Extruder for anti-blocking winding structure wall pipe
By designing a movable cleaning component on the extruder, a servo motor-driven transmission rod and a cleaning scraper are used to scrape off the raw material adhering to the inner wall of the feed hopper of the entangled structural wall tube, thus solving the problem of raw material waste and achieving an anti-clogging effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2026-04-03
AI Technical Summary
Existing extruders suffer from waste due to raw material adhering to the inner wall of the feed hopper when processing wound structured wall tubes.
An anti-clogging extruder for spiral wound wall tubes was designed, equipped with a movable cleaning component, including a servo motor-driven transmission rod and a cleaning scraper, for scraping off the raw material adhering to the inner wall of the feeding hopper, and preventing clogging through the cooperation of an agitator and a moving column.
It effectively scrapes away raw materials from the inner wall of the feeding hopper, improving the flowability of raw materials, preventing blockages, and reducing raw material waste.
Smart Images

Figure CN224074937U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of extruder technology, specifically to an extruder for anti-clogging spiral wound structure wall tubes. Background Technology
[0002] In the field of pipe manufacturing, spiral wound structured wall pipes, as a type of pipe product with high strength, corrosion resistance, light weight and easy installation, are widely used in urban water supply, drainage, farmland irrigation and various industrial fluid transportation systems. These pipes are usually made of thermoplastic materials such as polyethylene and polypropylene, and are mostly manufactured through specific extrusion processes.
[0003] For example, a production device for using stable polyethylene spiral wound structured wall pipes, as disclosed in announcement number CN208035432U, includes a shell and a material cylinder. The material cylinder is fixedly connected inside the shell, and a rotating shaft is rotatably connected inside the material cylinder. A stirring blade and a stirring paddle are fixedly connected to the outside of the rotating shaft, with the stirring paddle located below the stirring blade. A speed reducer is fixedly connected to the upper end of the material cylinder, and a motor is fixedly connected to the upper end of the speed reducer. The motor and the rotating shaft are connected via the speed reducer for transmission. A display screen is fixedly connected to one side of the shell, and an extruder is fixedly connected to the lower end of the shell. A cooling tank is fixedly connected to one side of the extruder, and a gripping device is fixedly connected to the upper end of the cooling tank. A traction device is fixedly connected to one side of the cooling tank. The above-mentioned prior art has the following technical problems:
[0004] In existing extruders, when processing wound structured wall tubes, the raw material is added into the feed hopper. However, it is not easy to scrape off the raw material adhering to the inner wall of the feed hopper after it is added. As a result, in subsequent processing, a lot of raw material is easily wasted due to the adhering material on the inner wall of the feed hopper.
[0005] Therefore, we propose an extruder for anti-clogging spiral wound structured wall pipes to solve the problems mentioned above. Utility Model Content
[0006] The purpose of this invention is to provide an anti-clogging extruder for spiral wound structured wall tubes, in order to solve the problem mentioned in the background art that existing extruders on the market, when processing spiral wound structured wall tubes, do not easily scrape off the material adhering to the inner wall of the feed hopper after the raw material is added into the feed hopper, resulting in waste due to the large amount of raw material adhering to the inner wall of the feed hopper during subsequent processing.
[0007] To achieve the above objectives, this utility model provides the following technical solution: an extruder for anti-clogging spiral wound structure wall pipe, comprising an extruder body and a feeding hopper installed on the extruder body, wherein a feeding port for feeding raw materials is installed on the side of the feeding hopper, and a movable cleaning component is installed in the middle of the feeding hopper, and the movable cleaning component is used to agitate the raw materials inside the feeding hopper and scrape off the raw materials adhering to the inner wall of the feeding hopper.
[0008] Preferably, the active cleaning component includes a servo motor, and a transmission rod is installed at the output end of the servo motor. A cleaning scraper is fixed on the transmission rod, and an agitator is connected to the middle of the transmission rod. A movable column is inserted into the middle of the transmission rod, and a limit rod is fixed at the lower end of the movable column. The limit rod is inserted into a snap-fit plate fixed inside the feeding hopper.
[0009] By adopting the above technical solution, the cleaning scraper can be driven to rotate synchronously by the transmission rod through the activation of the servo motor.
[0010] Preferably, the cleaning scraper is symmetrically arranged about the transverse central axis of the transmission rod, and the cleaning scraper and the inner wall of the feeding hopper are in close contact with each other.
[0011] By adopting the above technical solution, the raw materials adhering to the inner wall of the feeding hopper can be scraped off by the rotation of the cleaning scraper.
[0012] Preferably, the outer wall of the limiting rod at the lower end of the moving column and the inner wall of the middle part of the snap-fit plate are in contact with each other, and the limiting rod with a rectangular cross-section can move on the snap-fit plate. The moving column and the transmission rod are reciprocating threaded connections.
[0013] By adopting the above technical solution, and using a limiting rod with a rectangular cross-section, it is possible to prevent the moving column from rotating synchronously with the transmission rod.
[0014] Preferably, the movable cleaning component includes a cylinder, and a connecting column is fixed to the telescopic end of the cylinder. A cleaning frame is provided on the outside of the connecting column, and the upper middle part of the cleaning frame can rotate inside the feeding hopper. A power block fixed on the side of the connecting column is inserted into the movable groove on the inner side of the middle part of the cleaning frame. A positioning base plate is fixed on the connecting column, and an adjustment vertical plate is inserted into the inner side of the positioning base plate. The adjustment vertical plate is connected to the positioning base plate through an auxiliary spring. A pressure rod fixed inside the feeding hopper is provided on the lower side of the adjustment vertical plate.
[0015] By adopting the above technical solution, the auxiliary spring can be used to enable the adjustment plate to return to its original position after moving on the positioning base plate.
[0016] Preferably, the outer wall of the power block and the inner wall of the movable groove are in close contact with each other, and the movable groove is configured as a spiral structure.
[0017] By adopting the above technical solution, the cleaning frame can be rotated by the movement of the power block inside the movable slot.
[0018] Preferably, the lower end of the regulating vertical plate near the pressure rod is set as an inclined surface, and the upper end of the pressure rod is set as a spherical structure.
[0019] By adopting the above technical solution, when the control plate and the positioning base plate move down synchronously, the pressure rod can squeeze the control plate with its spherical end.
[0020] Compared with the prior art, the beneficial effects of this utility model are: the anti-clogging type spiral wound structure wall extruder, through the movement of the stirring structure inside the feed hopper, can turn over the raw material inside the feed hopper, improve the flowability of the raw material inside the feed hopper, and prevent blockage. At the same time, a scraper is set to scrape off the raw material adhering to the inner wall of the hopper when rotating.
[0021] 1. Equipped with a cleaning scraper, which can be rotated synchronously by the rotation of the transmission rod, thereby scraping off the raw materials adhering to the inner wall of the feeding hopper;
[0022] 2. An agitator is provided. As the transmission rod rotates, the agitator agitates the raw material inside the hopper. At the same time, the rotation of the transmission rod allows the reciprocating threaded movable column to move up and down. The up and down movement of the movable column and the rotation of the agitator prevent the raw material inside the hopper from becoming blocked. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the structure of the first embodiment of the movable cleaning component of this utility model;
[0024] Figure 2 This is a schematic diagram of the structure of the second embodiment of the movable cleaning component of this utility model;
[0025] Figure 3 This is a schematic diagram of the transmission rod and cleaning scraper structure of this utility model;
[0026] Figure 4 This is a schematic diagram of the transmission rod and moving column structure of this utility model;
[0027] Figure 5 This is a schematic diagram of the connecting column and cleaning frame structure of this utility model;
[0028] Figure 6 This is a schematic diagram of the positioning base plate and pressure rod structure of this utility model;
[0029] Figure 7 This utility model Figure 6 Enlarged structural diagram at point A in the middle;
[0030] Figure 8 This is a schematic diagram of the regulating vertical plate and auxiliary spring structure of this utility model.
[0031] In the diagram: 1. Extruder body; 2. Feed hopper; 3. Feed port; 4. Movable cleaning component; 401. Servo motor; 402. Transmission rod; 403. Cleaning scraper; 404. Agitator frame; 405. Moving column; 406. Limiting rod; 407. Snap-fit plate; 411. Cylinder; 412. Connecting column; 413. Cleaning frame; 414. Power block; 415. Movable groove; 416. Positioning base plate; 417. Adjustment vertical plate; 418. Auxiliary spring; 419. Pressure rod. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] Example 1:
[0034] Please see Figures 1-8 Existing extruders, when processing wound structured wall tubes, add raw materials into a feed hopper. However, it's difficult to scrape off the raw materials adhering to the inner wall of the feed hopper after the materials are added, leading to waste during subsequent processing due to excessive material buildup. To address this problem, this embodiment discloses the following technical content: an anti-clogging extruder for wound structured wall tubes, including an extruder body 1 and a feed hopper 2 mounted on the extruder body 1. The feed hopper 2 has a material feeding port 3 installed on its side, and a movable cleaning component 4 installed in the middle of the feed hopper 2 for cleaning the feed material. The moving cleaning component 4 includes a servo motor 401 for stirring the raw materials inside the hopper 2 and scraping off the raw materials adhering to the inner wall of the feeding hopper 2. The output end of the servo motor 401 is equipped with a transmission rod 402. A cleaning scraper 403 is fixed on the transmission rod 402. An agitator 404 is connected to the middle of the transmission rod 402. A moving column 405 is inserted into the middle of the transmission rod 402. A limit rod 406 is fixed at the lower end of the moving column 405. The limit rod 406 is inserted into a snap-fit plate 407 fixed inside the feeding hopper 2. The cleaning scraper 403 is symmetrically arranged about the transverse central axis of the transmission rod 402. The cleaning scraper 403 and the inner wall of the feeding hopper 2 are in close contact with each other.
[0035] When it is necessary to extrude the spiral wound structure wall tube, the raw material is added into the inside of the feeding hopper 2 through the feeding port 3. The added raw material enters the inside of the extruder body 1, thereby carrying out normal extrusion production. The extruder body 1 is existing equipment, and the specific extrusion method is also the same as the existing technology.
[0036] After the raw materials are added into the hopper 2, the servo motor 401 is turned on. The servo motor 401 causes the transmission rod 402 to rotate. The rotation of the transmission rod 402 causes the cleaning scraper 403 to rotate synchronously. The rotation of the cleaning scraper 403 can scrape off the raw materials adhering to the inner wall of the hopper 2. At the same time, the rotation of the transmission rod 402 can drive the agitator 404 to rotate. The rotation of the agitator 404 can agitate the raw materials inside the hopper 2, improve the flowability of the raw materials inside the hopper 2, and prevent blockage.
[0037] The outer wall of the limiting rod 406 at the lower end of the moving column 405 and the inner wall of the middle part of the snap plate 407 are in contact with each other, and the limiting rod 406 with a rectangular cross-section can move on the snap plate 407. The moving column 405 and the transmission rod 402 are reciprocating threaded connections.
[0038] To further improve the agitation effect of the raw materials inside the feeding hopper 2, since the moving column 405 and the transmission rod 402 are connected by a reciprocating thread, the reciprocating thread can be referred to as the thread on the surface of the reciprocating screw. At the same time, the limiting rod 406 at the bottom of the moving column 405 can only move on the snap plate 407. When the transmission rod 402 rotates, the threaded moving column 405 can move up and down reciprocally. The up and down reciprocating movement of the moving column 405 can further improve the agitation effect of the raw materials inside the feeding hopper 2.
[0039] Example 2:
[0040] The technical content disclosed in this embodiment differs from that in Embodiment 1 above in that: the movable cleaning component 4 includes a cylinder 411, and a connecting column 412 is fixed to the telescopic end of the cylinder 411. A cleaning frame 413 is provided on the outside of the connecting column 412, and the upper middle part of the cleaning frame 413 can rotate inside the feeding hopper 2. A power block 414 fixed on the side of the connecting column 412 is inserted into the movable groove 415 on the inner side of the middle part of the cleaning frame 413. A positioning base plate 416 is fixed on the connecting column 412, and an adjustment vertical plate 417 is inserted into the inner side of the positioning base plate 416. The adjustment vertical plate 417 is connected to the positioning base plate 416 through an auxiliary spring 418. A pressure rod 419 fixed inside the feeding hopper 2 is provided on the lower side of the adjustment vertical plate 417. The outer wall of the power block 414 and the inner wall of the movable groove 415 are in contact with each other, and the movable groove 415 is set as a spiral structure.
[0041] In this embodiment, when the raw materials are turned over, the connecting column 412 is controlled by the cylinder 411 to move up and down reciprocally. The up and down reciprocating movement of the connecting column 412 can drive the positioning plate 416 to move synchronously. The reciprocating movement of the positioning plate 416 can turn over the raw materials inside the feeding hopper 2. At the same time, after the connecting column 412 moves downward, the power block 414 on the side can move in the spiral movable groove 415. This allows the cleaning frame 413 with the spiral movable groove 415 to rotate. The rotation of the cleaning frame 413 can also scrape off the raw materials attached to the inner wall of the feeding hopper 2.
[0042] The lower end of the regulating vertical plate 417 is set as an inclined surface on the side near the pressure rod 419, and the upper end of the pressure rod 419 is set as a spherical structure.
[0043] In this embodiment, the regulating vertical plate 417 is mounted on the positioning base plate 416. The reciprocating movement of the positioning base plate 416 can drive the regulating vertical plate 417 to move synchronously. After the regulating vertical plate 417 moves downward, its inclined surface can be squeezed by the spherical end of the pressure rod 419. At this time, the regulating vertical plate 417 moves on the positioning base plate 416. When the positioning base plate 416 moves upward, the regulating vertical plate 417 also moves upward. At this time, the regulating vertical plate 417 is reset under the action of the auxiliary spring 418. The reciprocating movement of the regulating vertical plate 417 can improve the turning effect of the raw materials and further improve the anti-blocking treatment effect of the raw materials.
[0044] The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0045] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An extruder for anti-clogging spiral wound pipe, comprising an extruder body (1) and a feeding hopper (2) mounted on the extruder body (1), wherein a feeding port (3) for feeding raw materials is installed on the side of the feeding hopper (2), characterized in that: The feeding hopper (2) is equipped with a movable cleaning component (4) in the middle, and the movable cleaning component (4) is used to stir the raw materials inside the feeding hopper (2) and scrape off the raw materials attached to the inner wall of the feeding hopper (2).
2. The extruder for anti-clogging spiral wound wall pipe according to claim 1, characterized in that: The active cleaning component (4) includes a servo motor (401), and a transmission rod (402) is installed at the output end of the servo motor (401). A cleaning scraper (403) is fixed on the transmission rod (402), and an agitator (404) is connected to the middle of the transmission rod (402). A moving column (405) is inserted into the middle of the transmission rod (402). A limit rod (406) is fixed at the lower end of the moving column (405), and the limit rod (406) is inserted into a snap-fit plate (407) fixed inside the feeding hopper (2).
3. The extruder for anti-clogging spiral wound wall pipe according to claim 2, characterized in that: The cleaning scraper (403) is symmetrically arranged about the transverse central axis of the transmission rod (402), and the inner wall of the cleaning scraper (403) and the feeding hopper (2) are in close contact with each other.
4. An extruder for anti-clogging spiral wound wall pipes according to claim 2, characterized in that: The outer wall of the limiting rod (406) at the lower end of the movable column (405) and the inner wall of the middle part of the snap plate (407) are in contact with each other, and the limiting rod (406) with a rectangular cross-section can move on the snap plate (407). The movable column (405) and the transmission rod (402) are reciprocating threaded connections.
5. An extruder for anti-clogging spiral wound wall pipes according to claim 1, characterized in that: The movable cleaning component (4) includes a cylinder (411), and a connecting column (412) is fixed to the telescopic end of the cylinder (411). A cleaning frame (413) is provided on the outside of the connecting column (412), and the upper middle part of the cleaning frame (413) can rotate inside the feeding hopper (2). A power block (414) fixed on the side of the connecting column (412) is inserted into the movable groove (415) on the inner side of the middle part of the cleaning frame (413). A positioning base plate (416) is fixed on the connecting column (412), and an adjustment vertical plate (417) is inserted into the inner side of the positioning base plate (416). The adjustment vertical plate (417) is connected to the positioning base plate (416) through an auxiliary spring (418). A pressure rod (419) fixed inside the feeding hopper (2) is provided on the lower side of the adjustment vertical plate (417).
6. An extruder for anti-clogging spiral wound wall pipes according to claim 5, characterized in that: The outer wall of the power block (414) and the inner wall of the movable groove (415) are in contact with each other, and the movable groove (415) is configured as a spiral structure.
7. An extruder for anti-clogging spiral wound structured wall pipe according to claim 5, characterized in that: The lower end of the regulating vertical plate (417) near the pressure rod (419) is set as an inclined surface, and the upper end of the pressure rod (419) is set as a spherical structure.
Citation Information
Patent Citations
Use stable effective apparatus for producing of polyethylene winding arrangement wall
CN208035432U