Coating cutter for machining rotor

Abstract

The utility model discloses a coating cutter for processing a rotor, which comprises a supporting seat, a transmission mechanism and a coating cutter, the supporting seat is fixed on an external machine tool, the transmission mechanism is arranged on the supporting seat, and the coating cutter is connected on the transmission mechanism. According to the utility model, the rotor is milled through the coating cutter, and during milling, the servo motor drives the transmission rod to rotate, so that the first linkage plate drives the driven gear to be linked, the driven gear is meshed and linked with the limiting gear ring, and the second linkage plate drives the supporting rack to be linked; according to the coating cutter device, the driven gear is arranged on the supporting rack, the supporting rack is limited through the driven gear and can move up and down in a reciprocating mode, curvilinear motion is converted into linear motion, the situation that components such as an air cylinder are used for driving a coating cutter to do linear reciprocating motion is effectively avoided, and the situation that mechanical fatigue is caused by reciprocating stretching and retracting of the air cylinder is effectively avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to a coating tool, concretely is a coating tool for processing rotor belongs to coating tool technical field. BACKGROUND

[0002] Coating tool is prepared on the surface of hard alloy or high speed steel (HSS) base with good strength and toughness, using gas deposition method to coat a thin layer of refractory metal or non-metallic compound (also can be coated on ceramic, diamond and cubic boron nitride and other superhard material blade) and is prepared, coating as a chemical barrier and heat barrier, reduces the diffusion and chemical reaction between tool and workpiece, thereby reducing the wear of base, coating tool has the characteristics of high surface hardness, good wear resistance, stable chemical performance, heat and oxidation resistance, small friction coefficient and low thermal conductivity, can be more than 3~5 times the life of uncoated tool during cutting, improves cutting speed by 20%~70%, improves machining accuracy by 0.5~1 level, reduces tool consumption cost by 20%~50%.

[0003] However, the existing coating tool mostly has various problems, for example, in the nano coating for tool and coating tool disclosed in the publication No. CN116372206A, although the comprehensive performance of the tool is improved, the problem that the toughness, hardness and oxidation resistance cannot be compatible when the performance of the tool is improved is solved, but when the rotor is processed by the coating tool, the tool often needs to move reciprocatingly on the rotor to realize the milling operation of the tool, and at present, the tool is mostly driven to move reciprocatingly by the reciprocating extension and contraction of the air cylinder, and long-time reciprocating extension and contraction can cause mechanical fatigue of the air cylinder and reduce the service life UTILITY MODEL CONTENT

[0004] The utility model technical scheme provides a solution significantly different from the prior art in view of the technical problem that the prior art solution is too single, and specifically, the purpose of the utility model is to solve the above-mentioned shortcomings in the prior art, and a coating tool for processing rotor is provided.

[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A coating tool for processing rotor, comprising a support seat, a transmission mechanism and a coating tool, the support seat is fixed on an external machine tool, the transmission mechanism is arranged on the support seat, the coating tool is connected to the transmission mechanism and located at the top end of the support seat.

[0007] The transmission mechanism comprises a transmission rod, a first linkage plate, a driven gear, a second linkage plate, a support rack, a cutter connecting cylinder and a servo motor, the transmission rod is rotationally connected to the support base, one end of the first linkage plate is fixed to the transmission rod, the driven gear is coaxially rotationally connected to the other end of the first linkage plate, one end of the second linkage plate is fixed to the shaft center of the driven gear, the support rack is rotationally connected to the other end of the second linkage plate, the cutter connecting cylinder is fixed to the top end of the support rack, the coating cutter is arranged in the cutter connecting cylinder, the servo motor is fixed to the back of the support base, and the output shaft of the servo motor is connected to the transmission rod.

[0008] As a further scheme of the utility model: the transmission mechanism further comprises a limiting gear ring, the limiting gear ring is fixed to the side wall of the support base near the side of the driven gear, and the gear groove is arranged on the inner wall of the limiting gear ring, the driven gear is located on the inner side of the limiting gear ring and is engaged with the gear groove of the limiting gear ring.

[0009] As a further scheme of the utility model: a driven gear is rotationally connected to the side wall of the support base near the side of the support rack, the driven gear is engaged with the support rack, and two driven gears are symmetrically arranged on the two sides of the support rack.

[0010] As a further scheme of the utility model: a limiting slot is arranged through the center of the support rack, and a limiting clamping block is fixed to the center of the top end of the support base, and the limiting clamping block is slidingly clamped in the limiting slot.

[0011] As a further scheme of the utility model: the support base is in L-shaped structure, and a triangular reinforcing plate is fixed to the inflection point of the support base.

[0012] As a further scheme of the utility model: a screw hole is arranged through the side wall of the cutter connecting cylinder, a screw is screwed and connected in the screw hole, and the coating cutter is detachably connected with the cutter connecting cylinder through the screw.

[0013] The utility model discloses the beneficial effect is: in the utility model, the rotor is milled to coating cutter, and when milling, the transmission rod is rotated through servo motor, and then the driven gear is driven through the first linkage plate, and the driven gear is engaged with the limiting gear ring, and then the support rack is driven through the second linkage plate, and the support rack is positioned through the driven gear, so that the support rack can reciprocate up and down, the curved motion is converted into linear motion, and then the cylinder is effectively avoided to drive the coating cutter to carry out linear reciprocating motion, and the mechanical fatigue caused by the reciprocating extension of the cylinder is effectively avoided. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the overall structure schematic diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the front connection structure of the support base of this utility model;

[0016] Figure 3 This is a schematic diagram of the transmission mechanism structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the back connection structure of the support base of this utility model.

[0018] In the diagram: 1. Support base, 2. Transmission mechanism, 21. Transmission rod, 22. First linkage plate, 23. Driven gear, 24. Second linkage plate, 25. Support rack, 26. Tool connecting cylinder, 27. Limiting gear ring, 28. Driven gear, 29. Limiting groove, 210. Limiting block, 211. Servo motor, 3. Coated tool, 4. Reinforcing plate. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] Example 1, as Figures 1 to 4 As shown, a coated cutting tool for machining rotors includes a support base 1, a transmission mechanism 2, and a coated cutting tool 3. The support base 1 is fixed on an external machine tool, the transmission mechanism 2 is mounted on the support base 1, and the coated cutting tool 3 is connected to the transmission mechanism 2 and located at the top of the support base 1.

[0021] The transmission mechanism 2 includes a transmission rod 21, a first linkage plate 22, a driven gear 23, a second linkage plate 24, a support rack 25, a tool connecting cylinder 26, and a servo motor 211. The transmission rod 21 is rotatably connected to the support base 1. One end of the first linkage plate 22 is fixed to the transmission rod 21. The driven gear 23 is coaxially rotatably connected to the other end of the first linkage plate 22. One end of the second linkage plate 24 is fixed to the axis of the driven gear 23. The support rack 25 is rotatably connected to the other end of the second linkage plate 24. The tool connecting cylinder 26 is fixed to the top of the support rack 25. The coated tool 3 is disposed inside the tool connecting cylinder 26. The servo motor 211 is fixed to the back of the support base 1, and the output shaft of the servo motor 211 is connected to the transmission rod 21.

[0022] The transmission mechanism 2 also includes a limiting gear ring 27, which is fixed on the side wall of the support base 1 near the driven gear 23, and the tooth groove is provided on the inner wall of the limiting gear ring 27. The driven gear 23 is located inside the limiting gear ring 27 and meshes with the tooth groove of the limiting gear ring 27.

[0023] A driven gear 28 is rotatably connected to the side wall of the support base 1 near the support rack 25. The driven gear 28 meshes with the support rack 25, and two driven gears 28 are symmetrically arranged on both sides of the support rack 25.

[0024] In this invention, the rotor is milled by a coated cutting tool 3. During milling, the transmission rod 21 is driven to rotate by a servo motor 211, which in turn drives the driven gear 23 through the first linkage plate 22, and the driven gear 23 meshes with the limiting gear ring 27. The second linkage plate 24 drives the support rack 25, and the driven gear 28 limits the support rack 25, allowing the support rack 25 to move up and down. By converting curvilinear motion into linear motion, the use of cylinders or other components to drive the coated cutting tool 3 to perform linear reciprocating motion is effectively avoided, thus effectively preventing mechanical fatigue caused by the reciprocating extension and retraction of cylinders.

[0025] Example 2, as Figures 1 to 4 As shown, in addition to all the technical features included in Embodiment 1, this embodiment also includes:

[0026] A limiting groove 29 is provided through the center of the support rack 25, and a limiting block 210 is fixed at the center of the top of the support base 1. The limiting block 210 is slidably engaged in the limiting groove 29, and the movement direction of the support rack 25 is limited and guided by the limiting block 210 and the limiting groove 29.

[0027] The support base 1 has an L-shaped structure, and a triangular reinforcing plate 4 is fixed at the inflection point of the support base 1. The stability and structural strength of the support base 1 are improved by the reinforcing plate 4.

[0028] A threaded hole is provided through the side wall of the tool connecting cylinder 26, and a screw is screwed into the threaded hole. The coated tool 3 is detachably connected to the tool connecting cylinder 26 by the screw, so that the coated tool 3 can be quickly disassembled and assembled.

[0029] When using the coated cutting tool, first fix the support base 1 in an appropriate position on the machine tool, then connect the coated cutting tool 3 inside the cutting tool connecting cylinder 26, and then mill the rotor through the coated cutting tool 3. During the machining process, the servo motor 211 drives the transmission rod 21 to rotate, which in turn drives the driven gear 23 through the first linkage plate 22, and makes the driven gear 23 mesh with the limiting gear ring 27. Then, the second linkage plate 24 drives the support rack 25 to move, and the driven gear 28 limits the support rack 25, so that the support rack 25 can move up and down.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0031] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A coated cutting tool for machining rotors, comprising a support (1), a transmission mechanism (2), and a coated cutting tool (3), characterized in that, The support base (1) is fixed on an external machine tool, the transmission mechanism (2) is set on the support base (1), and the coating tool (3) is connected to the transmission mechanism (2) and located at the top of the support base (1); The transmission mechanism (2) includes a transmission rod (21), a first linkage plate (22), a driven gear (23), a second linkage plate (24), a support rack (25), a tool connecting cylinder (26), and a servo motor (211). The transmission rod (21) is rotatably connected to the support base (1). One end of the first linkage plate (22) is fixed to the transmission rod (21). The driven gear (23) is coaxially rotatably connected to the other end of the first linkage plate (22). One end of the second linkage plate (24) is fixed to the axis of the driven gear (23). The support rack (25) is rotatably connected to the other end of the second linkage plate (24). The tool connecting cylinder (26) is fixed to the top of the support rack (25). The coated tool (3) is set inside the tool connecting cylinder (26). The servo motor (211) is fixed to the back of the support base (1), and the output shaft of the servo motor (211) is connected to the transmission rod (21).

2. The coated cutting tool according to claim 1, characterized in that: The transmission mechanism (2) further includes a limiting gear ring (27), which is fixed on the side wall of the support base (1) near the driven gear (23), and the tooth groove is provided on the inner wall of the limiting gear ring (27). The driven gear (23) is located inside the limiting gear ring (27) and meshes with the tooth groove of the limiting gear ring (27).

3. The coated cutting tool according to claim 1, characterized in that: A driven gear (28) is rotatably connected to the side wall of the support base (1) near the support rack (25). The driven gear (28) meshes with the support rack (25), and two driven gears (28) are symmetrically arranged on both sides of the support rack (25).

4. The coated cutting tool according to claim 1, characterized in that: A limiting groove (29) is provided through the center of the support rack (25), and a limiting block (210) is fixed at the top center of the support base (1). The limiting block (210) is slidably engaged in the limiting groove (29).

5. The coated cutting tool according to claim 1, characterized in that: The support base (1) has an L-shaped structure, and a triangular reinforcing plate (4) is fixed at the inflection point of the support base (1).

6. The coated cutting tool according to claim 1, characterized in that: A threaded hole is provided through the side wall of the tool connecting cylinder (26), and a screw is screwed into the threaded hole. The coated tool (3) is detachably connected to the tool connecting cylinder (26) by the screw.

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