Carrier special for data line connector crimping

Abstract

The utility model discloses a special carrier for data line connector crimping in the technical field of data line processing, which comprises a working table, a data line body arranged in the middle of the working table, a crimping mechanism arranged above the working table, a molding mechanism arranged above the crimping mechanism, and a supporting seat fixedly mounted at the upper end of the working table, a mounting plate is fixedly mounted in the middle of the supporting seat, a hydraulic cylinder is fixedly mounted on the mounting plate, a connecting plate is fixedly connected to the transmission end of the hydraulic cylinder, a crimping block is fixedly mounted at the lower end of the connecting plate, a glue melting box is fixedly mounted at the rear end of the mounting plate, a pressurizing plate is arranged at the upper end of the glue melting box, and a connecting rod is fixedly mounted in the middle of the pressurizing plate. The special carrier for data line connector crimping is additionally provided with the crimping mechanism and the molding mechanism, and the beneficial effects of the crimping mechanism and the molding mechanism are reflected in that the crimping and molding processes of the data line connector are efficiently and stably completed, so that the production efficiency is improved, the product quality is ensured, and a reliable solution is provided for data line processing.

Description

Technical Field

[0001] This utility model relates to the field of data cable processing technology, specifically a special carrier for crimping data cable connectors. Background Technology

[0002] A data cable is a connection cable used to transmit data or power between electronic devices. It is usually composed of a conductor (such as copper wire), an insulation layer, and an outer sheath. It is equipped with a specific interface to adapt to different devices. Its core function is to realize data communication (such as file transfer, signal synchronization) or power supply (such as charging) between devices through physical connection. It is widely used in electronic products such as mobile phones, computers, and cameras, and is an indispensable auxiliary tool in modern digital life.

[0003] In existing technologies, the crimping of data cable connectors typically relies on crimping pliers to connect and fix the data cable to the connector to ensure electrical conductivity and mechanical stability. However, the crimping pliers currently in widespread use have significant limitations in actual operation. Their use is cumbersome and the operation is complex, especially lacking effective support and positioning functions for the data cable. In addition, the existing crimping pliers have relatively simple functions, only able to complete basic crimping tasks of the cable and connector, and cannot meet diverse processing needs, such as cable pre-shaping or multi-station simultaneous operation. This not only limits the improvement of processing efficiency but also increases the technical burden on operators, thus restricting the flexibility and reliability of data cable processing equipment in actual production.

[0004] Based on this, this utility model designs a special carrier for crimping data cable connectors to solve the above problems. Utility Model Content

[0005] The purpose of this utility model is to provide a special carrier for crimping data cable connectors to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A dedicated carrier for crimping data cable connectors includes a workbench, a data cable body disposed in the middle of the workbench, a crimping mechanism disposed above the workbench, and a molding mechanism disposed above the crimping mechanism. The crimping mechanism includes a support base, a mounting plate, a hydraulic cylinder, a connecting plate, and a crimping block. The support base is fixedly mounted on the upper end of the workbench, the mounting plate is fixedly mounted on the middle of the support base, the hydraulic cylinder is fixedly mounted on the mounting plate, the transmission end of the hydraulic cylinder is fixedly connected to the connecting plate, and the crimping block is fixedly mounted on the lower end of the connecting plate. The molding mechanism includes a melt box, a pressure plate, and a connecting rod. The melt box is fixedly mounted on the rear end of the mounting plate, the pressure plate is disposed on the upper end of the melt box, and the connecting rod is fixedly mounted on the middle of the pressure plate. The end of the connecting rod away from the pressure plate is fixedly connected to the connecting plate.

[0008] Optionally, the pressing mechanism further includes a fixing frame, which is fixedly installed on the right end of the worktable.

[0009] Optionally, a first clamping block is installed at the left end of the fixing frame, a rotating frame is installed in the middle of the fixing frame, and a second clamping block is installed at the left end of the rotating frame.

[0010] Optionally, a rotating seat is installed at the right end of the fixed frame, and a threaded rod is internally threaded onto the rotating seat, the threaded rod being connected to the rotating frame.

[0011] Optionally, the molding mechanism further includes a lower glue slope and a sealing plate, wherein the lower glue slope is fixedly installed at the lower end of the melt box, and a sealing plate is installed in the middle of the lower glue slope.

[0012] Optionally, a molding tray is provided below the melt box, and the molding tray is fixedly installed on the inner wall of the support base.

[0013] Optionally, a packing cylinder is fixedly installed at the left end of the pressure plate, and an exhaust pipe is fixedly connected to the right end of the pressure plate, with an electrically controlled valve fixedly installed on the exhaust pipe.

[0014] Optionally, a heating wire is fixedly installed inside the melt box, and an electrical control box is fixedly installed on the outer wall of the melt box, the electrical control box being electrically connected to the heating wire.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In this utility model, a crimping mechanism is provided. The crimping mechanism adopts a double-end clamping structure and a hydraulic connection structure. The double-end clamping structure can quickly and stably fix and clamp the data cable, providing support stability and reliability for subsequent crimping operations. The hydraulic connection structure squeezes the wire core inside the data cable by applying pressure, achieving stable docking and crimping effect, effectively improving the connection quality and efficiency of the wire core.

[0017] 2. In this utility model, a molding mechanism is provided, which adopts a melting structure and an adhesive application structure. The melting structure can quickly heat the polyvinyl chloride colloid to prepare for subsequent wrapping of the data cable core. The adhesive application structure uses the hydraulic pushing force of the hydraulic cylinder to realize the downward movement of the pressure plate, thereby extruding the colloid to wrap the data cable core, which increases the docking stability of the core and improves the protective strength of the core. Attached Figure Description

[0018] Figure 1 This is a three-dimensional front view structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the structure of this utility model from a frontal view.

[0020] Figure 3 This is a three-dimensional top view of the structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the three-dimensional rear view structure of this utility model;

[0022] Figure 5 This is a top view of the structure of this utility model;

[0023] Figure 6 This is a three-dimensional sectional view of the structure of this utility model. Figure 1 ;

[0024] Figure 7 This is a three-dimensional sectional view of the structure of this utility model. Figure 2 ;

[0025] Figure 8 This is a three-dimensional sectional view of the structure of this utility model. Figure 3 ;

[0026] Figure 9 This is a three-dimensional sectional view of the structure of this utility model. Figure 4 .

[0027] In the diagram: 1. Workbench; 2. Crimping mechanism; 201. Support base; 202. Mounting plate; 203. Hydraulic cylinder; 204. Connecting plate; 205. Crimping block; 206. Fixing frame; 207. First clamping block; 208. Rotating frame; 209. Second clamping block; 210. Rotating seat; 211. Threaded rod; 3. Molding mechanism; 301. Melt box; 302. Glue slope; 303. Sealing plate; 304. Pressure plate; 305. Packing cylinder; 306. Exhaust pipe; 307. Electrically controlled valve; 308. Molding tray; 309. Electrical control box; 310. Heating wire; 311. Connecting rod; 4. Data cable. Detailed Implementation

[0028] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figures 1-9In this embodiment of the present invention, a special carrier for crimping data cable connectors includes a workbench 1, a data cable body 4 disposed in the middle of the workbench 1, a crimping mechanism 2 disposed above the workbench 1, and a molding mechanism 3 disposed above the crimping mechanism 2. The crimping mechanism 2 includes a support base 201, a mounting plate 202, a hydraulic cylinder 203, a connecting plate 204, and a crimping block 205. The support base 201 is fixedly installed at the upper end of the workbench 1, the mounting plate 202 is fixedly installed in the middle of the support base 201, and the hydraulic cylinder 203 is fixedly installed on the mounting plate 202. The transmission end of 3 is fixedly connected to a connecting plate 204. A pressing block 205 is fixedly installed at the lower end of the connecting plate 204. The pressing mechanism 2 also includes a fixed frame 206. A fixed frame 206 is fixedly installed at the right end of the worktable 1. A first clamping block 207 is installed at the left end of the fixed frame 206. A rotating frame 208 is installed in the middle of the fixed frame 206. A second clamping block 209 is installed at the left end of the rotating frame 208. A rotating seat 210 is installed at the right end of the fixed frame 206. A threaded rod 211 is threadedly connected to the inside of the rotating seat 210. The threaded rod 211 is connected to the rotating frame 208.

[0032] See Figure 1 , Figure 6 , Figure 7 and Figure 9 Initially, before activation, the hydraulic cylinder 203, electric control valve 307, electric control box 309, and heating wire 310 need to be energized and connected to the control terminal. Upon activation, first place the two sets of data cables 4 to be connected in the middle of the workbench 1, and connect the cores of the two sets of data cables 4. Then activate the double-end clamping structure, which consists of a fixed frame 206, a first clamping block 207, a rotating frame 208, a second clamping block 209, a rotating seat 210, and a threaded rod 211. Upon activation, first place the data cable 4 between the first clamping block 207 and the second clamping block 209, rotate the threaded rod 211, and then push the rotating frame 208, causing the data cable 4 to be connected to the rotating frame 208. The second clamping block 209 approaches the first clamping block 207, thereby stably clamping the data cable 4 between the first clamping block 207 and the second clamping block 209. The clamping structure is divided into two groups, which can effectively clamp the two groups of data cables 4 stably in the middle of the workbench 1. After ensuring that the data cable 4 is effectively clamped, the hydraulic connection structure is activated. The hydraulic connection structure consists of a support base 201, a mounting plate 202, a hydraulic cylinder 203, a connecting plate 204, and a pressing block 205. The hydraulic cylinder 203 is activated to push the connecting plate 204 and the pressing block 205 downward. The pressing block 205 is used to squeeze the core of the data cable 4. By increasing the pressure, the core can be effectively pressed tightly together.

[0033] Among them, the crimping mechanism 2 adopts a double-end clamping structure and a hydraulic connection structure. The double-end clamping structure can quickly fix and clamp the data cable body 4, serving as a clamping carrier for the data cable and providing support stability and reliability for subsequent crimping operations. The hydraulic connection structure squeezes the wire core inside the data cable body 4 by applying pressure, which can effectively and stably connect the wire cores at both ends to achieve the crimping effect.

[0034] The molding mechanism 3 includes a melt box 301, a pressure plate 304, and a connecting rod 311. The melt box 301 is fixedly installed at the rear end of the mounting plate 202. The pressure plate 304 is provided at the upper end of the melt box 301. The connecting rod 311 is fixedly installed in the middle of the pressure plate 304. The end of the connecting rod 311 away from the pressure plate 304 is fixedly connected to the connecting plate 204. The molding mechanism 3 also includes a lower glue slope 302 and a sealing plate 303. The lower glue slope 302 is fixedly installed at the lower end of the melt box 301. The sealing plate 303 is installed in the middle of the lower glue slope 302. A sealing sheet 303 is provided below the melt box 301, and a plastic tray 308 is provided below it. The plastic tray 308 is fixedly installed on the inner wall of the support base 201. A packing cylinder 305 is fixedly installed on the left end of the pressure plate 304, and an exhaust pipe 306 is fixedly connected to the right end of the pressure plate 304. An electric control valve 307 is fixedly installed on the exhaust pipe 306. A heating wire 310 is fixedly installed inside the melt box 301. An electric control box 309 is fixedly installed on the outer wall of the melt box 301. The electric control box 309 is electrically connected to the heating wire 310.

[0035] See Figure 1 , Figure 7 , Figure 8 and Figure 9 The molding mechanism 3 is activated along with the crimping mechanism 2. After the crimping operation of the two sets of data cable bodies 4 is completed, the data cable body 4 is placed directly on the molding tray 308. Then, the electric control valve 307 is closed, so that the exhaust pipe 306 no longer exhausts. The polyvinyl chloride (PVC) colloid is filled into the melt box 301 through the packing cylinder 305. The electric control box 309 and the heating wire 310 are activated to heat the PVC colloid at high temperature. The hydraulic cylinder 203 is activated to push down the connecting plate 204. The connecting plate 204 drives the connecting rod 311 and the pressure plate 304 to move down. The pressure plate 304 squeezes the colloid inside the melt box 301, thereby allowing the colloid to pass through. The sealing sheet 303 is extruded and covers the data cable body 4 joint on the plastic tray 308. The adhesive covers the connecting core of the data cable body 4, which can wrap the core. Using polyvinyl chloride adhesive to wrap the core can effectively increase the joint stability of the core and improve the protection strength of the core. It should be noted that when the crimping mechanism 2 is used for crimping operation, the solenoid valve 307 needs to be opened to ensure that the vent pipe 306 can effectively vent and depressurize, so as to prevent the adhesive inside the melt box 301 from being squeezed out. The power of the pressure plate 304 is provided by the hydraulic cylinder 203 in the crimping mechanism 2. The hydraulic cylinder 203 has two functions and does not reduce efficiency.

[0036] Among them, the molding mechanism 3 adopts a melting structure and a gluing structure. The melting structure can quickly heat the polyvinyl chloride colloid and prepare it for subsequent wrapping of the data cable core. The gluing structure, with the hydraulic pushing force of the hydraulic cylinder 203 in the crimping mechanism 2, can push the pressure plate 304, thereby increasing the pressure to extrude the colloid and achieve the effect of the colloid wrapping the data cable core. This can strengthen the crimping of the data cable and protect the core.

[0037] The working principle of this utility model is as follows: First, the two sets of data cables 4 to be connected are placed in the middle of the workbench 1, and the cores are connected. Then, the double-end clamping structure is activated, that is, the data cable 4 is placed between the first clamping block 207 and the second clamping block 209. By rotating the threaded rod 211, the rotating frame 208 is pushed, so that the second clamping block 209 is close to the first clamping block 207, thereby stabilizing the data cable 4. After ensuring stable clamping, the hydraulic connection structure is activated, that is, the hydraulic cylinder 203 is activated to push the connecting plate downward. 204 and crimping block 205 are used to crimp the core of the data cable body 4 to achieve a tight crimp. Then, the molding mechanism 3 is activated along with the crimping mechanism 2 to place the data cable body 4 on the molding tray 308. The electric control valve 307 is closed, polyvinyl chloride glue is filled into the melt box 301 and heated. Finally, the hydraulic cylinder 203 is activated to push the pressure plate 304 down, and the extruded glue is squeezed out through the sealing plate 303 to cover the joint of the data cable body 4, thereby completing the wrapping and protection of the core.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A special carrier for crimping data cable connectors, comprising a workbench (1), wherein a data cable body (4) is disposed in the middle of the workbench (1), characterized in that: A pressing mechanism (2) is provided above the workbench (1), and a molding mechanism (3) is provided above the pressing mechanism (2). The pressing mechanism (2) includes a support base (201), a mounting plate (202), a hydraulic cylinder (203), a connecting plate (204), and a pressing block (205). The support base (201) is fixedly installed at the upper end of the workbench (1), and the mounting plate (202) is fixedly installed in the middle of the support base (201). The hydraulic cylinder (203) is fixedly installed on the mounting plate (202), and the transmission end of the hydraulic cylinder (203) is fixedly installed on the mounting plate (202). A connecting plate (204) is fixedly connected to the molded mechanism (3). A pressing block (205) is fixedly installed at the lower end of the connecting plate (204). The molded mechanism (3) includes a melt box (301), a pressure plate (304), and a connecting rod (311). The melt box (301) is fixedly installed at the rear end of the mounting plate (202). A pressure plate (304) is provided at the upper end of the melt box (301). A connecting rod (311) is fixedly installed in the middle of the pressure plate (304). The end of the connecting rod (311) away from the pressure plate (304) is fixedly connected to the connecting plate (204).

2. The data cable connector crimping carrier according to claim 1, characterized in that: The crimping mechanism (2) also includes a fixing frame (206), which is fixedly installed on the right end of the workbench (1).

3. The data cable connector crimping carrier according to claim 2, characterized in that: A first clamping block (207) is installed at the left end of the fixed frame (206), a rotating frame (208) is installed in the middle of the fixed frame (206), and a second clamping block (209) is installed at the left end of the rotating frame (208).

4. The data cable connector crimping carrier according to claim 3, characterized in that: A rotating seat (210) is installed on the right end of the fixed frame (206), and a threaded rod (211) is threaded inside the rotating seat (210), which is connected to the rotating frame (208).

5. A special carrier for crimping data cable connectors according to claim 1, characterized in that: The molding mechanism (3) further includes a lower glue slope (302) and a sealing plate (303). The lower glue slope (302) is fixedly installed at the lower end of the melt box (301), and the sealing plate (303) is installed in the middle of the lower glue slope (302).

6. The data cable connector crimping carrier according to claim 1, characterized in that: A plastic tray (308) is provided below the melt box (301), and the plastic tray (308) is fixedly installed on the inner wall of the support base (201).

7. A special carrier for crimping data cable connectors according to claim 1, characterized in that: A packing cylinder (305) is fixedly installed on the left end of the pressure plate (304), and an exhaust pipe (306) is fixedly connected to the right end of the pressure plate (304). An electric control valve (307) is fixedly installed on the exhaust pipe (306).

8. A special carrier for crimping data cable connectors according to claim 1, characterized in that: A heating wire (310) is fixedly installed inside the glue melting box (301), and an electrical control box (309) is fixedly installed on the outer wall of the glue melting box (301). The electrical control box (309) is electrically connected to the heating wire (310).

Images