Intelligent management device for sewing machine needle
By designing an intelligent sewing machine needle management device, the collection and fixing components are used to realize the automated collection and management of sewing machine needles, which solves the problem of low efficiency of manual recycling management, improves work efficiency and saves human resources.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2026-03-31
AI Technical Summary
In the current technology, the management of sewing machine needle recycling relies on manual operation, which results in a large workload, low efficiency and waste of human resources.
A smart needle management device for sewing machines was designed, including a collection component and a fixing component. The device uses a drive motor to drive a rotating roller to collect and bond damaged needles, and utilizes a sponge roll and an adhesive tape roll to achieve automated management.
It has enabled the automated collection and management of sewing machine needles, reducing manual operation, improving efficiency and saving human resources.
Smart Images

Figure CN224063057U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to management device technical field especially relates to a sewing machine needle intelligent management device. BACKGROUND
[0002] The sewing equipment is a kind of machine that one or more sewing threads are used to form one or more lines on the sewing material, make one or more layers of sewing material interlaced or sewn together;Machine needle is consumable, damaged machine needle needs to be recycled in time, otherwise there is a big security risk, and in the prior art, recycling, issuing, registration, printing report form are mostly relied on manual operation, this process is large in workload, more cumbersome, there is low efficiency, and manpower waste etc.
[0003] Therefore, the application provides a sewing machine needle intelligent management device. UTILITY MODEL CONTENT
[0004] The utility model discloses a sewing machine needle intelligent management device, to solve the technical problem of the recovery of damaged machine needle workload and low efficiency in the background art.
[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] A sewing machine needle intelligent management device, comprising:
[0007] The lower surface and the upper surface of the mounting frame are respectively fixed with a first mounting plate and a second mounting plate;
[0008] The collection assembly is used for collecting the old needle dropped by the sewing machine, and the collection assembly comprises three rotating rollers rotatably arranged on the surfaces of the first mounting plate and the second mounting plate, two of the rotating rollers are rotatably arranged on the surface of the first mounting plate, the surfaces of the two rotating rollers on the first mounting plate are respectively provided with a new sponge roll and an old sponge roll, and the surface of the rotating roller on the second mounting plate is provided with an adhesive tape roll, the collection assembly further comprises a first connecting roller, a second connecting roller and a third connecting roller rotatably arranged in the inner wall of the mounting frame from left to right, the new sponge tape on the new sponge roll passes through the upper surfaces of the first connecting roller, the second connecting roller and the third connecting roller in sequence and is bonded with the adhesive tape extended from the adhesive tape roll, and is then wound on the surface of the old sponge roll, and the collection assembly further comprises a driving motor fixed on the back surface of the first mounting plate and used for driving the two rotating rollers corresponding to the old sponge roll and the adhesive tape roll to rotate.
[0009] In a preferred scheme, the inner wall of the mounting frame is fixed with a needle drop plate, and the surface of the needle drop plate is provided with a needle drop hole.
[0010] By arranging the needle drop plate, the dropped waste needle can be collected.
[0011] In a preferred scheme, the upper surface of the mounting frame is fixed with two symmetrical connecting plates, and the middle of the two connecting plates is fixed with a connecting shaft, the two ends of the connecting shaft are fixed with guide frames, and the inner wall of the guide frame is rotatably provided with a compression roller.
[0012] By setting the compression roller, the adhesive tape extending out of the adhesive tape roll can be tightly bonded with the sponge tape.
[0013] In a preferred scheme, the two ends of the connecting shaft are sleeved with torsional springs, and the two ends of the torsional spring are respectively fixedly connected with the surface of the connecting plate and the guide frame.
[0014] By setting the torsional spring, the compression roller can be tightly compressed with the second connecting roller.
[0015] In a preferred scheme, the ends of the three rotating rollers respectively extend to the back surfaces of the first mounting plate and the second mounting plate, the output end of the driving motor is fixed with a driving gear disc, and the surface of the rotating roller corresponding to the old sponge roll is fixed with a driven gear disc meshing with the driving gear disc.
[0016] By setting the driving gear disc and the driven gear disc, one rotating roller can be driven to rotate at a reduced speed by the rotation of the driving motor.
[0017] In a preferred scheme, the surfaces of the two rotating rollers corresponding to the old sponge roll and the adhesive tape roll are fixed with transmission wheels, and the surfaces of the two transmission wheels are sleeved with rotating belts.
[0018] By setting the transmission wheel and the rotating belt, the rotation of the rotating roller corresponding to the old sponge roll can drive the rotation of the rotating roller corresponding to the adhesive tape roll.
[0019] In a preferred scheme, the surfaces of the three rotating rollers are provided with fixing assemblies for respectively fixing the new sponge roll, the old sponge roll and the adhesive tape roll, the fixing assembly comprises a cylindrical cavity opened in the rotating roller, two symmetrical sliding discs slidingly arranged on the inner wall of the cylindrical cavity, a bidirectional screw rod rotatably arranged on the inner wall of the cylindrical cavity and extending to the end of the rotating roller, a rotating rudder fixedly arranged on the end of the bidirectional screw rod, and a threaded hole formed in the surface of each sliding disc and threadedly connected with the outer surface of the bidirectional screw rod.
[0020] By setting the bidirectional screw rod, the two sliding discs can be simultaneously moved to both sides by the rotation of the bidirectional screw rod.
[0021] In a preferred scheme, the outer surface of the rotating roller is provided with four arc-shaped supporting plates in a circumferential array, and the outer surface of the sliding disc is fixedly provided with four sliders corresponding to the four arc-shaped supporting plates in a circumferential array, the inner wall of the cylindrical cavity is provided with four strip-shaped openings for the four sliders to slide, the surface of the slider is provided with a rotating groove, and the inner arc surface of the arc-shaped supporting plate is symmetrically fixedly provided with two rotating frames, and the inner wall of the rotating groove is rotatably provided with a top rod through a first rotating shaft, and the other end of the top rod is rotatably connected with the inner wall of the rotating frame through a second rotating shaft.
[0022] By setting the top rod, the movement of the sliding disc can drive the top rod to push the arc-shaped supporting plate.
[0023] As can be seen from the above, the sewing machine needle intelligent management device has the following technical effects.
[0024] Firstly, the collecting assembly is arranged, so that when the device manages and collects the damaged machine needle of the sewing machine, the damaged machine needle can fall onto the needle falling plate and then fall onto the sponge belt through the needle falling hole. At this time, the driving motor is started to make the old sponge roll wind the sponge belt and drive the adhesive tape roll to unroll the adhesive tape, so that the needle falling on the sponge belt can be adhered and fixed on the sponge belt by the adhesive tape, thereby achieving the purpose of automatically collecting the falling machine needle.
[0025] Secondly, the fixing assembly is arranged. After the new sponge roll, the old sponge roll and the adhesive tape roll are sleeved on the rotating roller, the rotating rudder can be rotated to hold the rotating roller. The rotation of the rotating rudder drives the bidirectional screw rod to rotate, and the rotation of the bidirectional screw rod drives the two sliding discs to move to both sides at the same time, thereby driving the top rod to push the arc-shaped supporting plate, so that the arc-shaped supporting plate is expanded outwardly. Therefore, the new sponge roll, the old sponge roll or the adhesive tape roll can be effectively fixed under the action of the four arc-shaped supporting plates, thereby achieving the purpose of quickly fixing the new sponge roll, the old sponge roll and the adhesive tape roll, and facilitating the installation and disassembly thereof. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 The utility model provides a kind of three-dimensional structure schematic diagram of sewing machine needle intelligent management device.
[0027] Figure 2 The utility model provides a kind of bottom structure schematic diagram of sewing machine needle intelligent management device.
[0028] Figure 3 The utility model provides a kind of top structure schematic diagram of sewing machine needle intelligent management device.
[0029] Figure 4 The utility model provides a kind of rotating roller three-dimensional structure schematic diagram of sewing machine needle intelligent management device.
[0030] Figure 5 A rotating roller cross-section structure schematic view of a sewing machine needle intelligent management device is provided in the utility model.
[0031] DRAWINGS
[0032] 100, mounting frame;
[0033] 200, first mounting plate;
[0034] 300, second mounting plate;
[0035] 400, collecting assembly; 401, rotating roller; 402, new sponge roll; 403, old sponge roll; 404, adhesive tape roll; 405, first connecting roller; 406, second connecting roller; 407, third connecting roller; 408, driving motor; 409, connecting shaft; 4010, guide frame; 4011, compression roller; 4012, torsion spring; 4013, driving toothed disc; 4014, driven toothed disc; 4015, transmission wheel; 4016, rotating belt;
[0036] 500, needle falling plate;
[0037] 600, fixing assembly; 601, sliding disc; 602, bidirectional screw; 603, rotating rudder; 604, arc-shaped supporting plate; 605, sliding block; 606, jacking rod. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0039] In the description of the utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0040] Referring to Figures 1 to 5 A sewing machine needle intelligent management device comprises:
[0041] The lower surface and the upper surface of the mounting frame 100 are respectively fixedly provided with the first mounting plate 200 and the second mounting plate 300.
[0042] The collecting assembly 400 for collecting the old needle dropped by the sewing machine, the collecting assembly 400 comprises three rotating rollers 401 rotatably arranged on the surface of the first mounting plate 200 and the second mounting plate 300, and two rotating rollers 401 are rotatably arranged on the surface of the first mounting plate 200, the surface of the two rotating rollers 401 on the first mounting plate 200 is respectively provided with a new sponge roll 402 and an old sponge roll 403, and the surface of the rotating roller 401 on the second mounting plate 300 is provided with a tape roll 404, the collecting assembly 400 further comprises a first connecting roller 405, a second connecting roller 406 and a third connecting roller 407 rotatably arranged in sequence on the inner wall of the mounting frame 100 from left to right, the new sponge tape on the new sponge roll 402 passes through the upper surfaces of the first connecting roller 405, the second connecting roller 406 and the third connecting roller 407 in sequence and is bonded with the adhesive tape extended from the tape roll 404, and is then wound on the surface of the old sponge roll 403, and the collecting assembly 400 further comprises a driving motor 408 fixedly arranged on the back surface of the first mounting plate 200 for driving the two rotating rollers 401 corresponding to the old sponge roll 403 and the tape roll 404 to rotate.
[0043] With reference to Figure 1 In a preferred embodiment, the inner wall of the mounting frame 100 is fixedly provided with a needle falling plate 500, and the surface of the needle falling plate 500 is provided with a needle falling hole.
[0044] Specifically, the falling needle can be collected by arranging the needle falling plate 500.
[0045] With reference to Figure 3 In a preferred embodiment, the upper surface of the mounting frame 100 is fixedly provided with two symmetrical connecting plates, and a connecting shaft 409 is fixedly arranged in the middle of the two connecting plates, and a guide frame 4010 is fixedly arranged at both ends of the connecting shaft 409, and a pressing roller 4011 is rotatably arranged on the inner wall of the guide frame 4010.
[0046] Specifically, the adhesive tape extended from the tape roll 404 can be tightly bonded with the sponge tape by arranging the pressing roller 4011.
[0047] With reference to Figure 3 In a preferred embodiment, a torsional spring 4012 is sleeved on the surface of both ends of the connecting shaft 409, and the two ends of the torsional spring 4012 are fixedly connected with the surface of the connecting plate and the guide frame 4010, respectively.
[0048] Specifically, the pressing roller 4011 can be tightly pressed against the second connecting roller 406 by arranging the torsional spring 4012.
[0049] With reference to Figure 3In a preferred embodiment, the ends of the three rotating rollers 401 extend to the back of the first mounting plate 200 and the second mounting plate 300 respectively, the output end of the driving motor 408 is fixedly provided with a driving gear disc 4013, and the surface of the rotating roller 401 corresponding to the old sponge roll 403 is fixedly provided with a driven gear disc 4014 meshing with the driving gear disc 4013.
[0050] Specifically, by arranging the driving gear disc 4013 and the driven gear disc 4014, one rotating roller 401 can be driven to rotate at a reduced speed by the rotation of the driving motor 408.
[0051] Referring to Figure 3 In a preferred embodiment, the surface of the two rotating rollers 401 corresponding to the old sponge roll 403 and the adhesive tape roll 404 is fixedly provided with a transmission wheel 4015, and the surface of the two transmission wheels 4015 is sleeved with a rotating belt 4016.
[0052] Specifically, by arranging the transmission wheel 4015 and the rotating belt 4016, the rotating roller 401 corresponding to the old sponge roll 403 can drive the rotating roller 401 corresponding to the adhesive tape roll 404 to rotate.
[0053] In a preferred embodiment, the surface of the two rotating rollers 401 corresponding to the old sponge roll 403 and the adhesive tape roll 404 is fixedly provided with a transmission wheel 4015, and the surface of the two transmission wheels 4015 is sleeved with a rotating belt 4016.
[0054] Referring to Figure 4 and Figure 5 In a preferred embodiment, the surface of the three rotating rollers 401 is provided with a fixing assembly 600 for fixing the new sponge roll 402, the old sponge roll 403 and the adhesive tape roll 404 respectively, the fixing assembly 600 comprises a cylindrical cavity arranged in the rotating roller 401, two symmetrical sliding discs 601 slidingly arranged on the inner wall of the cylindrical cavity, a bidirectional screw 602 rotatably arranged on the inner wall of the cylindrical cavity and extending to the end of the rotating roller 401, a rotating rudder 603 fixedly arranged on the end of the bidirectional screw 602, and a threaded hole arranged on the surface of each sliding disc 601 and threadedly connected with the outer surface of the bidirectional screw 602.
[0055] Specifically, by setting the bidirectional screw 602, the two sliding discs 601 can be moved to both sides simultaneously by the rotation of the bidirectional screw 602.
[0056] With reference to Figure 4 And Figure 5 In a preferred embodiment, the outer surface of the rotating roller 401 is provided with four arc-shaped supporting plates 604 in a circumferential array, and the outer surface of the sliding disc 601 is fixedly provided with four sliding blocks 605 corresponding to the four arc-shaped supporting plates 604 in a circumferential array, and the inner wall of the cylindrical cavity is provided with four strip-shaped openings for the sliding of the four sliding blocks 605, the surface of the sliding block 605 is provided with a rotating groove, and the inner arc surface of the arc-shaped supporting plate 604 is symmetrically fixedly provided with two rotating frames, the inner wall of the rotating groove is rotatably provided with a top rod 606 through a first rotating shaft, and the other end of the top rod 606 is rotatably connected with the inner wall of the rotating frame through a second rotating shaft.
[0057] Specifically, by setting the top rod 606, the arc-shaped supporting plate 604 can be jolted by the top rod 606 through the movement of the sliding disc 601.
[0058] In the utility model, after the new sponge roll 402, the old sponge roll 403 and the adhesive tape roll 404 are sleeved on the rotating roller 401, the rotating rudder 603 can be rotated to hold the rotating roller 401, the rotation of the rotating rudder 603 drives the bidirectional screw 602 to rotate, the rotation of the bidirectional screw 602 drives the two sliding discs 601 to move to both sides simultaneously, thereby driving the top rod 606 to jolt the arc-shaped supporting plate 604, the arc-shaped supporting plate 604 is expanded outward, the new sponge roll 402, the old sponge roll 403 or the adhesive tape roll 404 can be effectively fixed under the action of the four arc-shaped supporting plates 604, and the purpose of quickly fixing the new sponge roll 402, the old sponge roll 403 and the adhesive tape roll 404 can be achieved, and the new sponge roll 402, the old sponge roll 403 and the adhesive tape roll 404 can be conveniently installed and dismounted.
[0059] Working principle: when the device manages and collects the damaged machine needle of the sewing machine, the damaged machine needle can fall on the needle falling plate 500 and fall on the sponge belt through the needle falling hole, at this time, the driving motor 408 is started, the rotation of the driving motor 408 drives the rotation of the driving gear plate 4013, the rotation of the driving gear plate 4013 drives the rotation of the driven gear plate 4014 and the old sponge roll 403, and at the same time, the rotation of the two transmission wheels 4015 and the synchronous belt 4016 drives the rotation of the adhesive tape roll 404, so that the old sponge roll 403 can wind the sponge belt, and the adhesive tape roll 404 can be unwound, so that the needle falling on the sponge belt can be fixed on the sponge belt by the adhesive tape, thereby realizing the purpose of automatically collecting the falling machine needle, and after the new sponge roll 402, the old sponge roll 403 and the adhesive tape roll 404 are sleeved on the rotating roller 401, the rotating rudder 603 can be rotated and the rotating roller 401 is held, the rotation of the rotating rudder 603 drives the rotation of the bidirectional screw 602, the rotation of the bidirectional screw 602 drives the two sliding discs 601 to move to both sides at the same time, thereby driving the top rod 606 to top the arc-shaped supporting plate 604, so that the arc-shaped supporting plate 604 is expanded outward, so that the new sponge roll 402, the old sponge roll 403 or the adhesive tape roll 404 can be effectively fixed under the action of the four arc-shaped supporting plates 604, thereby realizing the purpose of quickly fixing the new sponge roll 402, the old sponge roll 403 and the adhesive tape roll 404, and facilitating the installation and disassembly thereof.
[0060] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. The replacement can be the replacement of part of the structure, device, method step, or the complete technical solution. According to the technical solution and the utility model concept of the present application, equivalent replacement or change should be covered within the protection scope of the present application.
Claims
1. A sewing machine needle intelligent management device, characterized in that, The utility model relates to a needle collecting device for sewing machine, which comprises: a mounting frame (100) with a first mounting plate (200) and a second mounting plate (300) fixedly arranged on the lower surface and the upper surface of the mounting frame (100) respectively; a collecting assembly (400) for collecting the old needle dropped by the sewing machine, wherein three rotating rollers (401) are rotatably arranged on the surface of the first mounting plate (200) and the second mounting plate (300), two of the rotating rollers (401) are rotatably arranged on the surface of the first mounting plate (200), the surface of the two rotating rollers (401) on the first mounting plate (200) is respectively provided with a new sponge roll (402) and an old sponge roll (403), and the surface of the rotating roller (401) on the second mounting plate (300) is provided with an adhesive tape roll (404), the collecting assembly (400) further comprises a first connecting roller (405), a second connecting roller (406) and a third connecting roller (407) rotatably arranged on the inner wall of the mounting frame (100) from left to right in sequence, the new sponge tape on the new sponge roll (402) passes through the upper surface of the first connecting roller (405), the second connecting roller (406) and the third connecting roller (407) in sequence and is bonded with the adhesive tape extended from the adhesive tape roll (404) and then is wound on the surface of the old sponge roll (403), and the collecting assembly (400) further comprises a driving motor (408) fixedly arranged on the back surface of the first mounting plate (200) for driving the two rotating rollers (401) corresponding to the old sponge roll (403) and the adhesive tape roll (404) to rotate.
2. The intelligent sewing machine needle management device of claim 1, wherein, The inner wall of the mounting frame (100) is fixedly provided with a needle falling plate (500), and the surface of the needle falling plate (500) is provided with a needle falling hole.
3. The intelligent sewing machine needle management device of claim 1, wherein, The upper surface of the mounting frame (100) is fixedly provided with two symmetrical connecting plates, a connecting shaft (409) is fixedly arranged in the middle of the two connecting plates, guide frames (4010) are fixedly arranged at the two ends of the connecting shaft (409), and pressure rollers (4011) are rotatably arranged on the inner wall of the guide frames (4010).
4. The intelligent sewing machine needle management device of claim 3, wherein, Torsional springs (4012) are sleeved on the surfaces of the two ends of the connecting shaft (409), and the two ends of the torsional springs (4012) are fixedly connected with the surfaces of the connecting plates and the guide frames (4010) respectively.
5. The intelligent sewing machine needle management device of claim 1, wherein, The ends of the three rotating rollers (401) extend to the back surfaces of the first mounting plate (200) and the second mounting plate (300) respectively, a driving gear disc (4013) is fixedly arranged on the output end of the driving motor (408), and a driven gear disc (4014) is fixedly arranged on the surface of the rotating roller (401) corresponding to the old sponge roll (403) and meshes with the driving gear disc (4013).
6. The intelligent sewing machine needle management device of claim 5, wherein, Transmission wheels (4015) are fixedly arranged on the surfaces of the two rotating rollers (401) corresponding to the old sponge roll (403) and the adhesive tape roll (404), and a rotating belt (4016) is sleeved on the surfaces of the two transmission wheels (4015).
7. The intelligent sewing machine needle management device of claim 1, wherein, The surfaces of the three rotating rollers (401) are provided with fixing assemblies (600) for respectively fixing new sponge rolls (402), old sponge rolls (403) and adhesive tape rolls (404), the fixing assembly (600) comprises a cylindrical cavity opened in the rotating roller (401), and two symmetrical sliding discs (601) slidingly arranged on the inner wall of the cylindrical cavity, the inner wall of the cylindrical cavity is rotatably provided with a bidirectional screw rod (602) extending to the end of the rotating roller (401), the end of the bidirectional screw rod (602) is fixedly provided with a rotating rudder (603), and the surfaces of the two sliding discs (601) are both provided with threaded holes threadedly connected with the outer surface of the bidirectional screw rod (602).
8. The intelligent sewing machine needle management device of claim 7, wherein, The outer surface of the rotating roller (401) is circumferentially provided with four arc-shaped supporting plates (604), the outer surface of the sliding disc (601) is fixedly provided with four sliding blocks (605) corresponding to the four arc-shaped supporting plates (604), the inner wall of the cylindrical cavity is provided with four strip-shaped openings for the sliding blocks (605) to slide, the surface of the sliding block (605) is provided with a rotating groove, and the inner arc surface of the arc-shaped supporting plate (604) is symmetrically fixedly provided with two rotating frames, the inner wall of the rotating groove is rotatably provided with a jacking rod (606) through a first rotating shaft, and the other end of the jacking rod (606) is rotatably connected with the inner wall of the rotating frame through a second rotating shaft.