Dust removal system

The multi-stage filtration system with water tank and circulating water device solves the problem that high-mesh filter cloth cannot intercept fine dust, achieving more thorough exhaust gas purification and reducing maintenance costs.

CN224100324UActive Publication Date: 2026-04-10NANTONG RESHINE NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANTONG RESHINE NEW MATERIAL CO LTD
Filing Date
2025-04-25
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

In existing dust removal systems, high-mesh filter cloths cannot completely intercept fine dust particles, leading to environmental pollution. Furthermore, the filter cloths need to be replaced frequently when they are damaged or clogged, increasing maintenance costs and downtime.

Method used

It adopts a dual filtration mechanism of water tank and circulating water device. The water tank adsorbs the waste gas and the circulating water device performs multi-stage filtration, including primary and secondary filter boxes. Molecular sieves are used as filter media. Combined with the sewage outlet design, a complete water circulation channel is formed.

Benefits of technology

It significantly improves the ability to capture fine dust particles, reduces environmental pollution, lowers the frequency of filter cloth replacement and equipment maintenance costs, and improves the system's operating efficiency and economy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a dust removal system. The dust removal system comprises a dust removal bin, a fan and a filtering device. The dust removal bin comprises a gas inlet and a gas outlet and is configured to filter and separate a gas-solid mixture. And the fan is connected with the gas outlet and is configured to extract waste gas in the dust removal bin. The filtering device comprises a first filtering assembly and a second filtering assembly. The first filtering assembly comprises a water tank. And the water tank is connected with the fan and is configured to receive the waste gas extracted by the fan. The second filtering assembly is connected with the water tank. The second filtering assembly comprises a circulating water device, and the circulating water device is configured to filter water in the water tank and enable the filtered water to flow into the water tank for circulation. By means of a double filtering mechanism of waste gas adsorption of the water tank and the circulating water device, the capacity of capturing tiny dust particles is remarkably improved, and compared with traditional high-mesh-number filter cloth, dust in waste gas can be more thoroughly purified.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of battery material production dedusting, in particular to a dedusting system. BACKGROUND

[0002] The dedusting system usually uses high-mesh filter cloth to intercept dust particles in waste gas. However, although the high-mesh filter cloth can intercept most of the dust, some small particles will still pass through the filter cloth and be discharged into the environment, resulting in incomplete purification of waste gas. When the filter cloth is damaged or clogged, a large amount of dust will directly escape into the air, causing serious environmental pollution. The filter cloth needs to be replaced regularly, and the equipment needs to be shut down for maintenance after the filter cloth is damaged, increasing the maintenance cost and production downtime of the equipment. SUMMARY

[0003] To solve at least one of the above problems, it is necessary to provide a dedusting system.

[0004] The present application provides a dedusting system, which includes a dedusting bin, a fan and a filtering device. The dedusting bin includes an air inlet and an air outlet, and is configured to filter and separate gas-solid mixtures. The fan is connected to the air outlet and is configured to extract waste gas from the dedusting bin. The filtering device includes a first filtering assembly and a second filtering assembly. The first filtering assembly includes a water tank. The water tank is connected to the fan and is configured to receive the waste gas extracted by the fan. The second filtering assembly is connected to the water tank. The second filtering assembly includes a circulating water device, which is configured to filter water in the water tank and circulate the filtered water into the water tank.

[0005] The present application uses a water tank to absorb waste gas and a circulating water device for double filtration mechanism, which significantly improves the capture ability of small dust particles. Compared with traditional high-mesh filter cloth, the present application can more completely purify dust in waste gas and reduce environmental pollution. The water tank is used as the first filtering assembly, so that even if the filter cloth in the dedusting bin is damaged or clogged, dust can be effectively intercepted through the filtering effect of water. The circulating water device can continuously filter and reuse water resources, reducing the need for frequent replacement of filter cloth in the dedusting bin, and reducing equipment downtime and maintenance costs.

[0006] In some embodiments of the present application, the second filtering assembly further includes a first pipe and a second pipe. The first pipe is connected to the bottom of the water tank and is configured to receive water in the water tank. The second pipe is connected to the top of the water tank and is configured to discharge the filtered water from the circulating water device into the water tank for circulation.

[0007] In some embodiments of the present application, the circulating water device comprises a first filter tank and a second filter tank in communication with each other. The first filter tank is in communication with the first pipeline, and the second filter tank is in communication with the second pipeline. The first filter tank is configured to preliminarily filter the water in the water tank. The second filter tank is configured to finely filter the water in the first filter tank.

[0008] In some embodiments of the present application, a first filter material is arranged between the first filter tank and the first pipeline, and the first filter material is configured to filter the water delivered by the first pipeline.

[0009] In some embodiments of the present application, a second filter material is arranged between the first filter tank and the second filter tank, and the second filter material is configured to filter the water delivered by the first filter tank.

[0010] In some embodiments of the present application, a third filter material is arranged between the second filter tank and the second pipeline, and the third filter material is configured to filter the water delivered by the second filter tank.

[0011] In some embodiments of the present application, the first filter material, the second filter material, and the third filter material are all molecular sieves.

[0012] In some embodiments of the present application, the first filter tank is provided with a sewage outlet configured to discharge the filtered residue.

[0013] In some embodiments of the present application, the first filter assembly further comprises a fourth filter material. The fourth filter material is arranged in the water tank, and the fourth filter material is configured to filter the exhaust gas drawn by the fan.

[0014] In some embodiments of the present application, the fourth filter material is filter cotton. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a schematic diagram of an embodiment of the dust removal system of the present application.

[0016] Explanation of main element symbols:

[0017] Dust removal system 10, dust removal bin 100, air inlet 101, air outlet 102, fan 200, filter device 300, first filter assembly 310, second filter assembly 320, water tank 311, circulating water device 321, first pipeline 322, second pipeline 323, first filter tank 324, second filter tank 325, first filter material 326, second filter material 327, third filter material 328, sewage outlet 329, fourth filter material 312.

[0018] The following specific embodiments will further illustrate the present application in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION

[0019] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments.

[0020] It should be noted that when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements can be present. When an element is referred to as being "positioned on" another element, it can be directly positioned on the other element or intervening elements can be present.

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in this description, the singular forms "a", "an" and "the" include plural references unless the context clearly dictates otherwise. The term "and / or" includes any and all combinations of one or more of the associated listed items.

[0022] Please refer to Figure 1 The embodiment of the present application provides a dust removal system 10, which comprises a dust removal bin 100, a fan 200 and a filtering device 300. The dust removal bin 100 comprises an air inlet 101 and an air outlet 102, and is configured to filter and separate a gas-solid mixture and preliminarily intercept large-particle dust in waste gas. The fan 200 is connected with the air outlet 102, and is configured to extract waste gas in the dust removal bin 100. The fan 200 extracts waste gas by generating a negative pressure air flow and delivers the waste gas to the subsequent filtering device 300. The filtering device 300 comprises a first filtering assembly 310 and a second filtering assembly 320. The first filtering assembly 310 comprises a water tank 311. The water tank 311 is connected with the fan 200, and is configured to receive waste gas extracted by the fan 200, and liquid (such as water) in the water tank 311 can adsorb solid waste in the waste gas. The second filtering assembly 320 is connected with the water tank 311. The second filtering assembly 320 comprises a circulating water device 321, which is configured to filter water in the water tank 311 and flow filtered water into the water tank 311 for circulation.

[0023] The application can improve the trapping capacity of micro dust particles through the double filtering mechanism of the water tank 311 and the circulating water device 321, and can more thoroughly purify the dust in the exhaust gas compared with the traditional high-mesh filter cloth, thereby reducing environmental pollution. The application realizes secondary purification of the exhaust gas and improves the purification effect of the exhaust gas. The water tank 311 is used as the first filtering assembly 310, so that even if the filter cloth in the dust removal bin 100 is damaged or blocked, the dust can be effectively intercepted through the adsorption of water. The circulating water device 321 can continuously filter and reuse water resources, thereby reducing the need for frequent replacement of the filter cloth in the dust removal bin 100 and reducing the equipment downtime maintenance time and maintenance cost.

[0024] Please refer to Figure 1 In an embodiment of the application, the second filtering assembly 320 further includes a first pipe 322 and a second pipe 323. The first pipe 322 is connected to the bottom of the water tank 311, and the first pipe 322 is configured to receive water in the water tank 311. The second pipe 323 is connected to the top of the water tank 311, and the second pipe 323 is configured to discharge the filtered water from the circulating water device 321 into the water tank 311 for circulation. By providing the first pipe 322 and the second pipe 323, a complete water circulation channel is formed, so that the water in the water tank 311 can be continuously circulated and filtered. The first pipe 322 receives waste water from the bottom of the water tank 311, which can ensure that the filtering device 300 can fully utilize the water resources in the water tank 311, and the second pipe 323 reintroduces the filtered water into the top of the water tank 311 to promote uniform circulation of the water body. At the same time, the structure of the circulating water device 321 is simplified, and the convenience of maintenance of the dust removal system 10 is improved.

[0025] Please refer to Figure 1 In an embodiment of the application, the circulating water device 321 includes a first-stage filtering tank 324 and a second-stage filtering tank 325 that are in communication with each other. The first-stage filtering tank 324 is in communication with the first pipe 322, and the second-stage filtering tank 325 is in communication with the second pipe 323. The first-stage filtering tank 324 is configured to preliminarily filter the water in the water tank 311. The second-stage filtering tank 325 is configured to finely filter the water in the first-stage filtering tank 324. By adopting a two-stage filtering structure, the water treatment is divided into two stages of preliminary filtering and fine filtering, thereby effectively improving the level and efficiency of water purification. The first-stage filtering tank 324 can remove particulate impurities and suspended solids by preliminarily filtering the water in the water tank 311, thereby reducing the subsequent filtering pressure and prolonging the service life of the second-stage filtering tank 325. The second-stage filtering tank 325 further finely filters the water quality to trap smaller pollutants, thereby significantly improving the water quality of the outlet water. The multi-stage deep purification of the water quality is ensured, and the operation efficiency and economy of the dust removal system 10 are improved.

[0026] Please refer to Figure 1In an embodiment of the present application, the first filter material 326 is arranged between the first pipeline 322 and the first filter tank 324, and is configured to filter the water delivered by the first pipeline 322. By arranging the first filter material 326 between the first filter tank 324 and the first pipeline 322, the larger particles and impurities in the water body can be effectively intercepted and treated, so as to ensure that the water entering the first filter tank 324 is preliminarily purified.

[0027] Referring to Figure 1 In an embodiment of the present application, the second filter material 327 is arranged between the first filter tank 324 and the second filter tank 325, and is configured to filter the water delivered by the first filter tank 324. By arranging the second filter material 327 between the first filter tank 324 and the second filter tank 325, the water body is provided with further fine interception function. The second filter material 327 can further filter the small particle impurities that cannot be intercepted in the first filter tank 324, so as to further improve the water quality. Through reasonable selection and layered arrangement of the filter material, the water circulation function of the circulating water device 321 can be ensured.

[0028] Referring to Figure 1 In an embodiment of the present application, the third filter material 328 is arranged between the second filter tank 325 and the second pipeline 323, and is configured to filter the water delivered by the second filter tank 325. The arrangement of the third filter material 328 further improves the water quality of the second filter tank 325. By finely filtering the water delivered by the second filter tank 325, the third filter material 328 can effectively remove the tiny particles and suspended solids in the water, so as to ensure that the water entering the second pipeline 323 and finally returning to the water tank 311 is more pure. Not only the water circulation efficiency is improved, but also the equipment damage caused by waste blockage problem is reduced.

[0029] Referring to Figure 1 In an embodiment of the present application, the first filter material 326, the second filter material 327 and the third filter material 328 are all molecular sieves. By adopting molecular sieves as filter materials, the overall performance and filtering precision of the circulating water device 321 are further improved. The molecular sieves have extremely high molecular selectivity, can effectively remove impurities of a specific size in the water, and can adsorb tiny particles and organic pollutants in the water. In addition, the combination of molecular sieves makes the filter material more durable, can withstand higher water pressure and flow, and the good chemical resistance of the filter material also enables the filter material to maintain stable filtering effect under different water quality conditions.

[0030] Referring to Figure 1In an embodiment of the present application, the first filtering box 324 is provided with a blowdown port 329 configured to discharge the filtered residue. Through the blowdown port 329, the operator can quickly clean the filtered residue and impurities, avoiding the problem of reduced filtering efficiency or filter clogging caused by residue accumulation in the conventional filtering device 300. The design of the blowdown port 329 also greatly reduces maintenance costs, reduces the need for frequent replacement of the filtering box, and improves the operation efficiency and sustainability of the dust removal system 10.

[0031] Referring to Figure 1 In an embodiment of the present application, the first filtering assembly 310 further includes a fourth filter material 312. The fourth filter material 312 is arranged in the water tank 311 and is configured to filter the exhaust gas drawn by the fan 200. By arranging the fourth filter material 312, the fourth filter material 312 can remove large particulate matter such as dust from the exhaust gas drawn by the fan 200, which helps the water body to adsorb the exhaust gas.

[0032] Referring to Figure 1 In an embodiment of the present application, the fourth filter material 312 is filter cotton. By arranging the filter cotton, the efficiency and effect of filtering the exhaust gas are further improved. The filter cotton has a large specific surface area and good adsorption performance, which can effectively trap particulate matter and harmful gases in the exhaust gas drawn by the fan 200 in the water tank 311.

[0033] The above embodiments are only used to illustrate the technical solutions of the present application and not to limit it. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and essence of the technical solutions of the present application.

Claims

1. A dust extraction system characterised in that, The dust removal bin comprises an air inlet and an air outlet, and is configured to filter and separate a gas-solid mixture. The fan is connected to the air outlet and is configured to extract exhaust gas from the dust removal bin through the air outlet. The filter device comprises a first filter assembly and a second filter assembly. The first filter assembly comprises a water tank connected to the fan and configured to receive the exhaust gas extracted by the fan. The second filter assembly is connected to the water tank and comprises a circulating water device configured to filter water in the water tank and circulate the filtered water into the water tank.

2. The dust extraction system of claim 1, wherein, The second filter assembly further comprises a first pipe connected to the bottom of the water tank and configured to receive water in the water tank, and a second pipe connected to the top of the water tank and configured to discharge the filtered water from the circulating water device into the water tank for circulation.

3. The dust extraction system of claim 2, wherein, The circulating water device comprises a primary filter box and a secondary filter box in communication with each other.

4. The dust extraction system of claim 3, wherein, The primary filter box is in communication with the first pipe and is configured to preliminarily filter water in the water tank.

5. The dust extraction system of claim 4, wherein, The secondary filter box is in communication with the second pipe and is configured to finely filter water in the primary filter box.

6. The dust extraction system of claim 5, wherein, A first filter material is arranged between the primary filter box and the first pipe and is configured to filter water delivered by the first pipe.

7. The dust extraction system of claim 6, wherein, A second filter material is arranged between the primary filter box and the secondary filter box and is configured to filter water delivered by the primary filter box.

8. The dust extraction system of claim 3, wherein, A third filter material is arranged between the secondary filter box and the second pipe and is configured to filter water delivered by the secondary filter box.

9. The dust extraction system of claim 1, wherein, The first, second, and third filter materials are all molecular sieves.

10. The dust extraction system of claim 9, wherein, The primary filter box is provided with a sewage discharge port configured to discharge filtered residue. The first filter assembly further comprises a fourth filter material arranged in the water tank and configured to filter exhaust gas extracted by the fan. The fourth filter material is filter cotton.