Fermentation device for morinda citrifolia pomace fertilizer

Abstract

The utility model belongs to the technical field of food production and processing equipment, and particularly relates to a morinda citrifolia pomace fertilizer fermentation device which comprises a main body support, a shaft seat frame, a control panel and a first motor, the shaft seat frame is arranged at the side end of the main body support, the control panel is arranged at the side end of the shaft seat frame, and the first motor is arranged above the side end of the main body support. By arranging the driving support, the transmission shaft, the cam transmission roller, the spring, the quick pressing plate and the material returning baffle, morinda citrifolia fermentation raw materials are placed at the upper end of the main body support, then the first motor is started and drives the cam transmission roller to rotate through the transmission shaft, when the cam transmission roller rotates, one side of the protrusion extrudes the quick pressing plate, and the quick pressing plate compresses the spring; and the morinda citrifolia moves downwards under the limitation of the supporting columns until the bottom convex blocks are in contact with the morinda citrifolia and crush the morinda citrifolia. And then, the convex side of the cam transmission roller rotates to other directions, the upper end of the quick pressing plate loses pressure, and the spring rebounds to jack up and reset the quick pressing plate. And repeating the steps until the morinda citrifolia fruits are rapidly crushed by the rapid pressing plate.

Description

Technical Field

[0001] This utility model relates to the field of food production and processing equipment technology, specifically to a fermentation device for noni pomace fertilizer. Background Technology

[0002] Noni fruit fermentation is a biotransformation technology based on the action of natural microorganisms, primarily applied to the sustainable utilization of noni fruit resources in tropical regions. Noni fruit is rich in active ingredients (such as polysaccharides and flavonoids), but fresh fruit has a sour and astringent taste and is easily perishable. Fermentation effectively degrades pectin and fiber, releasing nutrients and generating beneficial metabolites (such as short-chain fatty acids). This technology can treat the pomace after juicing, reducing agricultural waste pollution, and can also produce high-value-added enzyme drinks, functional foods, or organic fertilizers. It is suitable for food processing, ecological agriculture, and the health industry, providing a solution with both economic and environmental benefits, especially for major noni fruit producing areas in Southeast Asia and the Pacific Islands.

[0003] The existing technology has the following shortcomings: In the existing technology, the "Noni Fruit Fermentation and Separation Device" with the publication number CN209456457U "includes a flange that is fastened to the upper end of the fermentation tank and the fermentation tank cover, an electric motor and a water inlet pipe are installed on the fermentation tank cover, the drive shaft of the electric motor is connected downward to a stirring paddle, the stirring paddle extends into the fermentation tank; a sight glass is installed on the side wall of the fermentation tank; the lower part of the fermentation tank is conical, a filter screen plate is horizontally fixed at the half-section of the cone, a primary liquid outlet is installed at the lower part of the cone; an upper slag outlet pipe is connected to the side wall of the cone above the filter screen plate; the upper slag outlet pipe is connected downward to the fruit pomace storage tank, the bottom outlet of the fruit pomace storage tank is connected downward to the middle slag outlet pipe, and the lower end of the middle slag outlet pipe is connected downward to the hopper of the screw dewatering machine.

[0004] The aforementioned device, through the combination of a fermentation tank, filter screen, and residue discharge pipe, achieves complete automatic separation of enzymes and pulp in noni fruit pulp. However, this structure does not improve the preparation steps in the early stage of noni fruit fermentation. Currently, the noni fruit fermentation and chopping operation is often done manually, which is inefficient, results in unevenly sized pieces, and requires manual collection after each batch of chopped noni fruit, indicating a low level of automation. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a fermentation device for noni fruit pomace fertilizer, which solves the current problems.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a fermentation device for noni pomace fertilizer, comprising a main support, a shaft support frame, a control panel, and a first motor. The shaft support frame is disposed on the side end of the main support, the control panel is disposed on the side end of the shaft support frame, and the first motor is disposed above the side end of the main support.

[0007] A drive bracket is provided on the side of the main support, and a material ejection baffle is provided on the upper end of the main support.

[0008] The ejector baffle also includes a slider, a rack, a drive gear, and a second motor. The slider is fixedly connected to the side of the ejector baffle, the rack is fixedly installed at the bottom of the ejector baffle, the tooth groove of the drive gear meshes with the rack, and the second motor is inserted into the side of the drive gear.

[0009] As a preferred technical solution of this utility model, the rack and the ejector baffle are connected at right angles, and the drive gear is also provided with a shaft structure in the middle, and is movably connected to the bottom of the main support through the shaft structure.

[0010] As a preferred technical solution of this utility model, the main support further includes a central sliding groove and a limiting groove. The central sliding groove is opened at the upper middle part of the main support, and the limiting groove is opened inside the upper side wall of the main support.

[0011] As a preferred embodiment of this utility model, the slider and the rack are respectively embedded in the limiting groove and the middle sliding groove, and a sliding connection is established between them.

[0012] As a preferred technical solution of this utility model, the drive bracket further includes a drive shaft, a cam drive roller, a speed plate, a support column and a spring. The drive shaft passes through the side end of the drive bracket and is movably connected to the shaft seat frame, and the other side is inserted into the side end of the first motor. The cam drive roller is sleeved around the drive shaft.

[0013] As a preferred technical solution of this utility model, the fast pressing plate is generally rectangular in shape, with an inverted trapezoidal structure arranged at equal intervals at its bottom end, and four sets of rectangular block structures on both sides.

[0014] As a preferred embodiment of this utility model, the support column is fixedly connected to the bottom of the rectangular structure on the side of the pressure plate, and the spring is sleeved around the support column.

[0015] Compared with the prior art, this utility model provides a fermentation device for noni pomace fertilizer:

[0016] A fermentation device for noni fruit pomace fertilizer comprises a drive support, a transmission shaft, a cam drive roller, a spring, a high-speed pressure plate, and a discharge baffle. During operation, the operator controls a first motor and a second motor via a control panel. After the noni fruit fermentation material is placed on the upper part of the main support, the first motor starts. The first motor drives the cam drive roller to rotate via the transmission shaft. As the cam drive roller rotates, its convex side presses against the high-speed pressure plate, compressing the spring and moving downwards under the constraint of the support column until the bottom protrusion contacts and crushes the noni fruit. Then, the convex side of the cam drive roller rotates to another direction, the upper part of the high-speed pressure plate loses pressure, and the spring rebounds, lifting the high-speed pressure plate back to its original position. This process is repeated until the high-speed pressure plate rapidly crushes the noni fruit. Then, the second motor starts and drives a rack via a drive gear. As the rack moves, it moves the upper discharge baffle. The discharge baffle, limited by a central chute and a limiting groove, pushes the crushed noni fruit towards the edge of the main support for collection and processing by the operator.

[0017] Through the above settings and processes, this structure achieves the following beneficial effects:

[0018] 1. Compared with the existing noni fruit fermentation equipment, a high-speed pressing system consisting of a cam drive roller, a drive shaft, and a high-speed pressing plate has been added. This system can perform high-frequency crushing of noni fruit in a short time without manual crushing, thus improving the degree of automation and making the crushing more uniform.

[0019] 2. Through the cooperation of the unloading baffle, limiting groove, rack and pinion and drive gear, the noni fruit can be automatically taken out of the working range of the high-speed pressing mechanism after being crushed. This not only further improves the degree of automation, but also avoids the machine crushing the fruit when it is manually removed, thus improving safety. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the bottom structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the ejector baffle and bottom connection position of this utility model;

[0023] Figure 4 A structural schematic diagram of the limiting groove and the middle sliding groove of this utility model is provided.

[0024] In the diagram: 1. Main support; 101. Middle slide groove; 102. Limiting groove; 2. Shaft support frame; 3. Control panel; 4. Drive support; 401. Drive shaft; 402. Cam drive roller; 403. Speed ​​plate; 404. Support column; 405. Spring; 5. First motor; 6. Unloading baffle; 601. Slider; 602. Rack; 603. Drive gear; 604. Second motor. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] In this embodiment: a fermentation device for noni fruit pomace fertilizer includes a main support 1, a shaft support frame 2, a control panel 3, and a first motor 5. The shaft support frame 2 is located on the side of the main support 1, the control panel 3 is located on the side of the shaft support frame 2, and the first motor 5 is located above the side of the main support 1.

[0027] A drive bracket 4 is provided on the side of the main support 1, and a material ejection baffle 6 is provided on the upper end of the main support 1.

[0028] The ejector baffle 6 also includes a slider 601, a rack 602, a drive gear 603, and a second motor 604. The slider 601 is fixedly connected to the side of the ejector baffle 6, the rack 602 is fixedly installed at the bottom of the ejector baffle 6, the tooth groove of the drive gear 603 meshes with the rack 602, and the second motor 604 is inserted into the side of the drive gear 603.

[0029] In this embodiment, the rack 602 and the ejector baffle 6 are connected at right angles. The drive gear 603 is also provided with a shaft structure in the middle and is movably connected to the bottom of the main support 1 through the shaft structure. The main support 1 also includes a central sliding groove 101 and a limiting groove 102. The central sliding groove 101 is opened at the upper middle part of the main support 1, and the limiting groove 102 is opened inside the upper side wall of the main support 1.

[0030] Specifically, such as Figure 3 and Figure 4 As shown, the ejector baffle 6 is connected to the rack 602 at a right angle, and can be driven laterally when the rack 602 moves, thus serving as the travel path for pushing the fruit residue.

[0031] In this embodiment, the slider 601 and the rack 602 are respectively embedded in the limiting groove 102 and the middle sliding groove 101, and a sliding connection is established between them; the drive bracket 4 also includes a drive shaft 401, a cam drive roller 402, a fast pressure plate 403, a support column 404 and a spring 405. The drive shaft 401 passes through the side end of the drive bracket 4 and is movably connected to the shaft seat 2, and the other side is inserted into the side end of the first motor 5. The cam drive roller 402 is sleeved around the drive shaft 401.

[0032] Specifically, such as Figure 1and Figure 2 As shown, the downward pressing motion of the pressure plate 403 is controlled by the cam drive roller 402 and then reset by the spring 405. Its pressing frequency is determined by the operating power of the first motor 5.

[0033] In this embodiment, the quick-pressing plate 403 has a rectangular structure, with an inverted trapezoidal structure arranged at equal intervals at its bottom end, and four sets of rectangular block structures on both sides. The support column 404 is fixedly connected to the bottom of the rectangular structure on the side of the quick-pressing plate 403, and the spring 405 is sleeved around the support column 404.

[0034] The working principle and usage process of this utility model are as follows: When using this equipment, the operator controls the first motor 5 and the second motor 604 through the control panel 3. After the noni fruit fermentation raw material is placed on the upper end of the main support 1, the first motor 5 is started. The first motor 5 drives the cam drive roller 402 to rotate through the drive shaft 401. When the cam drive roller 402 rotates, the convex side presses the speed plate 403, the speed plate 403 compresses the spring 405, and moves downward under the limit of the support column 404 until the bottom protrusion contacts the noni fruit and crushes it. Then the convex side of the cam drive roller 402 rotates to other directions, the upper end of the speed plate 403 loses pressure, and the spring 405 rebounds to lift the speed plate 403 back to its original position. Repeat the above steps until the fast press plate 403 quickly crushes the noni fruit, then the second motor 604 starts and drives the rack 602 to move through the drive gear 603. When the rack 602 moves, it drives the upper discharge baffle 6 to move. Under the limit of the middle slide groove 101 and the limiting groove 102, the discharge baffle 6 pushes the crushed noni fruit to the edge of the main support 1 so that the operator can collect and process it.

[0035] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A fermentation device for noni fruit pomace fertilizer, comprising a main support (1), a bearing bracket (2), a control panel (3), and a first motor (5), wherein the bearing bracket (2) is disposed on the side of the main support (1), the control panel (3) is disposed on the side of the bearing bracket (2), and the first motor (5) is disposed above the side of the main support (1), characterized in that: The main support (1) is provided with a drive support (4) on its side and a material ejection baffle (6) is provided at the upper end of the main support (1). The ejector baffle (6) further includes a slider (601), a rack (602), a drive gear (603), and a second motor (604). The slider (601) is fixedly connected to the side end of the ejector baffle (6), the rack (602) is fixedly installed at the bottom of the ejector baffle (6), the tooth groove of the drive gear (603) meshes with the rack (602), and the second motor (604) is inserted into the side end of the drive gear (603).

2. The fermentation device for noni pomace fertilizer according to claim 1, characterized in that: The rack (602) and the ejector baffle (6) are connected at right angles. The drive gear (603) is also provided with a shaft structure in the middle, and is movably connected to the bottom of the main support (1) through the shaft structure.

3. The fermentation device for noni pomace fertilizer according to claim 1, characterized in that: The main support (1) also includes a central sliding groove (101) and a limiting groove (102). The central sliding groove (101) is located at the upper middle part of the main support (1), and the limiting groove (102) is located inside the upper side wall of the main support (1).

4. The fermentation device for noni pomace fertilizer according to claim 1, characterized in that: The slider (601) and rack (602) are respectively embedded in the limiting groove (102) and the middle sliding groove (101), and are connected to each other in a sliding manner.

5. The fermentation device for noni pomace fertilizer according to claim 1, characterized in that: The drive bracket (4) also includes a drive shaft (401), a cam drive roller (402), a fast pressure plate (403), a support column (404), and a spring (405). The drive shaft (401) passes through the side end of the drive bracket (4) and is movably connected to the shaft seat (2), and the other side is inserted into the side end of the first motor (5). The cam drive roller (402) is sleeved around the drive shaft (401).

6. The fermentation device for noni pomace fertilizer according to claim 5, characterized in that: The fast pressing plate (403) has a rectangular structure, with an inverted trapezoidal structure arranged at equal intervals at its bottom end, and four sets of rectangular block structures on both sides.

7. The fermentation device for noni pomace fertilizer according to claim 5, characterized in that: The support column (404) is fixedly connected to the bottom of the rectangular structure on the side of the pressure plate (403), and the spring (405) is sleeved around the support column (404).

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