Anti-galloping toggle switch type waterproof controller front baffle structure

By inserting a plug into the groove with a snap-fit ​​and an L-shaped buckle to fix the wiring and sealing it with a potting groove, the problem of insufficient sealing of the front baffle structure of the anti-runaway toggle switch type waterproof controller is solved, thus improving the reliability and stability of the controller.

CN224068934UActive Publication Date: 2026-03-31XUZHOU YISHENG ELECTROMECHANICAL
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The existing anti-runaway toggle switch type waterproof controller has a front baffle structure that makes it easy for water to enter the cable plug interface, leading to short circuits or leakage, and insufficient sealing affects stability.

Method used

The system uses clips that engage with L-shaped buckles on both sides of the cable tray. Inserts a rod into the slot to secure the wiring and seal any gaps. Combined with a potting compound, the system enhances the seal and improves the controller's sealing performance and cable stability.

Benefits of technology

It effectively prevents moisture from entering the controller, improves the controller's sealing and cable stability, and enhances the reliability and service life of the anti-runaway toggle switch controller.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-galloping toggle switch type waterproof controller front baffle structure which comprises a shell, a front baffle is installed on the front surface of the shell, a rear baffle is installed on the rear surface of the shell, a wiring shell is embedded in the front surface of the front baffle, a plurality of linear grooves are formed in the wiring shell at equal intervals, and the linear grooves are connected with the shell. L-shaped buckles are fixedly connected to the two sides of the wiring shell, clamping buckles are detachably installed on the L-shaped buckles, inserting rods which are arranged at equal intervals are installed at the bottoms of the clamping buckles, and the inserting rods are inserted into the linear grooves. According to the utility model, the wiring shell embedded on the front baffle plate is provided with a plurality of linear grooves for lines to pass through, the buckles are matched with the L-shaped buckles on the two sides of the wiring shell, so that the insertion rods are inserted into the grooves to fix the lines and seal gaps, and the front baffle plate is provided with the assembly groove, the installation plugging block and the toggle switch, so that the sealing performance and reliability of the controller are improved.
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Description

Technical Field

[0001] This utility model relates to the field of controller technology, specifically to a front baffle structure for a waterproof controller with an anti-runaway toggle switch. Background Technology

[0002] Anti-runaway toggle switch type waterproof controllers are generally suitable for electric vehicle and motorcycle control systems in harsh environments. They have a built-in anti-runaway protection mechanism to effectively prevent the motor from starting unexpectedly and improve driving safety. The toggle switch is easy to operate and has a good tactile feel and durability. However, the front panel function selection of such controllers is usually achieved by using a cable-to-ground wire plug-in method. This structure still has the problem that the plug-in interface is prone to water ingress when exposed for a long time, which can lead to short circuits or leakage. In addition, if the interface is not sealed well, it will also affect the stability of the cable plug-in structure and cause it to loosen. Utility Model Content

[0003] This utility model aims to solve at least one of the technical problems existing in the prior art.

[0004] Therefore, one objective of this utility model is to propose a front baffle structure for a waterproof controller with an anti-flying toggle switch. This front baffle structure can utilize the latches and L-shaped buckles on both sides of the wiring housing to insert the plug rod into the slot to fix the wiring and seal the gap, thereby improving the controller's sealing performance and cable stability.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a front baffle structure for a waterproof controller with an anti-flying toggle switch, comprising a housing, a front baffle mounted on the front surface of the housing, a rear baffle mounted on the rear surface of the housing, a wiring shell embedded in the front surface of the front baffle, a plurality of equally spaced linear grooves on the wiring shell, L-shaped buckles fixedly connected to both sides of the wiring shell, clips detachably mounted on the L-shaped buckles, and equally spaced insert rods mounted at the bottom of the clips, the insert rods being inserted into the interior of the linear grooves.

[0006] Preferably, the front surface of the front baffle is provided with a mounting groove, a blocking block is installed inside the mounting groove, and a toggle switch is provided on the blocking block.

[0007] Preferably, a connecting plate is fixedly connected to the bottom of both the front baffle and the rear baffle.

[0008] Preferably, both the front baffle and the rear baffle are provided with glue-filling grooves.

[0009] Preferably, a reinforcing rib is fixedly connected to the top of the connecting plate.

[0010] Preferably, the buckle has L-shaped protrusions on both sides that match the shape of the L-shaped buckle.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: In this utility model, the wiring shell embedded in the front baffle is provided with multiple linear grooves for the wiring to pass through. The buckle cooperates with the L-shaped buckles on both sides of the wiring shell to insert the plug rod into the groove to fix the wiring and seal the gap. The front baffle is provided with an assembly groove to install the plug and toggle switch, thereby improving the sealing and reliability of the controller. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the front baffle structure of the anti-flying toggle switch type waterproof controller according to an embodiment of the present utility model;

[0013] Figure 2 This is an exploded view of the front baffle structure of the anti-flying toggle switch type waterproof controller according to an embodiment of the present utility model;

[0014] Figure 3 This is a schematic diagram of the wiring shell in the front baffle structure of the anti-flying toggle switch type waterproof controller according to an embodiment of the present utility model;

[0015] Figure 4 This is a schematic diagram of the rear baffle in the front baffle structure of the anti-flying toggle switch type waterproof controller according to an embodiment of the present utility model.

[0016] In the diagram: 1. Housing; 2. Front baffle; 3. Rear baffle; 4. Cable routing housing; 5. Clip; 6. Block; 7. Connecting plate; 8. Reinforcing rib; 9. L-shaped buckle; 10. Linear groove; 11. Insert rod; 12. Toggle switch; 13. Assembly groove; 14. Glue potting groove. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figures 1-2 An embodiment of this utility model provides a front baffle structure for a waterproof controller with an anti-runaway toggle switch, comprising: a housing 1, a front baffle 2, and a rear baffle 3.

[0019] Among them, such as Figures 1-3As shown, a front baffle 2 is installed on the front surface of the housing 1, and a rear baffle 3 is installed on the rear surface of the housing 1. A wiring shell 4 is embedded on the front surface of the front baffle 2. The wiring shell 4 is provided with multiple equally spaced linear slots 10. The front baffle 2, the rear baffle 3, and the housing 1 together form the controller housing structure. The wiring shell 4 is provided with multiple equally spaced linear slots 10 for the internal wiring of the controller to pass through.

[0020] In this embodiment, as Figure 2 and Figure 3 As shown, L-shaped buckles 9 are fixedly connected to both sides of the cable tray 4. Buckles 5 are detachably installed on the L-shaped buckles 9. Insert rods 11 are evenly arranged at the bottom of the buckles 5. The insert rods 11 are inserted into the inside of the linear groove 10. Through the cooperation between the buckles 5 and the L-shaped buckles 9, the insert rods 11 at the bottom of the buckles 5 are inserted into the linear groove 10, thereby fixing and limiting the line passing through the linear groove 10.

[0021] Furthermore, refer to Figure 1 and Figure 4 The bottom of both the front baffle 2 and the rear baffle 3 are fixedly connected to a connecting plate 7, and the top of the connecting plate 7 is fixedly connected to a reinforcing rib 8. The connecting plate 7 has a waist-shaped hole, which can be used with a fastener to install the controller inside the vehicle. The reinforcing rib 8 can increase the bending strength of the connecting plate 7.

[0022] like Figure 2 As shown, the front surface of the front baffle 2 is provided with an assembly groove 13, and a block 6 is installed inside the assembly groove 13. A toggle switch 12 is provided on the block 6. The block 6 installed in the assembly groove 13 can prevent water from directly contacting the circuit connected to the toggle switch 12.

[0023] To facilitate the interlocking of buckle 5 and L-shaped buckle 9, buckle 5 has L-shaped protrusions on both sides that match the shape of L-shaped buckle 9.

[0024] like Figure 2 As shown, both the front baffle 2 and the rear baffle 3 are provided with glue filling grooves 14. Glue is filled into the front baffle 2 and the rear baffle 3 through the glue filling grooves 14 to increase the sealing of the two baffles.

[0025] Based on the above technical solution, the working steps of this solution are summarized as follows: The front baffle 2 provided in this embodiment is fitted with a wiring shell 4, and the wiring shell 4 is provided with a plurality of equally spaced linear grooves 10 for the circuits inside the controller to pass through.

[0026] When the clip 5 on the cable housing 4 cooperates with the L-shaped clip 9, the insertion rod 11 at the bottom of the clip 5 can be inserted into the linear groove 10, thereby fixing and limiting the line passing through the linear groove 10. At the same time, the insertion rod 11 can fill and seal the excess space in the linear groove 10. The front baffle 2 is provided with an assembly groove 13, in which a blocking block 6 and a toggle switch 12 are installed to ensure the operation and sealing of the switch, thereby improving the reliability and service life of the anti-runaway toggle switch controller.

[0027] All parts not described in this utility model are the same as or can be implemented using existing technology. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of this utility model, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waterproof controller front baffle structure of a fly-off prevention toggle switch type, comprising a shell (1), characterized in that: a front baffle (2) is installed on the front surface of the shell (1), a rear baffle (3) is installed on the rear surface of the shell (1), a wire casing (4) is embedded on the front surface of the front baffle (2), a plurality of linear grooves (10) are arranged at equal intervals on the wire casing (4), L-shaped buckles (9) are fixedly connected on both sides of the wire casing (4), buckles (5) are detachably installed on the L-shaped buckles (9), plug rods (11) arranged at equal intervals are installed on the bottom of the buckles (5), and the plug rods (11) are inserted into the inside of the linear grooves (10).

2. A waterproof controller front bezel structure of a flyback preventing toggle switch type according to claim 1, characterized in that: A fitting groove (13) is arranged on the front surface of the front baffle (2), a plug block (6) is installed in the fitting groove (13), and a toggle switch (12) is arranged on the plug block (6).

3. A waterproof controller front bezel structure of a flyback preventing toggle switch type according to claim 1, characterized in that: The bottom of the front baffle (2) and the bottom of the rear baffle (3) are fixedly connected with a connecting plate (7).

4. A waterproof controller front bezel structure of a flyback preventing toggle switch type according to claim 1, characterized in that: Glue pouring grooves (14) are arranged on the front baffle (2) and the rear baffle (3).

5. A waterproof controller front bezel structure of a flyback preventing toggle switch type according to claim 3, characterized in that: A reinforcing rib (8) is fixedly connected to the top of the connecting plate (7).

6. A waterproof controller front bezel structure of a flyback preventing toggle switch type according to claim 1, characterized in that: L-shaped protrusions matching the shape of the L-shaped buckles (9) are arranged on both sides of the buckles (5).