Sludge discharging device
By designing a motor-driven sludge scraper device, the problems of complex structure and dead corners affecting sludge discharge efficiency in existing sewage treatment devices have been solved, achieving simplified structure and efficient sludge discharge.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2026-04-07
AI Technical Summary
Existing sludge removal devices for wastewater treatment have complex structures and dead zones, which affect sludge removal efficiency.
A device including a sludge discharge assembly was designed. The motor drives a movable plate to move a scraper plate on the outside of the toothed plate. The scraper plate pushes the sludge at the bottom of the inner side of the sewage tank into the sludge discharge mechanism and then transports it out through an auger. When the motor reverses, the scraper plate moves in the opposite direction, realizing bidirectional discharge of sludge.
The simplified device structure and improved sludge discharge efficiency make sludge discharge more convenient and increase operational efficiency.
Smart Images

Figure CN224086102U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sludge removal technology, specifically a sludge removal device. Background Technology
[0002] Wastewater treatment is the process of purifying wastewater to meet the water quality requirements for discharge into a water body or for reuse. Wastewater treatment is widely used in various fields such as construction, agriculture, transportation, energy, petrochemicals, environmental protection, urban landscaping, medical care, and catering, and is increasingly becoming a part of the daily lives of ordinary people.
[0003] According to the specification of the Chinese utility model publication number "CN219922160U", "a sludge discharge device for sewage treatment includes a sewage tank, a lifting shell fixed to the inner wall of one side of the sewage tank, an auger rotatably connected inside the lifting shell, a motor with an output shaft fixed to the upper end of the lifting shell and fixed to the upper end of the auger via a bracket, a sludge discharge pipe connected to the inner side of the lifting shell fixed to the upper end of one side of the sewage tank, a transmission component installed on the lifting shell, a bidirectional screw rotatably connected between the inner wall of the sewage tank and the lifting shell, the axis of the bidirectional screw being perpendicular to the axis of the auger, a sludge removal plate threadedly connected to the bidirectional screw being installed on the bidirectional screw, the lower end of the sludge removal plate slidingly fitting against the bottom wall of the sewage tank, the lower end of the lifting shell being set as an opening, the lower end of the auger passing through the opening at the lower end of the lifting shell and rotatably connected to the bottom wall of the sewage tank."
[0004] According to the aforementioned patent, existing sewage treatment sludge removal devices can effectively remove sludge from inside sewage tanks, but the sludge removal effect is poor. However, the device has a relatively complex structure and dead zones that affect the efficiency of sludge removal. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To address the shortcomings of existing technologies, this utility model provides a sludge discharge device that facilitates sludge discharge from sewage, solving the problem that existing sewage sludge discharge devices have complex structures and dead zones that affect the efficiency of sludge discharge.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this utility model provides the following technical solution: a sludge discharge device, comprising a sludge discharge assembly; the sludge discharge assembly comprising: a sewage tank with sludge discharge mechanisms symmetrically arranged at its bottom; a toothed plate disposed at the top of the sewage tank; a movable plate disposed on the outer side of the toothed plate; a through groove opened on the movable plate; a mounting groove opened on the inner side of the movable plate; a motor disposed on the inner side of the mounting groove; a gear disposed on the output shaft of the motor; fixed plates symmetrically arranged on the movable plate; a movable rod disposed at the top of the fixed plate and passing through the fixed plate; a stop block disposed on the outer side of the movable rod; a spring sleeved on the outer side of the movable rod; and a sludge scraper disposed at the bottom of the movable rod.
[0009] In some embodiments, the toothed plate is provided with an auxiliary component, the auxiliary component including: rods symmetrically disposed on the top of the toothed plate.
[0010] In some embodiments, the rod is a screw.
[0011] In some embodiments, the auxiliary component further includes: through holes symmetrically formed on the scraper plate.
[0012] In some embodiments, the auxiliary component further includes pulleys symmetrically arranged inside the through groove.
[0013] In some embodiments, the auxiliary component further includes: a slot formed at the bottom of the movable plate; and an insert plate disposed at the top of the scraper.
[0014] In some embodiments, the movable rod is bolted to the scraper blade.
[0015] In some embodiments, the auxiliary component further includes grooves symmetrically formed on the top of the scraper.
[0016] (III) Beneficial Effects
[0017] Compared with the prior art, the present invention provides a sludge removal device, which has the following beneficial effects:
[0018] This sludge removal device works by starting a motor to move a movable plate on the outside of a toothed plate, which in turn moves a scraper to push the sludge from the bottom of the sewage tank into the sludge removal mechanisms on both sides. The sludge is then transported out through an auger inside the sludge removal mechanism. The motor then reverses, causing the scraper to move in the opposite direction and push the sludge into the sludge removal mechanism on the other side. This device has a simple structure, and the back-and-forth movement of the scraper facilitates the removal of sludge from the bottom of the sewage tank, making it more convenient to use and increasing operational efficiency. Attached Figure Description
[0019] Fig. 1 This is a schematic diagram of the structure of this utility model;
[0020] Fig. 2 This is a schematic diagram of the internal structure of the side of this utility model;
[0021] Fig. 3 This is a schematic diagram of the internal structure of the movable plate of this utility model.
[0022] In the picture:
[0023] 1. Sludge discharge assembly; 11. Wastewater tank; 12. Sludge discharge mechanism; 13. Toothed plate; 14. Movable plate; 141. Through groove; 15. Mounting groove; 151. Motor; 152. Gear; 16. Fixed plate; 17. Movable rod; 171. Stop block; 18. Spring; 19. Sludge scraper;
[0024] 2. Auxiliary components; 21. Rod body; 22. Through hole; 23. Pulley; 24. Slot; 25. Insert plate; 26. Groove. Detailed Implementation
[0025] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0026] It should be noted that all directional indications in the embodiments of this application are only used to explain the relative positional relationship and movement of each component in a specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0027] In this application, unless otherwise expressly specified and limited, the terms "connection," "fixed," etc., should be interpreted broadly. For example, "fixed" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0028] Wastewater treatment is the process of purifying wastewater to meet the water quality requirements for discharge into a water body or for reuse. Wastewater treatment is widely used in various fields such as construction, agriculture, transportation, energy, petrochemicals, environmental protection, urban landscaping, medical care, and catering, and is increasingly becoming a part of the daily lives of ordinary people.
[0029] In related technologies, sewage treatment sludge removal devices can effectively remove sludge from inside sewage tanks, but the sludge removal effect is poor, the structure is relatively complex, and dead corners exist, affecting the efficiency of sludge removal.
[0030] To address some of the problems in the related technologies, this application provides a sludge removal device. When sludge needs to be removed from the inside of the sewage tank 11, simply start the motor 151 to move the movable plate 14 outside the toothed plate 13, thereby moving the scraper 19 to push the sludge at the bottom of the inside of the sewage tank 11 into the sludge removal mechanisms 12 on both sides. The sludge is then transported out through the auger inside the sludge removal mechanism 12. Then, the motor 151 is reversed, which drives the scraper 19 to move in the opposite direction, pushing the sludge into the sludge removal mechanism 12 on the other side. This device has a simple structure, and the back-and-forth movement of the scraper 19 facilitates the removal of sludge from the bottom of the inside of the sewage tank 11, making it more convenient to use and increasing operational efficiency.
[0031] This application is described below with reference to the accompanying drawings and specific embodiments:
[0032] Combination Figs. 1-3 This application provides a sludge discharge device, including a sludge discharge assembly 1. The sludge discharge assembly 1 includes: a sewage tank 11 with a sludge discharge mechanism 12 symmetrically arranged at its bottom; a toothed plate 13 disposed at the top of the sewage tank 11; a movable plate 14 disposed on the outer side of the toothed plate 13; a through groove 141 opened on the movable plate 14; a mounting groove 15 opened on the inner side of the movable plate 14; a motor 151 disposed on the inner side of the mounting groove 15; a gear 152 disposed on the output shaft of the motor 151; a fixed plate 16 symmetrically arranged on the movable plate 14; a movable rod 17 disposed at the top of the fixed plate 16 and passing through the fixed plate 16; a stop block 171 disposed on the outer side of the movable rod 17; a spring 18 sleeved on the outer side of the movable rod 17; and a sludge scraper 19 disposed at the bottom of the movable rod 17.
[0033] When it is necessary to discharge the sludge from the bottom inner side of the sewage tank 11, the motor 151 is first started by connecting an external power source to drive the gear 152 to rotate. Since the gear 152 meshes with the toothed plate 13, the movable plate 14 can be moved outside the toothed plate 13. Since fixed plates 16 are symmetrically arranged on both sides of the movable plate 14, and the movable rod 17 passes through the fixed plates 16 and is connected to the scraper 19, the movement of the movable plate 14 can drive the scraper 19 to move. Since the bottom inner side of the sewage tank 11 is inclined, the scraper can be scraped by pressing down with the spring 18. The mud plate 19 presses against the inner bottom of the sewage tank 11, pushing the sludge at the inner bottom of the sewage tank 11 into the sludge discharge mechanism 12 on both sides. The sludge is then transported out through the auger inside the sludge discharge mechanism 12. This sludge discharge mechanism is common knowledge and will not be described in detail here. Then, the motor 151 reverses, which drives the mud scraper 19 to move in the opposite direction, pushing the sludge into the sludge discharge mechanism 12 on the other side. This device has a simple structure, and the back-and-forth movement of the mud scraper 19 facilitates the discharge of sludge from the inner bottom of the sewage tank 11, making it more convenient to use and increasing work efficiency.
[0034] In some embodiments, an auxiliary component 2 is provided on the toothed plate 13, the auxiliary component 2 including: a rod 21 symmetrically disposed on the top of the toothed plate 13.
[0035] A rod 21 is symmetrically arranged on the top of the toothed plate 13. This rod 21 can limit the movement of the movable plate 14 and prevent the scraper 19 from colliding with the inside of the sewage tank 11 due to operational errors, which would cause damage to the scraper 19.
[0036] In some embodiments, the rod 21 is a screw.
[0037] The rod 21 is configured as a screw and threadedly connected to the toothed plate 13. This allows the rod 21 to be disassembled by screwing and replaced later.
[0038] In some embodiments, the auxiliary component 2 further includes through holes 22 symmetrically formed on the scraper blade 19.
[0039] Multiple sets of through holes 22 are opened on one side of the scraper blade 19. This allows water to pass through the through holes 22 when pushing the sludge, reducing the pressure on the scraper blade 19 and increasing its service life.
[0040] In some embodiments, the auxiliary component 2 further includes pulleys 23 symmetrically arranged inside the through groove 141.
[0041] Pulleys 23 are symmetrically arranged on the inner side of the through groove 141. This allows the pulleys 23 to rotate when the movable plate 14 moves, thereby reducing the friction between the toothed plate 13 and the movable plate 14 and making the movement of the movable plate 14 more stable.
[0042] In some embodiments, the auxiliary component 2 further includes: a slot 24 formed at the bottom of the movable plate 14; and an insert plate 25 disposed at the top of the scraper 19.
[0043] A slot 24 is made at the bottom of the movable plate 14, and an insert plate 25 is set at the top of the scraper 19 and inserted into the inside of the slot 24. This can increase the structural strength of the scraper 19 and increase the service life of the device.
[0044] In some embodiments, the movable rod 17 is connected to the scraper blade 19 by bolts.
[0045] The movable rod 17 and the scraper blade 19 are bolted together, so that the movable rod 17 can be removed and the restriction on the scraper blade 19 can be released, which facilitates the subsequent maintenance or replacement of the parts.
[0046] In some embodiments, the auxiliary component 2 further includes grooves 26 symmetrically formed on the top of the scraper 19.
[0047] Symmetrical grooves 26 are made on the top of the scraper blade 19 so that when the movable rod 17 is installed later, it can be inserted into the inside of the groove 26, which can limit the movable rod 17 so that it can be fixed with bolts later.
[0048] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," and "some examples" indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. In addition, those skilled in the art can combine and integrate the different embodiments or examples described in this specification.
[0049] Furthermore, the technical solutions of the various embodiments can be combined with each other, but only if they are based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed in this application.
[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sludge removal device, characterized in that: Includes a sludge discharge assembly (1); the sludge discharge assembly (1) includes: The sewage tank (11) has sludge discharge mechanisms (12) symmetrically arranged at its bottom; A toothed plate (13) is disposed on the top of the sewage tank (11); A movable plate (14) is disposed on the outside of the toothed plate (13); A through groove (141) is formed on the movable plate (14); The mounting slot (15) is provided on the inner side of the movable plate (14); The motor (151) is located inside the mounting slot (15); Gear (152) is disposed on the output shaft of the motor (151); A fixed plate (16) is symmetrically arranged on the movable plate (14); A movable rod (17) is disposed on the top of the fixed plate (16) and passes through the fixed plate (16); A stop (171) is provided on the outside of the movable rod (17); A spring (18) is sleeved on the outside of the movable rod (17); A scraper (19) is located at the bottom of the movable rod (17).
2. The sludge removal device according to claim 1, characterized in that: An auxiliary component (2) is provided on the toothed plate (13), the auxiliary component (2) including: The rod (21) is symmetrically arranged on the top of the toothed plate (13).
3. The sludge removal device according to claim 2, characterized in that: The rod (21) is a screw.
4. A sludge removal device according to claim 3, characterized in that: The auxiliary component (2) also includes; Through holes (22) are symmetrically opened on the scraper (19).
5. A sludge discharge device according to claim 4, characterized in that: The auxiliary component (2) also includes; The pulleys (23) are symmetrically arranged inside the through groove (141).
6. A sludge removal device according to claim 5, characterized in that: The auxiliary component (2) also includes; A slot (24) is provided at the bottom of the movable plate (14); An insert plate (25) is disposed on top of the scraper plate (19).
7. A sludge discharge device according to claim 5, characterized in that: The movable rod (17) is connected to the scraper (19) by bolts.
8. A sludge discharge device according to claim 7, characterized in that: The auxiliary component (2) also includes; Grooves (26) are symmetrically formed on the top of the scraper (19).
Citation Information
Patent Citations
Sludge discharge device for sewage treatment
CN219922160U