8 and are in sliding fit with the mounting frame 6, and the two clamping rings 10 are arranged on the two sliding seats 9 respectively.

[0025] In the embodiment, the mounting frame 6 is rotatably mounted in the protection box 2 to provide support and mounting base for the clamping mechanism, the bidirectional motor 7 is fixedly mounted on the mounting frame 6 to serve as a power source of the clamping mechanism, the bidirectional screw rod 8 is rotatably mounted on the mounting frame 6 and fixed at one end to the output shaft of the bidirectional motor 7, the bidirectional screw rod 8 is rotated by the bidirectional motor 7, the two sliding seats 9 are threadedly mounted on the bidirectional screw rod 8 and slidably abut against the mounting frame 6, the rotation of the bidirectional screw rod 8 drives the two sliding seats 9 to move relative to or towards each other on the bidirectional screw rod 8, and the two clamping rings 10 are respectively arranged on the two sliding seats 9 and move with the sliding seats 9 to clamp the forging, the clamping mode is stable and reliable and can ensure the stability and precision of the forging during polishing.

[0026] In the further preferred embodiment of the utility model, the shaking mechanism comprises a driving motor 11, a cam 12, two guide rods 13, a round wheel 14 and a return spring 15, the driving motor 11 is fixedly installed on one side of the water storage tank 3, the cam 12 is rotatably installed on one side of the water storage tank 3 and is fixed to the output shaft of the driving motor 11, the two guide rods 13 are respectively fixedly installed on the two sides of the cleaning frame 4, and the two guide rods 13 are slidably penetrated through the water storage tank 3, the round wheel 14 is rotatably installed on one end of the guide rod 13 and is in contact with the cam 12, and the return spring 15 is sleeved on the guide rod 13 and is fixed to the water storage tank 3 and the cleaning frame 4.

[0027] In the embodiment, the driving motor 11 is fixedly installed on one side of the water storage tank 3 to serve as a power source of the shaking mechanism, the cam 12 is rotatably installed on one side of the water storage tank 3 and is fixed to the output shaft of the driving motor 11, the rotation of the driving motor 11 drives the cam 12 to rotate, the two guide rods 13 are respectively fixedly installed on the two sides of the cleaning frame 4 to provide guiding action for the shaking of the cleaning frame 4, the round wheel 14 is rotatably installed on one end of the guide rod 13 and is in contact with the cam 12, the rotation of the cam 12 pushes the round wheel 14 to further drive the cleaning frame 4 to shake, and the return spring 15 is sleeved on the guide rod 13 and is fixed to the water storage tank 3 and the cleaning frame 4, the return spring 15 is used to make the cleaning frame 4 return to the initial position when the cam 12 does not push the round wheel 14, the shaking mechanism drives the cam 12 to rotate by the driving motor 11 to further push the round wheel 14 and the cleaning frame 4 to shake. The shaking action makes the cleaning liquid more fully contact with the surface of the forging, enhances the cleaning effect and helps to remove the pollutants such as metal chips, abrasive particles and polishing paste on the surface of the forging.

[0028] In a further preferred embodiment of the present invention, a dust collection box 16 is fixedly installed on one side of the protective box 2, a fan 17 is fixedly installed inside the dust collection box 16, a filter bag 18 is provided inside the dust collection box 16, the filter bag 18 is located above the fan 17, and a dust collection pipe 19 is fixedly connected to the top of the dust collection box 16, the dust collection pipe 19 extending into the protective box 2.

[0029] In this embodiment, a dust collection box 16 is fixedly installed on one side of the protective box 2 to collect and filter dust generated during the grinding process. A fan 17 is fixedly installed inside the dust collection box 16 as the power source for the dust collection mechanism, generating negative pressure to extract dust from the protective box 2. A filter bag 18 is located above the fan 17 and fixed inside the dust collection box 16. The filter bag 18 is used to filter the extracted dust, preventing it from entering the fan 17 and being discharged into the external environment. A suction pipe 19 is fixedly connected to the top of the dust collection box 16 and extends into the protective box 2. The suction pipe 19 guides the dust from the protective box 2 into the dust collection box 16, effectively improving the working environment and protecting the health of the operators.

[0030] In a further preferred embodiment of this utility model, an electric slide rail 20 is fixedly installed on one inner wall of the protective box 2, a slider 21 is slidably installed on the electric slide rail 20, a hydraulic rod 22 is provided on the slider 21, the output rod of the hydraulic rod 22 is fixed to the grinder 5, a support cylinder 23 is fixedly installed on the slider 21, a support rod 24 is slidably installed on the support cylinder 23, and the support rod 24 is fixed to the grinder 5.

[0031] In this embodiment, the electric slide rail 20 is fixedly installed on one inner wall of the protective box 2 to provide track support for the movement of the grinding machine 5. The slider 21 is slidably installed on the electric slide rail 20 and can move in a certain direction inside the protective box 2 by the drive of the electric slide rail 20 to adjust the vertical position of the grinding machine 5 and facilitate contact with the forging. The hydraulic rod 22 is installed on the slider 21 and its output rod is fixed to the grinding machine 5 to drive the grinding machine 5 to grind different positions of the forging. The support cylinder 23 is fixedly installed on the slider 21 to provide a sliding track for the support rod 24. The support rod 24 is slidably installed on the support cylinder 23 and fixed to the grinding machine 5 to ensure the stability of the grinding machine 5 during movement.

[0032] In a further preferred embodiment of the present invention, a rotating motor 25 is fixedly installed on one inner wall of the protective box 2, and a rotating rod 26 is fixedly installed on the output shaft of the rotating motor 25, and the rotating rod 26 is fixed to the mounting frame 6.

[0033] In this embodiment, the rotary motor 25 is fixedly installed on the inner wall of one side of the protective box 2 as the power source of the rotating mechanism. The rotating rod 26 is fixedly installed on the output shaft of the rotary motor 25 and rotates with the rotation of the rotary motor 25. The mounting frame 6 is fixed to the rotating rod 26. The rotation of the rotating rod 26 drives the mounting frame 6 and its clamping mechanism and the grinding machine 5 to rotate. The rotary motor 25 drives the rotating rod 26 to rotate, which in turn drives the mounting frame 6 and its grinding machine 5 to rotate. This can realize multi-angle grinding of the forging, which helps to ensure that all parts of the forging surface can be uniformly ground, and avoids local over-grinding or under-grinding.

[0034] In a further preferred embodiment of the present invention, an electric telescopic rod 27 is fixedly installed on one side of the protective box 2, and a baffle 28 for blocking the top opening of the water storage tank 3 is fixedly installed on the output rod of the electric telescopic rod 27.

[0035] In this embodiment, the electric telescopic rod 27 is fixedly installed on one side of the protective box 2 as the driving source of the protective shielding structure. The baffle 28 is fixedly installed on the output rod of the electric telescopic rod 27 and moves with the extension and retraction of the electric telescopic rod 27. It is used to block or open the top opening of the water storage tank 3 to prevent dust from entering the water storage tank 3 during grinding.

[0036] In summary, compared with related technologies, this device achieves efficient, precise, environmentally friendly, and safe surface treatment of forgings. It organically combines grinding, cleaning, dust extraction, and protective functions, significantly improving the efficiency and quality of forging surface treatment, ensuring grinding precision, enhancing cleaning effects, effectively removing contaminants, improving the working environment, protecting the health of operators, and enabling multi-angle grinding, thus improving grinding uniformity. It provides a more advanced and reliable surface treatment solution for the forging processing industry.

[0037] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.

[0038] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A surface treatment apparatus for forging processing, characterized in that, Include: Workbench, the workbench is fixedly installed with a protective box; Water storage tank, the water storage tank is fixedly installed in the protective box, the water storage tank is equipped with a cleaning frame for placing the treated forging; Polisher for forging surface treatment, the polisher is provided in the protective box; Clamping mechanism, the clamping mechanism is provided on the protective box, for clamping the forging during polishing; Shaking mechanism, the shaking mechanism is provided on the water storage tank, for driving the cleaning frame to shake.

2. The surface treatment apparatus for forging processing according to claim 1, wherein The clamping mechanism includes a mounting frame, a bidirectional motor, a bidirectional screw, two sliding seats and two clamping rings, the mounting frame is rotatably installed in the protective box, the bidirectional motor is fixedly installed on the mounting frame, the bidirectional screw is rotatably installed on the mounting frame, one end of the bidirectional screw is fixedly connected with the output shaft of the bidirectional motor, two sliding seats are threadedly installed on the bidirectional screw and are in sliding fit with the mounting frame, and two clamping rings are respectively arranged on the two sliding seats.

3. The surface treatment apparatus for forging processing according to claim 1, wherein The shaking mechanism includes a driving motor, a cam, two guide rods, a circular wheel and a return spring, the driving motor is fixedly installed on one side of the water storage tank, the cam is rotatably installed on one side of the water storage tank and is fixedly connected with the output shaft of the driving motor, two guide rods are fixedly installed on two sides of the cleaning frame, and the two guide rods are slidably penetrated through the water storage tank, the circular wheel is rotatably installed on one end of the guide rod and is in contact with the cam, and the return spring is sleeved on the guide rod and is fixedly connected with the water storage tank and the cleaning frame.

4. The surface treatment apparatus for machining a forged product according to claim 1, wherein One side of the protective box is fixedly provided with a dust collection box, a fan is fixedly installed in the dust collection box, a filter bag is arranged in the dust collection box, the filter bag is located above the fan, a dust collection pipe is fixedly and communicatively connected to the top of the dust collection box, and the dust collection pipe extends into the protective box.

5. The surface treatment apparatus for a forging process according to claim 1, wherein An electric sliding rail is fixedly installed on the inner wall of one side of the protective box, a sliding block is slidably installed on the electric sliding rail, a hydraulic rod is arranged on the sliding block, an output rod of the hydraulic rod is fixedly connected with the polisher, a supporting cylinder is fixedly installed on the sliding block, and a supporting rod is slidably installed on the supporting cylinder and is fixedly connected with the polisher.

6. The surface treatment apparatus for machining a forged product according to claim 2, wherein A rotating motor is fixedly installed on the inner wall of one side of the protective box, and a rotating rod is fixedly installed on the output shaft of the rotating motor and is fixedly connected with the mounting frame.

7. The surface treatment apparatus for a forging process according to claim 1, wherein An electric telescopic rod is fixedly installed on one side of the protective box, and a baffle for shielding the opening at the top of the water storage tank is fixedly installed on the output rod of the electric telescopic rod.

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