Cleaning system

By designing an automated alkaline solution circulation cleaning system, the problems of clogging and scaling in Venturi dust collectors were solved, achieving efficient Venturi tube cleaning, avoiding manual intervention and production interruptions, and reducing the risk of environmental pollution.

CN224071542UActive Publication Date: 2026-04-03INNER MONGOLIA TONGWEI HIGH PURITY CRYSTAL SILICON CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Old Venturi dust collectors suffer from severe flue blockage and scaling due to design flaws or long-term operation. Traditional cleaning relies on manual drilling operations, which are time-consuming, labor-intensive, and affect production continuity.

Method used

Design a cleaning system that uses alkaline solution to clean Venturi tubes. The system achieves the circulation and cleaning of alkaline solution within the Venturi tubes through a combination of an air inlet pipe, a liquid inlet pipe, and a scrubbing tower. Combined with filtration and drying steps, the cleaning process is automated.

Benefits of technology

This technology enables online cleaning of venturi tubes, reducing lime consumption, improving cleaning efficiency, avoiding manual intervention, and minimizing the impact on production and environmental pollution risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a cleaning system and relates to the technical field of waste gas treatment. The gas inlet pipe is communicated with the side part of the venturi pipe, the liquid inlet pipe is communicated with the top of the venturi pipe, the leaching tower is communicated with a pipeline at the bottom of the venturi pipe, a first valve is arranged on the pipeline between the leaching tower and the venturi pipe, and a second valve and a third valve are respectively arranged on the liquid inlet pipe and the gas inlet pipe. The venturi tube is communicated with a circulating cleaning pipeline, and an alkali liquor box, a circulating pump and a filter are arranged on the circulating cleaning pipeline. According to the Venturi tube cleaning device, manual cleaning operation is not needed, and the Venturi tube cleaning efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of waste gas treatment technology, specifically to a cleaning system. Background Technology

[0002] A Venturi dust collector is a device that brings dust-laden gas into close contact with a liquid, using the inertial collision of water droplets and particles, as well as other effects, to capture particles or enlarge them.

[0003] Currently, some old Venturi dust collectors often suffer from problems such as flue blockage and severe scaling due to design flaws or long-term operation. Traditional cleaning relies on manual drilling operations, which require operators to enter confined spaces for cleaning, which is not only time-consuming and labor-intensive, but also affects the continuity of production. Utility Model Content

[0004] The purpose of this invention is to develop a cleaning system that eliminates the need for manual cleaning operations and improves the efficiency of cleaning venturi tubes.

[0005] This utility model is achieved through the following technical solution:

[0006] A cleaning system, comprising:

[0007] Venturi tube;

[0008] The intake pipe connects to the side of the venturi tube;

[0009] The inlet tube is connected to the top of the venturi tube;

[0010] The scrubbing tower is connected to the bottom piping of the venturi tube;

[0011] The first valve is provided on the pipeline between the scrubbing tower and the venturi tube, and the second valve and the third valve are provided on the liquid inlet pipe and the air inlet pipe, respectively.

[0012] The venturi tube is connected to a circulating cleaning pipeline, which is equipped with an alkali tank, a circulating pump, and a filter.

[0013] Optionally, the circulating cleaning pipeline includes an upper liquid pipe and a return liquid pipe connected to the alkali tank. The upper liquid pipe is connected to the lower part of the venturi tube, and the return liquid pipe is connected to the air inlet pipe.

[0014] Optionally, the return pipe is connected to the air inlet pipe between the third valve and the venturi tube.

[0015] Optionally, the filter is located on the return pipe, and a fifth valve is provided on the return pipe between the filter and the air inlet pipe.

[0016] Optionally, the circulating pump is located on the upper liquid pipe, and a fourth valve is provided on the upper liquid pipe between the circulating pump and the venturi tube.

[0017] Optionally, the circulating cleaning pipeline is provided with an exhaust pipeline, which is connected to the scrubbing tower.

[0018] Optionally, the exhaust pipeline includes a main exhaust pipe connected to the circulation pipeline, and the main exhaust pipe is connected to the pipeline between the first valve and the scrubbing tower.

[0019] Optionally, in the direction away from the intake pipe, the main exhaust pipe is sequentially provided with a sixth valve, a check valve, and a seventh valve.

[0020] Optionally, a secondary exhaust pipe is connected to the main exhaust pipe between the sixth valve and the check valve. The secondary exhaust pipe is connected to the top of the alkali tank, and an eighth valve is provided on the secondary exhaust pipe.

[0021] Optionally, a drying pipe is connected to the air inlet pipe between the third valve and the venturi tube, and a ninth valve is provided on the drying pipe.

[0022] The beneficial effects of this utility model are:

[0023] This invention uses alkaline solution for cleaning Venturi tubes. The alkaline solution is circulated and filtered during the cleaning process, which can reduce the amount of lime used and realize online cleaning of Venturi tubes without manual operation, greatly improving efficiency, avoiding or reducing the impact on production continuity, and eliminating the need for frequent loop opening, thus reducing the risk of personnel injury and environmental pollution caused by loop opening. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a structural diagram of the present utility model.

[0026] Reference numerals: 1. First valve; 2. Second valve; 3. Third valve; 4. Fourth valve; 5. Fifth valve; 6. Sixth valve; 7. Seventh valve; 8. Eighth valve; 9. Ninth valve; 10. Venturi tube; 11. Scrubber; 12. Alkali tank; 13. Filter; 14. Circulating pump; 15. Check valve; 16. Liquid inlet pipe; 17. Main exhaust pipe; 18. Secondary exhaust pipe; 19. Air inlet pipe; 20. Liquid return pipe; 21. Drying pipe; 22. Liquid inlet pipe. Detailed Implementation

[0027] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.

[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0029] In this invention, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0030] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0031] like Figure 1 As shown, this utility model discloses a cleaning system, including a Venturi tube 10. A scrubbing tower 11 is connected to the bottom throat of the Venturi tube 10. A first valve 1 is installed on the pipeline between the bottom throat of the Venturi tube 10 and the scrubbing tower 11. A liquid inlet pipe 22 is connected to the top of the Venturi tube 10, and a second valve 2 is installed on the liquid inlet pipe 22. An air inlet pipe 19 is connected to the side of the Venturi tube 10, and a third valve 3 is installed on the air inlet pipe 19. Waste gas enters the Venturi tube 10 through the air inlet pipe 19, and acid solution enters the Venturi tube 10 through the liquid inlet pipe 22. After mixing, the two solutions enter the scrubbing tower 11.

[0032] The Venturi tube 10 is connected to a circulating cleaning pipeline, which is equipped with an alkali tank 12, a circulating pump 14 and a filter 13. Under the operation of the circulating pump 14, the alkali solution continuously circulates between the alkali tank 12, the Venturi tube 10 and the filter 13 to clean the inside of the Venturi tube 10.

[0033] The circulating cleaning pipeline includes an upper liquid pipe 16 connecting the lower part of the alkali tank 12 and the lower part of the venturi tube 10. A circulating pump 14 and a fourth valve 4 are sequentially installed on the upper liquid pipe 16. A return liquid pipe 20 is connected to the air inlet pipe 19 between the third valve 3 and the venturi tube 10. The return liquid pipe 20 is connected to the alkali tank 12. A filter 13 is installed on the return liquid pipe 20. A fifth valve 5 is also installed on the return liquid pipe 20 between the filter 13 and the air inlet pipe 19.

[0034] The circulating cleaning pipeline is equipped with an exhaust pipeline, which includes a main exhaust pipe 17 connected to the air inlet pipe 19 between the third valve 3 and the venturi pipe 10. The other end of the main exhaust pipe 17 is connected to the pipeline between the first valve 1 and the scrubbing tower 11. In the direction away from the air inlet pipe 19, the main exhaust pipe 17 is sequentially equipped with a sixth valve 6, a check valve 15, and a seventh valve 7. The main exhaust pipe 17 between the sixth valve 6 and the check valve 15 is connected to a secondary exhaust pipe 18, which is connected to the top of the alkali tank 12. The secondary exhaust pipe 18 is equipped with an eighth valve 8.

[0035] The intake pipe 19 is also connected to a drying pipe 21, which is connected to the intake pipe 19 between the third valve 3 and the venturi pipe 10. The drying pipe 21 is equipped with a ninth valve 9 and is used to transport hot nitrogen.

[0036] When the Venturi tube 10 is working normally, all valves are closed except for the first valve 1, the second valve 2, and the third valve 3 which are open.

[0037] During the cleaning of the Venturi tube 10, all valves except the first valve 1, the second valve 2, the third valve 3, and the ninth valve 9 are open. The circulating pump 14 pumps the alkali solution in the alkali tank 12 to the Venturi tube 10 through the upper liquid pipe 16. The alkali solution flows upward in the Venturi tube 10 and enters the air inlet pipe 19. Then, it flows back through the return liquid pipe 20, is filtered by the filter 13, and flows back to the alkali tank 12. This achieves the circulation of alkali solution between the alkali tank 12, the Venturi tube 10, and the filter 13, cleaning the inside of the Venturi tube 10. During this process, the gas generated by the reaction of the alkali solution with the residual silicon powder in the pipeline, as well as the gas in the system, enter the scrubbing tower 11 through the auxiliary exhaust pipe 18 and the main exhaust pipe 17 and are discharged.

[0038] After cleaning the Venturi tube 10, except for the first valve 1 and the ninth valve 9 which are fully opened, all other valves are closed. Hot nitrogen gas enters the inlet pipe 19 and the Venturi tube 10 through the drying pipe 21 to dry the interior. After drying is completed, the Venturi tube 10 can continue to work.

[0039] This invention uses alkaline solution to clean the Venturi tube 10. During the cleaning process, the alkaline solution is circulated and filtered, which can reduce the amount of lime used and realize online cleaning of the Venturi tube 10 without manual operation, greatly improving efficiency, avoiding or reducing the impact on production continuity, eliminating the need for frequent loop opening, and reducing the risk of personnel injury and environmental pollution caused by loop opening.

[0040] The above embodiments are merely preferred embodiments of this utility model and are not intended to limit the technical solutions of this utility model. Any technical solution that can be implemented based on the above embodiments without creative effort should be considered to fall within the scope of protection of this utility model patent.

Claims

1. A cleaning system, characterized in that, include: Venturi tube; The intake pipe connects to the side of the venturi tube; The inlet tube is connected to the top of the venturi tube; The scrubbing tower is connected to the bottom piping of the venturi tube; The first valve is provided on the pipeline between the scrubbing tower and the venturi tube, and the second valve and the third valve are provided on the liquid inlet pipe and the air inlet pipe, respectively. The venturi tube is connected to a circulating cleaning pipeline, which is equipped with an alkali tank, a circulating pump, and a filter.

2. The cleaning system according to claim 1, characterized in that, The circulating cleaning pipeline includes an upper liquid pipe and a return liquid pipe connected to the alkali tank. The upper liquid pipe is connected to the lower part of the venturi tube, and the return liquid pipe is connected to the air inlet pipe.

3. The cleaning system according to claim 2, characterized in that, The return pipe is connected to the air inlet pipe between the third valve and the venturi tube.

4. The cleaning system according to claim 3, characterized in that, The filter is located on the return pipe, and a fifth valve is provided on the return pipe between the filter and the air inlet pipe.

5. The cleaning system according to claim 2, characterized in that, The circulating pump is located on the upper liquid pipe, and a fourth valve is provided on the upper liquid pipe between the circulating pump and the venturi tube.

6. The cleaning system according to any one of claims 1 to 5, characterized in that, The circulating cleaning pipeline is equipped with an exhaust pipe, which is connected to the scrubbing tower.

7. The cleaning system according to claim 6, characterized in that, The exhaust pipeline includes a main exhaust pipe connected to the circulation pipeline, and the main exhaust pipe is connected to the pipeline between the first valve and the scrubbing tower.

8. The cleaning system according to claim 7, characterized in that, In the direction away from the intake pipe, the main exhaust pipe is sequentially equipped with a sixth valve, a check valve, and a seventh valve.

9. The cleaning system according to claim 8, characterized in that, A secondary exhaust pipe is connected to the main exhaust pipe between the sixth valve and the check valve. The secondary exhaust pipe is connected to the top of the alkali tank, and an eighth valve is installed on the secondary exhaust pipe.

10. The cleaning system according to claim 6, characterized in that, A drying pipe is connected to the air inlet pipe between the third valve and the venturi tube, and a ninth valve is provided on the drying pipe.