Compression sealing gel coat trimming mechanism

By using a synchronous belt to drive the servo motion of the blade mounting base and the limiting slider structure, the problems of precision and structural complexity in traditional compression sealing gelcoat trimming are solved, achieving efficient and precise gelcoat trimming results.

CN224089459UActive Publication Date: 2026-04-07FOSHAN CITY JINXINGMA FURNITURE MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Traditional compression sealing gelcoat trimming methods suffer from poor precision and complex structure. Manual trimming is inefficient and inconsistent, while automated equipment suffers from decreased trimming precision and maintenance difficulties after wear and tear.

Method used

The servo motion of the blade mounting base is driven by a synchronous belt, combined with a limit slider and linkage structure, to achieve precise cutting of the blade. The synchronous belt is driven by a motor to drive the drive wheel and driven wheel, and the blade moves back and forth between the limit bars, which is combined with the servo motion to perform precise trimming.

Benefits of technology

It improves trimming accuracy and consistency, increases trimming efficiency, simplifies equipment maintenance, and adapts to different trimming needs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224089459U_ABST
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Abstract

The utility model provides a compression sealing gel coat trimming mechanism which comprises a cross beam, a synchronous belt is arranged on one side of the cross beam, and two limiting strips are installed on the other side of the cross beam. A motor is fixedly mounted at one end of the cross beam on the same side of the synchronous belt, a driven wheel is rotatably mounted at the other end of the cross beam, a driving wheel is mounted on an output shaft of the motor, and the synchronous belt sleeves the driving wheel and the driven wheel; a blade mounting seat is mounted on the synchronous belt, a blade is mounted on the blade mounting seat, a through hole transversely penetrates through the middle of the cross beam, and the blade penetrates through the through hole and penetrates out of the position between the two limiting strips; according to the trimming mechanism for the compressed and sealed gel coat, the motor drives the driving wheel to rotate, the synchronous belt is arranged outside the driving wheel and the driven wheel in a sleeving mode and drives the blade on the blade installation base to move back and forth between the two limiting strips through the through holes, the rim charge of the compressed and sealed gel coat is accurately cut through servo movement, and the redundant gel coat is corrected so that the attractive effect can be achieved.
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Description

Technical Field

[0001] This utility model relates to the field of gelcoat trimming technology, specifically to a compression sealing gelcoat trimming mechanism. Background Technology

[0002] Trimming the edges of compression-sealed gelcoat is a crucial step in ensuring both the product's appearance and sealing performance. Traditional trimming methods mainly present the following technical challenges:

[0003] Poor precision: In the past, trimming was mostly done manually with hand-held blades. This method was not only inefficient, but also difficult to guarantee the consistency of trimming due to human factors, often resulting in uneven edges of the gel coat.

[0004] Complex structure: Some automated trimming equipment uses a cam linkage mechanism to drive the movement of the tool. However, this mechanism is prone to wear and tear during long-term use, which can lead to a decrease in trimming accuracy. Furthermore, its maintenance and upkeep are also relatively difficult.

[0005] Therefore, a compression sealing gel coat trimming mechanism needs to be designed. Utility Model Content

[0006] The present invention aims to solve the problems mentioned in the background art by providing a compression sealing gel coat trimming mechanism.

[0007] The specific technical solution is as follows:

[0008] A compression sealing gel coat trimming mechanism includes a crossbeam, one side of which is provided with a synchronous belt, and the other side of which is provided with two limiting strips.

[0009] A motor is fixedly installed at one end of the crossbeam on the same side as the synchronous belt, and a driven pulley is rotatably installed at the other end of the crossbeam. A driving pulley is installed on the output shaft of the motor, and the synchronous belt is fitted around the driving pulley and the driven pulley.

[0010] A blade mounting seat is installed on the synchronous belt, and a blade is installed on the blade mounting seat. A through hole is transversely through the middle of the crossbeam, and the blade passes through the through hole and emerges between two limiting strips.

[0011] As a preferred embodiment of this utility model, the blade mounting base includes an outer clamping plate and an inner clamping plate, the outer clamping plate and the inner clamping plate clamping the timing belt in the middle, and fastening holes are provided on both the outer clamping plate and the inner clamping plate.

[0012] As a preferred embodiment of this utility model, a connecting plate is welded to the top inner wall of the inner clamping plate, and a bending plate is welded to the inner end of the connecting plate. The blade is installed on the inner side of the bending plate by screws.

[0013] As a preferred embodiment of this utility model, a U-shaped limiting slider is welded to the inner wall of the middle part of the inner clamping plate, and a rectangular slide rail is fixedly installed on the outer wall of the crossbeam, with the U-shaped limiting slider slidingly locked to the outside of the rectangular slide rail.

[0014] As a preferred embodiment of this utility model, both ends of the limiting strip are welded with limiting rods, the outer ends of the limiting rods are welded with limiting blocks, each limiting block has at least two oblong holes, and both ends of the crossbeam have threaded holes corresponding to the oblong holes.

[0015] As a preferred embodiment of this utility model, at least four U-shaped mounting bases for connecting the frame are installed on the crossbeam.

[0016] This utility model has the following beneficial effects:

[0017] This compression sealing gelcoat trimming mechanism uses a motor to drive the drive wheel to rotate. A synchronous belt is fitted around the drive wheel and the driven wheel, which drives the blade on the blade mounting base to move back and forth between two limit strips through the through hole. The servo motion is used to precisely cut the edge material of the compressed and sealed gelcoat and correct excess gelcoat for a better appearance.

[0018] The outer and inner clamping plates clamp the timing belt and are secured by bolts through the fastening holes. The connecting plate of the inner clamping plate mates with the bending plate, and the blade is installed on the inside of the bending plate with screws to ensure a secure connection between the blade mounting seat and the timing belt.

[0019] The U-shaped limiting slider of the inner clamping plate slides outside the rectangular slide rail of the crossbeam, providing guidance for the movement of the blade mounting seat, ensuring smooth blade movement and improving trimming accuracy;

[0020] The limiting strip is connected to the threaded hole of the crossbeam via the limiting rod and the waist-shaped hole of the limiting block. The bolt passes through the waist-shaped hole and is installed in the threaded hole. Tightening or loosening the bolt can adjust the distance between the limiting strip and the crossbeam to suit different gel coat trimming needs. Attached Figure Description

[0021] Figure 1 A schematic diagram of the structure of a compression sealing gel coat trimming mechanism from one perspective, provided for an embodiment of this utility model;

[0022] Figure 2 A schematic diagram of the compression sealing gel coat trimming mechanism from another perspective provided in an embodiment of this utility model;

[0023] Figure 3 for Figure 2 Enlarged view of part A in the image;

[0024] Figure 4 This is a structural schematic diagram of a compression sealing gel coat trimming mechanism, provided from another perspective in the embodiments of this utility model.

[0025] Figure 5 for Figure 4 Enlarged view of part B in the image;

[0026] Figure 6 A schematic diagram of the compression sealing gel coat trimming mechanism from another perspective, as provided in this embodiment of the utility model;

[0027] Figure 7 for Figure 6 Enlarged view of section C in the image.

[0028] In the picture:

[0029] 100. Crossbeam; 101. Through hole; 102. Mounting base; 110. Motor; 111. Drive wheel; 120. Driven wheel; 130. Synchronous belt; 200. Blade mounting base; 210. Outer clamping plate; 220. Inner clamping plate; 230. Fastening hole; 240. Connecting plate; 250. Bending plate; 251. Blade; 260. U-shaped limit slider; 270. Rectangular slide rail; 300. Limiting strip; 310. Limiting connecting rod; 320. Limiting block; 330. Waist-shaped hole. Detailed Implementation

[0030] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0031] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0032] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0033] In the description of this utility model, unless otherwise explicitly specified and limited, the term "connection" or similar designation indicating the connection relationship between components should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0034] Example 1

[0035] like Figures 1-7 This utility model provides a compression sealing gel coat trimming mechanism, including a crossbeam 100, a synchronous belt 130 on one side of the crossbeam 100, and two limiting strips 300 installed on the other side of the crossbeam 100; a motor 110 is fixedly installed at one end of the crossbeam 100 on the same side as the synchronous belt 130, and a driven wheel 120 is rotatably installed at the other end of the crossbeam 100; a driving wheel 111 is installed on the output shaft of the motor 110, and the synchronous belt 130 is fitted around the driving wheel 111 and the driven wheel 120; A blade mounting seat 200 is installed on the synchronous belt 130, and a blade 251 is installed on the blade mounting seat 200. A through hole 101 is transversely passed through the middle of the crossbeam 100. The blade 251 passes through the through hole 101 and emerges between the two limiting strips 300. Through the cooperation of the motor 110, the drive wheel 111, the driven wheel 120 and the synchronous belt 130, the blade 251 is driven to make left and right reciprocating movements by means of the synchronous belt to trim and correct the excess gel coat after compression and sealing, so as to achieve an aesthetic effect. Servo motion is used to precisely cut the edge material of the gel coat.

[0036] The blade mounting base 200 includes an outer clamping plate 210 and an inner clamping plate 220, which clamp the timing belt 130 in the middle. Both the outer clamping plate 210 and the inner clamping plate 220 have fastening holes 230. A connecting plate 240 is welded to the top inner wall of the inner clamping plate 220, and a bending plate 250 is welded to the inner end of the connecting plate 240. The blade 251 is mounted on the inner side of the bending plate 250 with screws. The outer clamping plate 210 and the inner clamping plate 220 clamp the timing belt 130, and the outer clamping plate 210 and the inner clamping plate 220 are secured by bolts connected to the fastening holes 230, making the connection between the blade mounting base 200 and the timing belt 130 more stable.

[0037] A U-shaped limiting slider 260 is welded to the inner wall of the middle part of the inner clamping plate 220. A rectangular slide rail 270 is fixedly installed on the outer wall of the crossbeam 100. The U-shaped limiting slider 260 is slidably locked on the outside of the rectangular slide rail 270. The U-shaped limiting slider 260 cooperates with the rectangular slide rail 270 to provide guidance for the movement of the blade mounting seat 200, improve the stability of the movement of the blade 251, and ensure the trimming accuracy.

[0038] Both ends of the limiting strip 300 are welded with limiting rods 310, and the outer ends of the limiting rods 310 are welded with limiting blocks 320. Each limiting block 320 has at least two oblong holes 330. Both ends of the crossbeam 100 have threaded holes corresponding to the oblong holes 330. The inner end of the bolt is passed through the oblong hole 330 and installed inside the threaded hole. By tightening and loosening the bolt, the distance between the bolt and the crossbeam 100 can be flexibly adjusted to adapt to different gel coat trimming scenarios and enhance the applicability of the mechanism.

[0039] At least four U-shaped mounting seats 102 for connecting the frame are installed on the crossbeam 100. The U-shaped mounting seats 102 facilitate the connection between the crossbeam 100 and the frame, enabling the trimming mechanism to be quickly installed and fixed as a whole, thus improving the ease of equipment assembly.

[0040] Therefore, in this compression sealing gel coat trimming mechanism, the motor 110 drives the drive wheel 111 to rotate, and the synchronous belt 130 is fitted outside the drive wheel 111 and the driven wheel 120, which drives the blade 251 on the blade mounting seat 200 to move back and forth between the two limit strips 300 through the through hole 101. The servo motion is used to precisely cut the edge material of the compressed and sealed gel coat, and correct the excess gel coat to achieve a beautiful effect.

[0041] The outer clamping plate 210 and the inner clamping plate 220 clamp the timing belt 130. The two are fastened by bolts passing through the fastening hole 230. The connecting plate 240 of the inner clamping plate 220 cooperates with the bending plate 250. The blade 251 is installed on the inside of the bending plate 250 with screws to ensure that the blade mounting seat 200 is firmly connected to the timing belt 130.

[0042] The U-shaped limiting slider 260 of the inner clamping plate 220 is slidably locked outside the rectangular slide rail 270 of the crossbeam 100, providing guidance for the movement of the blade mounting seat 200, ensuring that the blade 251 moves smoothly and improving the trimming accuracy.

[0043] The limiting strip 300 is engaged with the threaded hole of the crossbeam 100 through the waist-shaped hole 330 of the limiting link 310 and the limiting block 320. The bolt passes through the waist-shaped hole 330 and is installed in the threaded hole. Tightening or loosening the bolt can adjust the distance between the limiting strip 300 and the crossbeam 100 to adapt to different gel coat trimming needs.

[0044] The above are merely preferred embodiments of the present utility model and are not intended to limit the implementation methods and protection scope of the present utility model. Those skilled in the art should realize that any equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A compression sealing gel coat trimming mechanism, characterized in that, Includes a crossbeam (100), one side of which is provided with a synchronous belt (130), and the other side of which is provided with two limiting strips (300); A motor (110) is fixedly installed at one end of the crossbeam (100) on the same side as the synchronous belt (130), and a driven pulley (120) is rotatably installed at the other end of the crossbeam (100). A driving pulley (111) is installed on the output shaft of the motor (110), and the synchronous belt (130) is fitted around the driving pulley (111) and the driven pulley (120). A blade mounting seat (200) is installed on the synchronous belt (130), and a blade (251) is installed on the blade mounting seat (200). A through hole (101) is transversely through the middle of the crossbeam (100), and the blade (251) passes through the through hole (101) and emerges between the two limiting strips (300).

2. The compression sealing gel coat trimming mechanism according to claim 1, characterized in that, The blade mounting base (200) includes an outer clamping plate (210) and an inner clamping plate (220), which clamp the timing belt (130) in the middle. Both the outer clamping plate (210) and the inner clamping plate (220) are provided with fastening holes (230).

3. The compression sealing gel coat trimming mechanism according to claim 2, characterized in that, A connecting plate (240) is welded to the top inner wall of the inner clamping plate (220), and a bending plate (250) is welded to the inner end of the connecting plate (240). The blade (251) is installed on the inner side of the bending plate (250) by screws.

4. The compression sealing gel coat trimming mechanism according to claim 3, characterized in that, A U-shaped limiting slider (260) is welded to the inner wall of the middle part of the inner clamping plate (220), and a rectangular slide rail (270) is fixedly installed on the outer wall of the crossbeam (100). The U-shaped limiting slider (260) slides and is locked on the outside of the rectangular slide rail (270).

5. The compression sealing gel coat trimming mechanism according to claim 1, characterized in that, Both ends of the limiting strip (300) are welded with limiting rods (310), and the outer ends of the limiting rods (310) are welded with limiting blocks (320). Each limiting block (320) has at least two waist-shaped holes (330), and both ends of the crossbeam (100) have threaded holes corresponding to the waist-shaped holes (330).

6. The compression sealing gel coat trimming mechanism according to claim 1, characterized in that, At least four U-shaped mounting bases (102) for connecting frames are installed on the crossbeam (100).