Electronic cigarette assembling jig
By designing a detachable housing and card slot structure, and utilizing magnetic force and electromagnetic fields to achieve coaxiality detection, the complexity and high cost of traditional electronic cigarette assembly equipment are solved, enabling low-cost and efficient assembly operations.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN HEYUHONG METAL PROD CO LTD
- Filing Date
- 2025-04-11
- Publication Date
- 2026-04-10
AI Technical Summary
Traditional e-cigarette assembly equipment has a complex structure, resulting in high production costs, high operational difficulty, difficult maintenance, and high labor costs, requiring professional training.
Design an electronic cigarette assembly fixture with a detachable structure including a housing and a mounting platform. Utilize magnetic connection and electromagnetic field to achieve coaxiality detection, simplifying the operation process and reducing equipment complexity.
It reduces production and labor costs, simplifies operating procedures, makes it easy for operators of varying skill levels to use, and reduces training and time costs.
Smart Images
Figure CN224098795U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electronic cigarette assembly technical field especially is a kind of electronic cigarette assembly fixture. BACKGROUND
[0002] Electronic cigarette assembly refers to the process that various components and parts of electronic cigarette are assembled according to design requirements to form a complete and fully functional electronic cigarette product, and in the process of reassembly, the coaxiality and straightness need to be detected to ensure the appearance of the product. In the process of traditional coaxiality detection equipment, the design is usually complex, and multiple steps or components are required to complete the coaxiality or motor rotation detection, increasing the operation difficulty and time. The complex structure not only increases the manufacturing cost, but also makes the maintenance and repair of the equipment more difficult, requiring regular inspection and maintenance by professional technicians.
[0003] In addition, due to the use of more complex mechanical structure or advanced materials in traditional equipment, the production cost is higher, which affects the market competitiveness of the product. At the same time, the complex operation process requires more manpower, and whether it is operation or subsequent maintenance, it needs to be executed by specially trained technicians, thereby increasing the labor cost. In order to enable the operator to use the equipment skillfully, a lot of time and resources need to be invested in training, increasing the cost. Therefore, the present inventor proposes an electronic cigarette assembly fixture to detect the coaxiality with a simplified structure to solve the above technical problems of reducing labor training cost. SUMMARY
[0004] The utility model aims to provide a technical solution to solve the above problems.
[0005] An electronic cigarette assembly fixture includes a shell and a clamping table. The shell and the clamping table are detachable, one end of the shell is a disassembly part, the surface of one end of the disassembly part is a threaded part, the threaded part is an external thread structure, the inside of the shell and the disassembly part is provided with an inner cavity, the inner cavity of the shell is provided with an internal thread structure matched with the threaded part, the inner cavity of the shell is provided with a mounting groove, the mounting groove is an inner groove structure, a rolling iron ring is installed in the mounting groove, one end of the clamping table is a magnet mounting table, the magnet mounting table is magnetically connected with the rolling iron ring, and the inside of the clamping table is provided with an energized component for generating an electromagnetic field.
[0006] The shell and the clamping table are detachable, and are tightly connected through the threaded part and the internal thread structure. This design allows users to easily disassemble and assemble, making it easy to maintain and replace parts. The clamping table can install different components or modules according to different needs, improving the versatility and adaptability of the assembly fixture.
[0007] When assembly is required, one end of the housing is fitted onto the surface of the magnet mounting platform. When the power-on component is connected to the power source and generates an electromagnetic field, the electromagnetic field increases the magnetic force of the magnet mounting platform, connecting the magnet mounting platform with the rolling iron ring. When the two are connected, the magnet mounting platform and the rolling iron ring are magnetically attracted. The operator can rotate the surface of the housing to make the housing rotate. When the housing rotates, the rolling iron ring remains in an attracted state, which serves to limit the installation position of the housing and allows the operator to observe the coaxiality of the housing during the assembly stage.
[0008] Furthermore, the power-conducting assembly includes a mounting head and a coil. The coil is located at one end of the mounting head, and the surface of the coil is a winding assembly. The winding assembly is in contact with the surface of the magnet mounting platform. The mounting head is located inside the mounting platform, and the surface of the mounting head is provided with reinforcing ribs to increase the support force.
[0009] The reinforcing ribs enhance the mechanical strength of the mounting head, ensuring it is less prone to deformation or damage during use. The coil and its surface windings efficiently generate the required electromagnetic field. When connected to an external power source, the coil is energized, and current flows through it. By applying the right-hand screw rule, the current induces magnetic flux in the magnet mounting platform, generating electromagnetic attraction. This attraction holds the rolling iron ring in place, effectively defining the housing's mounting position and allowing operators to observe the coaxiality of the housing during assembly.
[0010] Furthermore, the housing is cylindrical, and the shape of the housing is consistent with that of the disassembly part. The mounting platform is conical, and the magnet mounting platform is located at the end of the mounting platform near the housing and has a raised structure. The cylindrical design of both the housing and the disassembly part ensures a tight fit between them, reduces the possibility of gaps and loosening, and enhances the stability of the overall structure. In addition, the cylindrical design of the housing and the disassembly part simplifies the user's operation steps, making the assembly and disassembly process more intuitive and convenient. At the same time, it makes the force evenly distributed on each contact surface, avoiding deformation or damage caused by excessive local force.
[0011] Furthermore, one end of the card holder is provided with a buffer rubber block, which is arc-shaped; the buffer rubber block can absorb and disperse external impact forces, reducing the impact and damage to the bottom surface of the card holder during the insertion or removal of the installation position.
[0012] Furthermore, the rolling iron ring and the mounting groove are configured with a clearance fit, allowing the rolling iron ring to move along the inner surface of the mounting groove. When the rolling iron ring is in an adsorption state, the housing can still move freely through the clearance fit between the mounting groove and the rolling iron ring, ensuring that its position can be adjusted as needed during magnetic connection, providing greater flexibility and adaptability.
[0013] Further, the surface of the dismounting part is provided with an antiskid rubber ring for increasing friction, the contact area between the surface of the dismounting part and the hands of the operator is increased through the antiskid rubber ring, so that the contact points are increased, the friction is increased, and the situation that the product falls from the hands due to finger slipping or small friction during the detection rotation is avoided.
[0014] Compared with the prior art, the utility model has the advantages that: simple structure is adopted to assist the operator in coaxiality detection, the heavy operation of traditional motor rotation detection is improved, the production cost is reduced, the labor cost is reduced, the method can be applied to operators with different proficiency, and the training cost and time cost are reduced. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a perspective view of an electronic cigarette assembly jig;
[0016] Figure 2 It is an explosion view of an electronic cigarette assembly jig;
[0017] Figure 3 It is another explosion view of an electronic cigarette assembly jig;
[0018] Figure 4 It is a perspective view of a power supply assembly in an electronic cigarette assembly jig;
[0019] In the figure: shell-1, clamping table-2, dismounting part-3, threaded part-4, inner cavity-5, inner thread structure-6, mounting groove-7, rolling iron ring-8, magnet mounting table-9, mounting head-10, coil-11, winding group-12, reinforcing rib-13, buffer rubber block-14, antiskid rubber ring-15. DETAILED DESCRIPTION
[0020] The utility model will be described in further detail below in combination with the drawings and specific embodiments.
[0021] In this embodiment, referring to Figures 1-4 , a specific implementation of an electronic cigarette assembly jig, including shell 1 and clamping table 2, the shell 1 and clamping table 2 are detachable structure, one end of shell 1 is dismounting part 3, one end surface of dismounting part 3 is threaded part 4, threaded part 4 is external thread structure, the inside of shell 1 and dismounting part 3 is all provided with inner cavity 5, the inner cavity 5 of shell 1 is provided with inner thread structure 6 matched with threaded part 4, the inner cavity 5 of shell 1 is provided with mounting groove 7, mounting groove 7 is recessed groove structure, the inside of mounting groove 7 is installed rolling iron ring 8, one end of clamping table 2 is magnet mounting table 9, magnet mounting table 9 and rolling iron ring 8 are magnetically connected, the inside of clamping table 2 is provided with power supply assembly for generating electromagnetic field;
[0022] The shell 1 and the card table 2 are detachable, and are tightly connected through the threaded part 4 and the internal thread structure 6, which makes the user easily disassemble and assemble, and facilitates maintenance and replacement of parts, and the card table 2 can install different components or modules according to different needs, improving the versatility and adaptability of the assembly fixture.
[0023] When assembly is needed, one end of the shell 1 is sleeved into the surface of the magnet mounting table 9, and when the energized component is connected to the power supply to generate an electromagnetic field, the magnetic force of the magnet mounting table 9 is increased through the electromagnetic field, so that the magnet mounting table 9 is connected with the rolling iron ring 8, and when the two are connected, the magnet mounting table 9 and the rolling iron ring 8 are magnetically attracted, the operator can rotate the surface of the shell 1, so that the shell 1 rotates, and the rolling iron ring 8 is still in the adsorbed state, which limits the installation position of the shell 1, so that the operator can observe the coaxiality of the shell 1 during the assembly stage.
[0024] The energized component includes a mounting head 10 and a coil 11, the coil 11 is located at one end of the mounting head 10, the surface of the coil 11 is a winding group 12, the winding group 12 is attached to the surface of the magnet mounting table 9, the mounting head 10 is located in the interior of the card table 2, and the surface of the mounting head 10 is provided with a reinforcing rib 13 for increasing the supporting force;
[0025] The design of the reinforcing rib 13 can improve the mechanical strength of the mounting head 10, and ensure that it is not easily deformed or damaged during use, and the coil 11 and the winding group 12 on the surface thereof can efficiently generate the required electromagnetic field, when an external power supply is connected, the coil 11 is energized after the power supply, and current flows through the coil 11, according to the right-hand screw rule, the current generates magnetic flux in the magnet mounting table 9 and electromagnetic attraction, the rolling iron ring 8 is in the adsorbed state through the electromagnetic attraction of the magnet mounting table 9, which limits the installation position of the shell 1, and facilitates the operator to observe the coaxiality of the shell 1 during the assembly stage.
[0026] The shell 1 is cylindrical, the shape of the shell 1 and the disassembly part 3 is consistent, the card table 2 is conical, the magnet mounting table 9 is located at one end of the card table 2 close to the shell 1 and is in a convex structure; the cylindrical design of the shell 1 and the disassembly part 3 ensures the close fit between the two, reduces the possibility of gap and looseness, and enhances the stability of the overall structure, in addition, the cylindrical design of the shell 1 and the disassembly part 3 simplifies the operation steps of the user, making the assembly and disassembly process more intuitive and convenient, and at the same time, the force is evenly distributed on each contact surface, avoiding deformation or damage caused by excessive local force.
[0027] One end of the card table 2 is provided with a buffer rubber block 14, and the buffer rubber block 14 is in a circular arc shape; the buffer rubber block 14 can absorb and disperse the impact force from the outside, and reduce the impact and damage to the surface of the bottom of the card table 2 during the process of inserting or taking out the installation position.
[0028] The rolling iron ring 8 is arranged in a gap fit with the mounting groove 7, and the rolling iron ring 8 can move along the inner surface of the mounting groove 7; when the rolling iron ring 8 is in the adsorption state, the shell 1 can still move freely through the gap fit between the mounting groove 7 and the rolling iron ring 8, so that the position can be adjusted as needed when the magnetic connection is performed, and greater flexibility and adaptability are provided.
[0029] The surface of the dismounting part 3 is provided with an anti-skid rubber ring 15 for increasing friction, the contact area between the surface of the dismounting part 3 and the hands of the operator is increased through the anti-skid rubber ring 15, so that the contact points are increased, the friction is increased, and the situation that the product falls from the hands due to finger slipping or small friction during the detection rotation is avoided
[0030] The operation process of the utility model is as follows: the card table 2 is installed in the reserved hole of the jig, the position of the card table 2 is limited by the jig, and then when the coaxiality detection of small batch sampling is carried out, one end of the shell 1 is sleeved on the surface of the magnet mounting table 9 in a manual mode, when the power-on assembly is connected to the power supply to generate an electromagnetic field, the magnet force of the magnet mounting table 9 is increased through the electromagnetic field, the magnet mounting table 9 is connected with the rolling iron ring 8, when the two are connected, the magnet mounting table 9 and the rolling iron ring 8 are magnetically adsorbed, the operator can rotate the surface of the shell 1, so that the shell 1 rotates, the rolling iron ring 8 is still in the adsorption state when the shell 1 rotates, the effect of limiting the installation position of the shell 1 is achieved, the operator can observe the coaxiality of the shell 1 during the assembly stage, and when the shell 1 rotates without tilting and shaking, the coaxiality detection process of small batch is completed.
[0031] The design points of the utility model are as follows: the simple structure is used to assist the operator to detect the coaxiality, the heavy operation of the traditional motor rotation detection is improved, the production cost is reduced, the labor cost is reduced, in addition, the method can be suitable for operators with different proficiency, and the training cost and time cost are reduced.
[0032] The above content is a further detailed description of the utility model in combination with specific preferred embodiments, and the specific implementation of the utility model cannot be limited to these descriptions. For ordinary skilled persons in the technical field to which the utility model belongs, without departing from the concept of the utility model, a plurality of simple deductions or substitutions can be made, and all of them should be regarded as the protection range of the utility model.
Claims
1. An electronic cigarette assembly fixture, comprising a housing and a mounting platform, characterized in that: The housing and the mounting plate are detachable. One end of the housing is a detachment part, and one end surface of the detachment part is a threaded part with an external thread structure. Both the housing and the detachment part have internal cavities. The internal cavity of the housing has an internal thread structure that matches the threaded part for installation. The internal cavity of the housing has an installation groove with an inwardly recessed structure. A rolling iron ring is installed inside the installation groove. One end of the mounting plate is a magnet mounting platform, and the magnet mounting platform and the rolling iron ring are magnetically connected. The interior of the mounting plate has an energizing component for generating an electromagnetic field.
2. The electronic cigarette assembly fixture according to claim 1, characterized in that: The power-conducting assembly includes a mounting head and a coil. The coil is located at one end of the mounting head, and the surface of the coil is a winding assembly. The mounting head is located inside the mounting plate, and the surface of the mounting head is provided with reinforcing ribs to increase support.
3. The electronic cigarette assembly fixture according to claim 1, characterized in that: The housing is cylindrical and has the same shape as the disassembly part. The card platform is conical, and the magnet mounting platform is located at one end of the card platform near the housing and has a raised structure.
4. An electronic cigarette assembly fixture according to any one of claims 1-3, characterized in that: One end of the card slot is equipped with a buffer rubber block, which is arc-shaped.
5. An electronic cigarette assembly fixture according to any one of claims 1-3, characterized in that: The rolling iron ring and the mounting groove are configured with a clearance fit, and the rolling iron ring can move along the inner surface of the mounting groove.
6. An electronic cigarette assembly fixture according to any one of claims 1-3, characterized in that: The surface of the disassembly part is provided with an anti-slip rubber ring to increase friction.