Positioning device for Hall sensor processing
By combining a travel rail, a placement plate, a positioning rod, and a positioning plate, and utilizing electrode point conduction control and the squeezing of a positioning spring, the problem of potting position error in the automated packaging of Hall current sensors is solved, achieving higher potting accuracy and positioning precision.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2026-04-07
AI Technical Summary
In the existing automated packaging process of Hall current sensors, the potting position is prone to errors due to differences in the sensor's placement, affecting the potting accuracy.
It adopts a combination structure of travel rail, placement plate, positioning rod and positioning plate. The travel rail stops by the conduction of electrode points, and the placement plate is kept in position by the compression of the avoidance spring, so as to ensure accurate glue dispensing.
This effectively reduces errors in the glue-filling position, improves the accuracy and positioning precision of glue filling, and ensures the quality of automated production of Hall sensors.
Smart Images

Figure CN224087181U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of Hall current sensor technology and relates to a positioning device for processing Hall sensors. Background Technology
[0002] A Hall current sensor is a current detection sensor based on the Hall effect. A Hall current sensor includes a housing, inside which an induction coil and corresponding electronic circuitry are housed. During manufacturing, after the induction coil and electronic circuitry are installed in the housing, they need to be encapsulated with potting compound.
[0003] Current automated packaging systems mostly employ robotic arm-based dispensing equipment. Multiple sensors are evenly distributed beneath the robotic arm, which moves the dispensing gun to dispense adhesive one by one. In automated production, the cumulative error caused by differences in sensor placement can lead to a misalignment of the dispensing gun's position, affecting dispensing accuracy. Utility Model Content
[0004] To address the aforementioned problems, this invention proposes a positioning device for processing Hall sensors, which effectively solves the problems in the prior art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A positioning device for processing Hall sensors, comprising:
[0007] The travel track comprises two parallel tracks;
[0008] A placement plate, which is slidably mounted above the travel rail;
[0009] A driving component, comprising a chain extending through the travel rail, sprockets at both ends of the chain, a drive motor connected to the sprockets, and the chain connected to the placement plate;
[0010] Positioning rods, two of which are fixedly installed on both sides of the travel rail;
[0011] A positioning plate, which is rotatably mounted on the positioning rod, with one end of the positioning plate extending to the upper end of the travel rail;
[0012] A positioning drive, wherein the output end of the positioning drive abuts against the end of the positioning plate away from the travel rail;
[0013] Electrode points are fixedly installed at both ends of the placement plate and at the end of the positioning plate near the placement plate. When the placement plate moves to the positioning plate, the electrode points are in contact. The wires of the two electrode points on the placement plate are connected. The electrode points of the positioning plate are connected to the drive motor and the positioning drive.
[0014] A shaped groove plate is detachably mounted on the placement plate, and the shaped groove plate has multiple placement grooves for mounting sensors.
[0015] Optionally, the chain is fixedly mounted with multiple connecting plates, each connecting plate is fixedly connected to a positioning spring, and the placement plate is connected to the positioning spring.
[0016] Optionally, the avoidance spring is fixedly connected to the insertion tube, and the bottom of the placement plate is fixedly installed with an insertion rod, which is inserted into the insertion tube.
[0017] Optionally, the electrode point includes an electrode sheet and a spring-loaded pin connector.
[0018] Optionally, a limit block is fixedly installed on the positioning rod, and a reset torsion spring is provided between the positioning plate and the positioning rod.
[0019] Optionally, the positioning drive is an electric actuator.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. By setting a positioning plate and positioning drive, the stopping position of the placement plate is limited, and the travel rail is controlled to stop running through electrode point contact until the glue is poured, so that the placement plate stops at the positioning plate position, reducing errors and making the glue pouring position more accurate;
[0022] 2. By setting a clearance spring, after the placement plate contacts the positioning plate, the chain continues to move forward a certain distance. By stretching the clearance spring, there is a certain amount of compression between the placement plate and the positioning plate. On the one hand, this facilitates electrode point contact, and on the other hand, it helps the placement plate to stay in the set position, thus improving positioning accuracy. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0024] Figure 2 yes Figure 1 An enlarged schematic diagram of part A in the middle;
[0025] Figure 3 yes Figure 2 Enlarged schematic diagram of part B in the middle;
[0026] Figure 4This is a structural schematic diagram of the electrode point positions in an embodiment of this utility model.
[0027] Reference numerals: 1. Traveling rail; 2. Placement plate; 3. Drive component; 31. Chain; 311. Connecting piece; 32. Sprocket; 33. Drive motor; 34. Alternating spring; 341. Insert tube; 342. Insert rod; 41. Positioning rod; 42. Positioning plate; 43. Positioning drive; 44. Limiting block; 5. Electrode point; 51. Electrode sheet; 52. Spring-loaded pin connector; 6. Shaped groove plate. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figures 1 to 4 This utility model discloses a positioning device for processing Hall effect sensors, comprising a traveling rail 1 and a driving component 3. The traveling rail 1 includes two parallel tracks, and a placement plate 2 is slidably mounted on top of the traveling rail 1. The driving component 3 includes a chain 31 that passes through the traveling rail 1, with sprockets 32 at both ends of the chain 31. The sprockets 32 are connected to a drive motor 33, and the chain 31 is connected to the placement plate 2. Positioning rods 41 are fixedly mounted on both sides of the traveling rail 1, and positioning plates 42 are rotatably mounted on the positioning rods 41. One end of the positioning plate 42 extends to the traveling rail. At the upper end of the track 1, a positioning rod 41 is fixedly installed with a positioning drive 43. The output end of the positioning drive 43 abuts against the end of the positioning plate 42 away from the traveling track 1. Electrode points 5 are fixedly installed at both ends of the placement plate 2 and the end of the positioning plate 42 near the placement plate 2. When the placement plate 2 moves to the positioning plate 42, the electrode points 5 are in contact, and the wires of the two electrode points 5 on the placement plate 2 are connected. The electrode points 5 of the positioning plate 42 are connected to the drive motor 33 and the positioning drive 43. A shaped groove plate 6 is detachably installed on the upper end of the placement plate 2. The shaped groove plate 6 has multiple placement slots for mounting the sensors.
[0030] Specifically, rotatable positioning plates 42 are arranged on both sides of the travel rail 1, and electrode points 5 are set on the positioning plates 42 and the placement plate 2. When the placement plate 2 moves to the positioning plate 42, the electrode points 5 come into contact, making the two electrode points 5 on the positioning plate 42 conductive. The conductive signal is transmitted to the drive motor 33 and the positioning drive 43, causing the drive component 3 to stop running. After the glue is poured, the output end of the positioning drive 43 moves away from the positioning plate 42, and the drive motor 33 drives the placement plate 2 to the next process.
[0031] In this way, by setting the positioning plate 42 and the positioning drive 43, the stopping position of the placement plate 2 is limited, and the electrode point 5 is used to connect and control the travel rail 1 to stop running until the glue is poured. This makes the placement plate 2 stop at the position of the positioning plate 42, reducing errors and making the glue pouring position more accurate.
[0032] In some feasible methods, the travel rail 1 is a rectangular tube, and a strip groove is opened at the upper end of the travel rail 1 to pass through the travel rail 1. The chain 31 is connected to the placement plate 2 through the strip groove. The placement plate 2 is a rectangular plate, and the placement plate 2 is bolted to the groove plate 6. The groove plate 6 has a placement groove adapted for sensor installation. The Hall current sensor has different shapes and specifications and needs to be adapted to different placement grooves. By setting a detachable groove plate 6, it is easy to replace it as needed.
[0033] The positioning rod 41 is cylindrical, the positioning plate 42 is rectangular, and the electrode point 5 can be a metal sheet. The two electrode points 5 on the positioning plate 42 are connected to the controller of the drive motor 33 and the positioning drive 43 through wires. The controller outputs current to one of the electrode points 5 of the positioning plate 42. When the controller senses that the other electrode point 5 of the positioning plate 42 is at a high level, it performs preset logic control on the drive motor 33 and the positioning drive 43.
[0034] For better connection of electrode point 5, please refer to [link / reference]. Figure 3 The electrode point 5 includes an electrode sheet 51 and a spring-loaded pin connector 52. The electrode sheet 51 is disposed on the positioning plate 42, and the spring-loaded pin connector 52 is disposed on the placement plate 2.
[0035] As a specific embodiment of the positioning device for processing Hall sensor provided in the application, please refer to Figure 4. A chain 31 is fixedly installed with a plurality of connecting pieces 311, and a relief spring 34 is fixedly connected to the connecting pieces 311. The placement plate 2 is connected to the relief spring 34.
[0036] Overall, by setting the avoidance spring 34, after the placement plate 2 contacts the positioning plate 42, the chain 31 continues to move forward a certain distance. By stretching the avoidance spring 34, there is a certain amount of compression between the placement plate 2 and the positioning plate 42. On the one hand, it is convenient for the electrode point 5 to contact, and on the other hand, it is convenient for the placement plate 2 to stay in the set position, thus improving the positioning accuracy.
[0037] Furthermore, the positioning spring 34 is fixedly connected to the insertion tube 341, and the bottom of the placement plate 2 is fixedly installed with the insertion rod 342, which is inserted into the insertion tube 341.
[0038] It should be understood that in automated production, the chain 31 runs in a cycle. By setting up the placement plate 2 for plug-in installation, when the placement plate 2 runs to both ends of the travel rail 1, it is transferred to the next process by automated equipment such as a robotic arm, or transferred from the previous process to the glue dispensing process, which facilitates the automated operation of the equipment.
[0039] In some feasible ways, the connecting piece 311 is fixedly installed on one of the links of the chain 31. In order to avoid the position of the insertion tube 341 being unfavorable for insertion and installation, a permanent magnet is provided at the bottom of the insertion tube 341 so that the insertion tube 341 is attracted to the link, while not affecting the function of the avoidance spring 34.
[0040] As another specific embodiment of the positioning device for processing Hall sensor provided in the application, please refer to Figure 2 The positioning rod 41 is fixedly installed with the limit block 44, and a reset torsion spring is provided between the positioning plate 42 and the positioning rod 41.
[0041] It should be understood that by setting the limit block 44 and the reset torsion spring, the positioning plate 42 can be accurately reset after the placement plate 2 has passed.
[0042] In some feasible embodiments, the limiting block 44 includes two arc-shaped blocks fixedly installed on the positioning rod 41 and the positioning plate 42. The arc-shaped blocks on the positioning plate 42 rotate around the positioning rod 41 following the positioning plate 42, and stop after fitting against the arc-shaped blocks of the positioning rod 41. To facilitate limiting the position of the positioning plate 42, the positioning drive 43 is an electric actuator. The reset torsion spring is a common torsion spring, which is sleeved on the positioning rod 41, with its two ends fixed to the positioning rod 41 and the positioning plate 42 respectively.
[0043] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A positioning device for processing Hall effect sensors, characterized in that, include: The travel track comprises two parallel tracks; A placement plate, which is slidably mounted above the travel rail; A driving component, comprising a chain extending through the travel rail, sprockets at both ends of the chain, a drive motor connected to the sprockets, and the chain connected to the placement plate; Positioning rods, two of which are fixedly installed on both sides of the travel rail; A positioning plate, which is rotatably mounted on the positioning rod, with one end of the positioning plate extending to the upper end of the travel rail; A positioning drive, wherein the output end of the positioning drive abuts against the end of the positioning plate away from the travel rail; Electrode points are fixedly installed at both ends of the placement plate and at the end of the positioning plate near the placement plate. When the placement plate moves to the positioning plate, the electrode points are in contact. The wires of the two electrode points on the placement plate are connected. The electrode points of the positioning plate are connected to the drive motor and the positioning drive. A shaped groove plate is detachably mounted on the placement plate, and the shaped groove plate has multiple placement grooves for mounting sensors.
2. The positioning device for processing a Hall sensor according to claim 1, characterized in that: The chain is fixedly installed with multiple connecting pieces, and each connecting piece is fixedly connected with a positioning spring. The placement plate is connected to the positioning spring.
3. The positioning device for processing Hall sensors according to claim 2, characterized in that: The positioning spring is fixedly connected to the insertion tube, and the bottom of the placement plate is fixedly installed with an insertion rod, which is inserted into the insertion tube.
4. The positioning device for processing a Hall sensor according to claim 1, characterized in that: The electrode points include electrode plates and spring-loaded pin connectors.
5. A positioning device for processing Hall sensors according to claim 1, characterized in that: The positioning rod is fixedly installed with a limit block, and a reset torsion spring is provided between the positioning plate and the positioning rod.
6. A positioning device for processing Hall sensors according to claim 5, characterized in that: The positioning drive is an electric actuator.