Cyclone separation device with high-speed dispersion function
By using a high-density metal separation barrel and spiral wall structure in the cyclone separator, combined with a motor-driven rotating shaft and fixed plate, the problems of insufficient wind speed and blockage are solved, achieving efficient separation and stable operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-04-07
AI Technical Summary
The existing cyclone separators have insufficient airflow speed, making it difficult to separate fine particles. Furthermore, the separated particles adhere to and accumulate at the dust removal device, which may cause blockages and affect the normal operation and service life of the device.
The separation tank is made of high-density wear-resistant metal and has an internal spiral wall to guide the airflow rotation and reduce the collision between particles and the inner wall. Combined with the motor-driven rotating shaft and fixed plate structure, it prevents particles from accumulating and clogging. The fan and conical tube are used to increase the gas velocity, ensuring separation efficiency and device stability.
It improves separation efficiency, reduces particle collisions with the inner wall, prevents clogging, extends the service life of the device, and maintains a high-efficiency separation effect.
Smart Images

Figure CN224086282U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model discloses cyclone separation field, especially relate to a cyclone separation device with high speed dispersion function. BACKGROUND
[0002] Cyclone separation device is a kind of equipment using centrifugal force generated by rotating airflow to separate suspended particles from airflow, however, the existing cyclone separation device still has some deficiencies when using, first, the existing cyclone separation device is not fast enough, often lead to some small particulate matter centrifugal force is not enough, difficult to separate, affect the work efficiency, second, if the separated particles of the existing separation device have viscosity or humidity is larger, possibly adheres, accumulates at dust exhaust device, lead to dust exhaust not smooth even block, affect the normal operation of device, service life is shortened, therefore, we propose a cyclone separation device with high speed dispersion function. CONTENT OF UTILITY MODEL
[0003] The utility model discloses a cyclone separation device with high speed dispersion function can effectively solve the problems in the background art.
[0004] To achieve the above object, the technical scheme adopted by the utility model is:
[0005] A cyclone separation device with high speed dispersion function, including separation device, the separation device bottom is fixedly connected with dust exhaust device, the dust exhaust device bottom is fixedly connected with dust collecting box, the separation device top is fixedly connected with exhaust device, the separation device side is fixedly connected with two air inlet devices.
[0006] Preferably, the separation device includes a separation barrel, the separation barrel bottom is fixedly connected with a hopper, the separation barrel side is provided with a spiral wall, the exhaust device includes a top cover, and the top cover top center is fixedly connected with an air outlet pipe.
[0007] By adopting the above technical scheme: the separation device is the main place of the device, made of high-density wear-resistant metal, the separation process is carried out in the separation barrel, when the airflow to be separated enters the separation barrel from the air inlet device, because the separation barrel side wall is provided with a spiral wall, so the airflow rotates along the direction of the spiral wall, the spiral wall plays the role of flow guide, and the spiral wall can also reduce the speed of collision between the particulate matter and the inner wall when rotating, improve the service life of the device.
[0008] Preferably, the dust exhaust device includes a dust exhaust pipe, the dust exhaust pipe top is fixedly connected with a fixed block, the dust exhaust pipe bottom is fixedly connected with a hollow pipe, the dust exhaust pipe right side is equipped with a motor, the motor output end is fixedly connected with a rotating shaft, and the rotating shaft is rotatably connected in the center of the dust exhaust pipe, and the rotating shaft outer surface is fixedly connected with six fixed plates.
[0009] By adopting the above technical solution, the dust removal device can effectively prevent dust and particles from accumulating and clogging. A motor is installed on the right side of the dust removal pipe, and a rotating shaft is fixedly connected to the output end of the motor. A fixed plate is installed on the rotating shaft. The fixed plate is rotated by the rotation of the motor. When the particles fall down, they will fall between the two fixed plates on the rotating shaft. When the rotating shaft rotates to the bottom, the particles will fall into the dust collection box due to gravity, which solves the problem of particle blockage and makes the device more convenient and efficient.
[0010] Preferably, the air intake device includes a fan, the output end of which is fixedly connected to an air intake pipe, and the right side of the air intake pipe is fixedly connected to a tapered pipe.
[0011] By adopting the above technical solution: the air intake device includes a fan, and the output end of the fan is fixedly connected to an air intake pipe. The gas to be separated enters from the air intake pipe. The fan can increase the air velocity. A conical pipe is fixedly connected to the right end of the air intake pipe. The conical pipe can also increase the air velocity, so that the subsequent separation is more complete.
[0012] Preferably, the size of the fixing plate is adapted to the dust discharge pipe, which can not only play a sealing role, but also allow dust and particulate matter to enter the dust collection box through the hollow pipe driven by the motor. The connection between the air intake device and the separation device is tangent.
[0013] By adopting the above technical solution: the size of the fixed plate is adapted to the dust discharge pipe, which can both seal and remove dust. The sealing effect helps to maintain the high-speed rotating air force inside the separation barrel. The connection between the air intake device and the separation device is tangential, which can reduce the loss of air force and reduce the impact of particles on the barrel wall.
[0014] Preferably, the fixing block is provided with a through hole for use with the funnel.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] In this invention, the separation device is the main part of the device. It is made of high-density wear-resistant metal. The separation process takes place inside the separation barrel. When the airflow to be separated enters the separation barrel from the air inlet device, the airflow will rotate along the direction of the spiral wall because the side wall of the separation barrel is equipped with a spiral wall. The spiral wall plays a guiding role, and the spiral wall can also reduce the speed at which the particles collide with the inner wall when rotating, thus improving the service life of the device.
[0017] In this invention, the dust removal device can effectively prevent dust and particles from accumulating and clogging. A motor is installed on the right side of the dust removal pipe, and a rotating shaft is fixedly connected to the output end of the motor. A fixed plate is installed on the rotating shaft. The fixed plate is rotated by the rotation of the motor. When the particles fall down, they will fall between the two fixed plates on the rotating shaft. When the rotating shaft rotates to the bottom, the particles will fall into the dust collection box due to gravity, which solves the problem of particle clogging and makes the device more convenient and efficient. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of a cyclone separator with high-speed dispersion function according to this utility model;
[0019] Figure 2 This is a schematic diagram of the separation device of a cyclone separator with high-speed dispersion function according to this utility model;
[0020] Figure 3 This is a schematic diagram of the dust removal device of a cyclone separator with high-speed dispersion function according to the present invention;
[0021] Figure 4 This is a schematic diagram of the air inlet device of a cyclone separator with high-speed dispersion function according to this utility model.
[0022] In the diagram: 1. Separation device; 2. Dust removal device; 3. Dust collection box; 4. Exhaust device; 5. Air intake device; 11. Separation bucket; 12. Funnel; 13. Spiral wall; 21. Dust removal pipe; 22. Fixing block; 23. Hollow tube; 24. Motor; 25. Fixing plate; 26. Rotating shaft; 41. Top cover; 42. Air outlet pipe; 51. Fan; 52. Air intake pipe; 53. Conical tube. Detailed Implementation
[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] Please see Figures 1-4 This utility model provides a technical solution:
[0027] A cyclone separator with high-speed dispersion function includes a separator 1, a dust removal device 2 fixedly connected to the bottom of the separator 1, a dust collection box 3 fixedly connected to the bottom of the dust removal device 2, an exhaust device 4 fixedly connected to the top of the separator 1, and two air inlets 5 symmetrically fixedly connected to the sides of the separator 1.
[0028] In this embodiment, the separation device 1 includes a separation barrel 11, a funnel 12 is fixedly connected to the bottom of the separation barrel 11, and a spiral wall 13 is provided on the side of the separation barrel 11. The exhaust device 4 includes a top cover 41, an air outlet pipe 42 is fixedly connected to the center of the top of the top cover 41, and the air intake device 5 includes a fan 51, an air intake pipe 52 is fixedly connected to the output end of the fan 51, a conical pipe 53 is fixedly connected to the right side of the air intake pipe 52, and the spiral wall 13 is provided with an air inlet for use with the air intake device 5. The connection between the air intake device 5 and the separation device 1 is tangent.
[0029] According to the above scheme: the separation device 1 is the main part of the device and is made of high-density wear-resistant metal. The separation process takes place in the separation barrel 11. When the airflow to be separated enters the separation barrel 11 from the air inlet device 5, the airflow will rotate along the direction of the spiral wall 13 because the side wall of the separation barrel 11 is provided with a spiral wall 13. The spiral wall 13 plays a guiding role and can also reduce the speed of the particles colliding with the inner wall when rotating, thus improving the service life of the device. The air inlet device 5 includes a fan 51, and the output end of the fan 51 is fixedly connected to the air inlet pipe 52. The gas to be separated enters from the air inlet pipe 52. The fan 51 can increase the air velocity. The right end of the air inlet pipe 52 is fixedly connected to a conical pipe 53, which can also increase the air velocity, making the subsequent separation more complete. The connection between the air inlet device 5 and the separation device 1 is tangent, which can reduce the loss of air force and reduce the impact of particles on the barrel wall.
[0030] In this embodiment, the dust removal device 2 includes a dust removal pipe 21, a fixing block 22 is fixedly connected to the top of the dust removal pipe 21, a hollow pipe 23 is fixedly connected to the bottom of the dust removal pipe 21, a motor 24 is provided on the right side of the dust removal pipe 21, a rotating shaft 26 is fixedly connected to the output end of the motor 24, and the rotating shaft 26 is rotatably connected to the center of the dust removal pipe 21. Six fixing plates 25 are fixedly connected to the outer surface of the rotating shaft 26. The size of the fixing plates 25 is adapted to the dust removal pipe 21, which can not only play a sealing role, but also allow dust and particulate matter to enter the dust collection box 3 through the hollow pipe 23 driven by the motor 24. The fixing block 22 is provided with a through hole for use with the funnel 12.
[0031] Through the above solution: the dust removal device 2 can effectively prevent dust and particles from accumulating and clogging. A motor 24 is provided on the right side of the dust removal pipe 21. The output end of the motor 24 is fixedly connected to a rotating shaft 26. A fixed plate 25 is provided on the rotating shaft 26. The rotating motor 24 drives the fixed plate 25 to rotate. When the particles fall down, they will fall between the two fixed plates 25 on the rotating shaft 26. When the rotating shaft 26 rotates to the bottom, the particles will fall into the dust collection box 3 due to gravity, which solves the problem of particle clogging. The size of the fixed plate 25 is adapted to the dust removal pipe 21, which can both seal and remove dust. The sealing effect helps to maintain the high-speed rotating air force in the separation bucket 11, making the device more convenient and efficient.
[0032] It should be noted that this utility model is a cyclone separator with high-speed dispersion function. The device mainly includes a separation device 1, which is the main separation area and is made of high-density, wear-resistant metal. The separation process takes place inside the separation barrel 11. When the airflow to be separated enters the separation barrel 11 through the air inlet device 5, the airflow rotates along the direction of the spiral wall 13 because the side wall of the separation barrel 11 is equipped with a spiral wall 13. The spiral wall 13 acts as a guide and also reduces the speed at which particles collide with the inner wall during rotation, thus improving the service life of the device. The air inlet device 5 includes a fan 51, and the output end of the fan 51 is fixedly connected to an air inlet pipe 52. The gas to be separated enters through the air inlet pipe 52. The fan 51 can increase the airflow speed. A conical pipe 53 is fixedly connected to the right end of the air inlet pipe 52, which also increases the airflow speed. The separation is more thorough. The connection between the air intake device 5 and the separation device 1 is tangential, which reduces wind power loss and the impact of particles on the barrel wall. The dust removal device 2 can effectively prevent dust and particles from accumulating and clogging. A motor 24 is located on the right side of the dust removal pipe 21. The output end of the motor 24 is fixedly connected to the rotating shaft 26. A fixed plate 25 is provided on the rotating shaft 26. The rotation of the motor 24 drives the fixed plate 25 to rotate. When the particles fall down, they will fall between the two fixed plates 25 on the rotating shaft 26. When the rotating shaft 26 reaches the bottom, the particles will fall into the dust collection box 3 due to gravity, which solves the problem of particle clogging. The size of the fixed plate 25 is adapted to the dust removal pipe 21, which can both seal and remove dust. The sealing effect helps to maintain the high-speed rotating air force in the separation barrel 11, making the device more convenient and efficient. The above components work together to make the device more convenient and efficient.
[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A cyclone separator with high-speed dispersion function, comprising a separator (1), characterized in that: The bottom of the separation device (1) is fixedly connected to a dust removal device (2), the bottom of the dust removal device (2) is fixedly connected to a dust collection box (3), the top of the separation device (1) is fixedly connected to an exhaust device (4), and the sides of the separation device (1) are symmetrically fixedly connected to two air inlets (5). The separation device (1) includes a separation bucket (11), a funnel (12) is fixedly connected to the bottom of the separation bucket (11), and a spiral wall (13) is provided on the side of the separation bucket (11). The exhaust device (4) includes a top cover (41), and an air outlet pipe (42) is fixedly connected to the center of the top of the top cover (41).
2. The cyclone separator with high-speed dispersion function according to claim 1, characterized in that: The dust removal device (2) includes a dust removal pipe (21), a fixing block (22) is fixedly connected to the top of the dust removal pipe (21), a hollow pipe (23) is fixedly connected to the bottom of the dust removal pipe (21), a motor (24) is provided on the right side of the dust removal pipe (21), a rotating shaft (26) is fixedly connected to the output end of the motor (24), and the rotating shaft (26) is rotatably connected to the center of the dust removal pipe (21), and six fixing plates (25) are fixedly connected to the outer surface of the rotating shaft (26).
3. The cyclone separator with high-speed dispersion function according to claim 1, characterized in that: The air intake device (5) includes a fan (51), and an air intake pipe (52) is fixedly connected to the output end of the fan (51). A tapered pipe (53) is fixedly connected to the right side of the air intake pipe (52).
4. A cyclone separator with high-speed dispersion function according to claim 2, characterized in that: The size of the fixing plate (25) is adapted to the dust discharge pipe (21), which can not only play a sealing role, but also allow dust and particulate matter to enter the dust collection box (3) through the hollow pipe (23) driven by the motor (24).
5. A cyclone separator with high-speed dispersion function according to claim 1, characterized in that: The spiral wall (13) is provided with an air inlet for use with the air intake device (5), and the air intake device (5) is tangent to the connection between the separation device (1).
6. A cyclone separator with high-speed dispersion function according to claim 2, characterized in that, The fixing block (22) is provided with a through hole that works in conjunction with the funnel (12).