Finished data line power-on detection jig

Abstract

The utility model discloses a data line finished product power-on detection tool in the technical field of data line detection, which comprises a workbench, a testing mechanism and a plugging mechanism are arranged above the workbench, a first clamping socket is fixedly mounted at the front end of the workbench, and a second clamping socket is fixedly mounted at the rear end of the workbench. A first push block is arranged above the first clamping socket, a first mounting frame is fixedly mounted at the upper end of the first push block, a first air rod body is fixedly mounted on the first mounting frame, a first suction cup is fixedly mounted at the transmission end of the first air rod body, and a first data line plug is arranged on the first clamping socket; according to the power-on detection jig testing mechanism for the finished data line, the testing precision is improved through adsorption fixation and the standardized detection module, the plugging mechanism completes full automation of plugging actions through a bidirectional screw transmission system, the manual intervention intensity is remarkably reduced through cooperative operation of the two parts, the detection efficiency of the data line is improved, and the detection efficiency is improved. And meanwhile, the stability and repeatability of test data are ensured.

Description

Technical Field

[0001] This utility model relates to the field of data cable testing technology, specifically a power-on testing fixture for finished data cables. Background Technology

[0002] A data cable is a data transmission cable used to connect electronic devices to achieve data transmission, charging, or other functions. It typically consists of a cable and connectors at both ends, and can transmit data, power, or video and audio signals between devices. It is an important bridge for communication and charging between modern electronic devices. Data cable power-on testing refers to the process of monitoring and testing parameters such as heat generation, current, and voltage that may occur when a data cable is powered on, using specific technical means and equipment, to ensure the safe and reliable performance of the data cable.

[0003] Based on existing data cable power-on testing fixtures, it was found that when using these fixtures, manual handling of the data cable is usually required. The data cable is then plugged into the test terminal, and parameters such as heat, current, and voltage are monitored. However, the most physically demanding operation is the repeated plugging and unplugging of the data cable during the testing process, which is unavoidable. Over time, this significantly reduces work efficiency.

[0004] Based on this, this utility model designs a power-on testing fixture for finished data cables to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a power-on testing fixture for finished data cables to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A power-on testing fixture for finished data cables includes a workbench. A testing mechanism and a connection mechanism are arranged above the workbench. The testing mechanism includes a first snap-fit ​​socket, a second snap-fit ​​socket, a first push block, a first mounting bracket, a first pneumatic rod, and a first suction cup. The first snap-fit ​​socket is fixedly installed at the front end of the workbench, and the second snap-fit ​​socket is fixedly installed at the rear end of the workbench. The first push block is arranged above the first snap-fit ​​socket, and the first mounting bracket is fixedly installed at the upper end of the first push block. The first pneumatic rod is fixedly installed on the first mounting bracket, and the first suction cup is fixedly installed on the transmission end of the first pneumatic rod. A first data cable plug is provided on the first snap-fit ​​socket, and a second data cable plug is provided on the second snap-fit ​​socket. The connection mechanism includes a first screw and a first threaded seat. The first threaded seat is fixedly installed on the outer wall of the first push block, and the first screw is threadedly connected to the inner side of the first threaded seat.

[0008] Optionally, the testing mechanism further includes a second push block, a second mounting bracket, a second air rod body, and a second suction cup. The second push block is provided above the second snap-fit ​​socket. The second mounting bracket is fixedly installed on the upper end of the second push block. The second air rod body is fixedly installed on the second mounting bracket. The second suction cup is fixedly installed on the transmission end of the second air rod body.

[0009] Optionally, a telescopic rod is installed between the first push block and the second push block, a wiring plug is provided behind the second data cable plug, and a tester is provided in front of the first data cable plug.

[0010] Optionally, a wiring socket is provided at the rear end of the wiring plug, and the wiring socket and wiring plug are fixedly installed at the rear end of the workbench. A battery body is provided at the front of the tester, and the battery body and tester are fixedly installed at the front end of the workbench.

[0011] Optionally, the insertion mechanism further includes a first limiting slide plate, a second limiting slide plate, and a limiting slide rail. The first limiting slide plate is fixedly installed on the upper end of the first push block, and the second limiting slide plate is fixedly installed on the upper end of the second push block. A limiting slide rail is provided above the first limiting slide plate and the second limiting slide plate, and the limiting slide rail is fixedly installed on the first snap-fit ​​socket and the second snap-fit ​​socket.

[0012] Optionally, a transmission gear is fixedly installed at the rear end of the first screw, and a second screw is fixedly installed at the rear end of the transmission gear. A second threaded seat is provided on the outer side of the second screw, and the second threaded seat is fixedly installed on the second push block.

[0013] Optionally, a drive gear is provided on the right side of the transmission gear, the drive gear meshes with the transmission gear, a drive motor is provided in front of the drive gear, the transmission end of the drive motor is connected to the drive gear, and an organic support is fixedly installed at the lower end of the drive motor.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. In this utility model, a testing mechanism is provided. Through the positioning design of the first and second snap-fit ​​sockets, and in conjunction with the suction cup driven by the pneumatic rod, the plug is fixed by adsorption, which realizes the precise docking of the plug and the testing terminal, and provides stability for the subsequent pushing operation of the insertion mechanism.

[0016] 2. In this utility model, a plug-in mechanism is provided. The drive motor drives the first and second screws with reverse threads through gear meshing, so that the first and second push blocks achieve precise symmetrical positioning. The sliding cooperation between the limiting slide rail and the first and second limiting slide plates effectively suppresses lateral displacement during the plugging and unplugging process, ensuring axial alignment between the plug and the interface. At the same time, the screw transmission system, through the self-locking characteristic of the threads, can still maintain a stable plugging state when the power is off, avoiding accidental loosening during testing. The plug-in mechanism can effectively push the data cable plug in both directions, realizing the effect of plugging and unplugging the data cable plug, eliminating the need for repeated manual control of the plug, saving more time and effort, and ensuring the stability and reliability of the plugging, thus guaranteeing the reliability of the data cable test parameters. Attached Figure Description

[0017] Figure 1 This is a three-dimensional front view structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the structure of this utility model from a frontal view.

[0019] Figure 3 This is a three-dimensional top view of the structure of this utility model;

[0020] Figure 4 This is a three-dimensional sectional view of the structure of this utility model. Figure 1 ;

[0021] Figure 5 This is a top view of the structure of this utility model;

[0022] Figure 6 This is a three-dimensional left-side view structural schematic diagram of the present invention;

[0023] Figure 7 This is a three-dimensional right-view structural schematic diagram of the present invention;

[0024] Figure 8 This is a three-dimensional sectional view of the structure of this utility model. Figure 2 ;

[0025] Figure 9 This utility model Figure 4 A magnified three-dimensional structural diagram of point A in the middle;

[0026] Figure 10 This utility model Figure 4 A magnified three-dimensional structural diagram of point B in the middle;

[0027] Figure 11 This utility model Figure 8 A magnified three-dimensional structural diagram at point C.

[0028] In the diagram: 1. Workbench; 2. Testing mechanism; 201. First snap-fit ​​socket; 202. Second snap-fit ​​socket; 203. First push block; 204. First mounting bracket; 205. First air rod body; 206. First suction cup; 207. Second push block; 208. Second mounting bracket; 209. Second air rod body; 210. Second suction cup; 211. Telescopic rod; 212. Wiring plug; 213. Wiring socket; 214. Tester; 215. Battery body; 3. Plug-in mechanism; 301. Machine body bracket; 302. Drive motor; 303. Drive gear; 304. Transmission gear; 305. First screw; 306. First threaded seat; 307. Second screw; 308. Second threaded seat; 309. First limiting slide plate; 310. Second limiting slide plate; 311. Limiting slide rail body; 4. First data cable plug; 5. Second data cable plug. Detailed Implementation

[0029] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figures 1-11 In this embodiment of the present invention, a power-on testing fixture for a finished data cable includes a workbench 1. A testing mechanism 2 and a plugging mechanism 3 are arranged above the workbench 1. The testing mechanism 2 includes a first snap-fit ​​socket 201, a second snap-fit ​​socket 202, a first push block 203, a first mounting bracket 204, a first air rod 205, and a first suction cup 206. The first snap-fit ​​socket 201 is fixedly installed at the front end of the workbench 1, and the second snap-fit ​​socket 202 is fixedly installed at the rear end of the workbench 1. The first push block 203 is arranged above the first snap-fit ​​socket 201. The first mounting bracket 204 is fixedly installed at the upper end of the first push block 203. The first air rod 205 is fixedly installed on the first mounting bracket 204. The first suction cup 206 is fixedly installed on the transmission end of the first air rod 205. A first data cable plug 4 is provided on the first snap-fit ​​socket 201, and a second data cable plug 5 is provided on the second snap-fit ​​socket 202. The test mechanism 2 also includes a second push block 207, a second mounting bracket 208, a second air rod body 209, and a second suction cup 210. The second push block 207 is provided above the second snap-fit ​​socket 202. The second mounting bracket 208 is fixedly installed on the upper end of the second push block 207. The second air rod body 209 is fixedly installed on the second mounting bracket 208. The second suction cup 210 is fixedly installed on the transmission end of the second air rod body 209. A telescopic rod 211 is installed between the first push block 203 and the second push block 207. A wiring plug 212 is provided behind the second data cable plug 5. A tester 214 is provided in front of the first data cable plug 4. A wiring socket 213 is provided at the rear end of the wiring plug 212. The wiring socket 213 and the wiring plug 212 are fixedly installed at the rear end of the workbench 1. A battery body 215 is provided in front of the tester 214. The battery body 215 and the tester 214 are fixedly installed at the front end of the workbench 1.

[0033] See Figure 1 , Figure 6 , Figure 8 , Figure 9 , Figure 10 and Figure 11Before activation, the wiring socket 213, the first pneumatic rod 205, the second pneumatic rod 209, and the drive motor 302 need to be powered on and connected to the control terminal. During activation, the user only needs to place the data cable to be tested and the first data cable plug 4 and the second data cable plug 5 at both ends of the data cable onto the first snap-fit ​​socket 201 and the second snap-fit ​​socket 202. No additional plugging operation is required. Simply activate the first pneumatic rod 205 and the second pneumatic rod 209. The first pneumatic rod 205 pushes down the first suction cup 206, thus firmly adsorbing the first data cable plug 4. The second pneumatic rod 209 pushes down the second suction cup 210, thus firmly adsorbing the second data cable plug 5.

[0034] The insertion mechanism 3 includes a first screw 305 and a first threaded seat 306. The first threaded seat 306 is fixedly installed on the outer wall of the first push block 203, and the first screw 305 is threadedly connected to the inner side of the first threaded seat 306. The insertion mechanism 3 also includes a first limiting slide plate 309, a second limiting slide plate 310, and a limiting slide rail 311. The first limiting slide plate 309 is fixedly installed on the upper end of the first push block 203, and the second limiting slide plate 310 is fixedly installed on the upper end of the second push block 207. A limiting slide rail 311 is provided above the first limiting slide plate 309 and the second limiting slide plate 310. The limiting slide rail 311 is fixedly installed on the first snap-fit ​​socket. On the first screw 305 and the second snap-fit ​​socket 202, a transmission gear 304 is fixedly installed at the rear end of the first screw 305, a second screw 307 is fixedly installed at the rear end of the transmission gear 304, a second threaded seat 308 is provided on the outer side of the second screw 307, the second threaded seat 308 is fixedly installed on the second push block 207, a drive gear 303 is provided on the right side of the transmission gear 304, the drive gear 303 meshes with the transmission gear 304, a drive motor 302 is provided in front of the drive gear 303, the transmission end of the drive motor 302 is connected to the drive gear 303, and an organic bracket 301 is fixedly installed at the lower end of the drive motor 302.

[0035] See Figure 1 , Figure 6 , Figure 8 , Figure 9 , Figure 10 and Figure 11The drive motor 302 is started, which drives the drive gear 303 to rotate. The drive gear 303 meshes with the transmission gear 304, which in turn drives the transmission gear 304 and the first screw 305 and the second screw 307 at both ends to rotate. The screw grooves on the second screw 307 and the first screw 305 have opposite directions. When the first screw 305 and the second screw 307 rotate, the first push block 203 will move forward, and the second push block 207 will move backward. The first push block 203 drives the first mounting bracket 204, the first air rod body 205, the first suction cup 206, and the first data cable plug 4 at the lower end of the first suction cup 206 to move forward, thereby connecting the first data cable plug 4 to the tester 214. The second push block 207 drives the second mounting bracket 208, the second air rod body 209, the second suction cup 210, and the second data cable plug 5 at the lower end of the second suction cup 210 to move backward. The movement causes the second data cable plug 5 to connect with the connector plug 212, thus achieving the power connection effect. At this time, the connector socket 213 supplies power to the battery body 215 through the connector plug 212, the second data cable plug 5, the data cable, the first data cable plug 4, and the tester 214. The tester 214 will display the power supply parameters of the data cable, including the current and voltage of the data cable. The tester 214 is a USB tester commonly used for data cable charging detection. After completing the detection operation of a single data cable, the drive motor 302 is started to drive the drive gear 303 to rotate in the opposite direction, thereby causing the first push block 203 to move backward and the second push block 207 to move forward, thus achieving the effect of unplugging the first data cable plug 4 and the second data cable plug 5. At this time, the data cable can be quickly removed without the need for staff to perform plugging and unplugging operations. Only the test data needs to be observed, which is more time-saving and labor-saving.

[0036] The testing mechanism 2 combines a testing structure and an adsorption structure. The testing structure consists of a wiring socket 213, a wiring plug 212, a tester 214, and a battery body 215. Simply connecting the data cable to the testing structure allows the tester 214 to quickly provide feedback on the data cable's usage parameters. The adsorption structure uses a pneumatic rod control and suction cup adsorption to effectively fix the first data cable plug 4 and the second data cable plug 5, effectively clamping the data cable plugs (first data cable plug 4 and second data cable plug 5) and providing stability for the subsequent pushing operation of the insertion mechanism 3. The insertion mechanism 3 uses a pushing structure in conjunction with the adsorption structure of the testing mechanism 2. It uses a drive motor 302 for power and a first screw 305 and a second screw 307 for transmission, effectively pushing the data cable plug bidirectionally to achieve the effect of inserting and removing the data cable plug. This eliminates the need for repeated manual control of the plug, saving time and effort while ensuring the stability and reliability of the insertion, and guaranteeing the reliability of the data cable test parameters.

[0037] The working principle of this utility model is as follows: Before operation, place the first data cable plug 4 and the second data cable plug 5 at both ends of the data cable onto the first snap-fit ​​socket 201 and the second snap-fit ​​socket 202 respectively. Activate the first pneumatic rod 205 and the second pneumatic rod 209, driving the first suction cup 206 and the second suction cup 210 downwards via the transmission end to respectively adhere and fix the two plugs. Subsequently, the drive motor 302 starts, driving the drive gear 303 to mesh with the transmission gear 304, causing the coaxially connected first screw 305 and second screw 307 to rotate synchronously. Since the thread directions of the two screws are opposite, the first threaded seat 306 drives the first push block 20... 3. Moving forward, the second threaded seat 308 pushes the second push block 207 backward. At this time, the first push block 203 pushes the first data cable plug 4 forward to the tester 214 through the first mounting bracket 204, while the second push block 207 pushes the second data cable plug 5 backward to the wiring plug 212 through the second mounting bracket 208, forming a complete circuit from wiring socket 213 → wiring plug 212 → data cable → tester 214 → battery body 215. The tester 214 displays parameters such as current and voltage in real time. After the test is completed, the drive motor 302 reverses to drive the two push blocks to reset and automatically unplugs the plug. The operator only needs to observe the data and replace the wire to be tested.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A power-on testing fixture for finished data cables, comprising a workbench (1), characterized in that: A testing mechanism (2) and a plug-in mechanism (3) are provided above the workbench (1). The testing mechanism (2) includes a first snap-fit ​​socket (201), a second snap-fit ​​socket (202), a first push block (203), a first mounting bracket (204), a first gas spring body (205), and a first suction cup (206). The first snap-fit ​​socket (201) is fixedly installed at the front end of the workbench (1), and the second snap-fit ​​socket (202) is fixedly installed at the rear end of the workbench (1). The first push block (203) is provided above the first snap-fit ​​socket (201), and the first mounting bracket is fixedly installed at the upper end of the first push block (203). (204), a first gas rod body (205) is fixedly installed on the first mounting bracket (204), a first suction cup (206) is fixedly installed on the transmission end of the first gas rod body (205), a first data cable plug (4) is provided on the first snap-fit ​​socket (201), a second data cable plug (5) is provided on the second snap-fit ​​socket (202), the plug-in mechanism (3) includes a first screw (305) and a first threaded seat (306), a first threaded seat (306) is fixedly installed on the outer wall of the first push block (203), and the first screw (305) is threadedly connected to the inner side of the first threaded seat (306).

2. The power-on testing fixture for a finished data cable according to claim 1, characterized in that: The testing mechanism (2) further includes a second push block (207), a second mounting bracket (208), a second air rod body (209), and a second suction cup (210). The second push block (207) is provided above the second snap-fit ​​socket (202). The second mounting bracket (208) is fixedly installed on the upper end of the second push block (207). The second air rod body (209) is fixedly installed on the second mounting bracket (208). The second suction cup (210) is fixedly installed on the transmission end of the second air rod body (209).

3. The power-on testing fixture for a finished data cable according to claim 1, characterized in that: A telescopic rod (211) is installed between the first push block (203) and the second push block (207). A wiring plug (212) is provided behind the second data cable plug (5). A tester (214) is provided in front of the first data cable plug (4).

4. The power-on testing fixture for a finished data cable according to claim 3, characterized in that: The rear end of the connector (212) is provided with a connector socket (213). The connector socket (213) and the connector (212) are fixedly installed at the rear end of the workbench (1). The front end of the tester (214) is provided with a battery body (215). The battery body (215) and the tester (214) are fixedly installed at the front end of the workbench (1).

5. A power-on testing fixture for a finished data cable according to claim 2, characterized in that: The plug-in mechanism (3) further includes a first limiting slide plate (309), a second limiting slide plate (310), and a limiting slide rail (311). The first limiting slide plate (309) is fixedly installed on the upper end of the first push block (203), and the second limiting slide plate (310) is fixedly installed on the upper end of the second push block (207). A limiting slide rail (311) is provided above the first limiting slide plate (309) and the second limiting slide plate (310). The limiting slide rail (311) is fixedly installed on the first snap-fit ​​socket (201) and the second snap-fit ​​socket (202).

6. The power-on testing fixture for a finished data cable according to claim 5, characterized in that: A transmission gear (304) is fixedly installed at the rear end of the first screw (305), and a second screw (307) is fixedly installed at the rear end of the transmission gear (304). A second threaded seat (308) is provided on the outer side of the second screw (307), and the second threaded seat (308) is fixedly installed on the second push block (207).

7. A power-on testing fixture for a finished data cable according to claim 6, characterized in that: A drive gear (303) is provided on the right side of the transmission gear (304). The drive gear (303) meshes with the transmission gear (304). A drive motor (302) is provided in front of the drive gear (303). The transmission end of the drive motor (302) is connected to the drive gear (303). An organic support (301) is fixedly installed at the lower end of the drive motor (302).

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