Novel zinc alloy and carbon nanotube particle electroplating composite material blending device
By designing a mixing device consisting of spiral blades, scrapers, and adjusting components, the problem of uneven mixing between zinc alloy and carbon nanotube particles was solved, achieving uniform mixing of composite materials and an efficient electroplating process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2026-04-10
AI Technical Summary
In existing blending processes, mechanical stirring is difficult to handle the bottom deposition of zinc alloy and carbon nanotube particles, resulting in uneven mixing and affecting the mechanical properties and wear resistance of the composite material.
A mixing device including a stirring component and an adjusting component was designed. The combination of spiral blades and scrapers enables the vertical flow and horizontal stirring of the mixture. The funnel-shaped structure at the bottom of the conduit avoids concentration gradients. The adjusting component allows for the raising, lowering, and angle adjustment of the stirring component, facilitating its insertion and removal.
It improves mixing uniformity, avoids concentration gradients, enhances the mechanical properties and wear resistance of composite materials, and does not affect the normal progress of subsequent electroplating steps.
Smart Images
Figure CN224100506U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of abrasion reduction equipment, especially to a novel zinc alloy and carbon nanotube particle electroplating composite material blending device. BACKGROUND
[0002] As the core technology of improving the wear resistance of materials, the core process of the wear reduction process covers four key steps of substrate pretreatment, blending, electroplating and post-processing. Among them, the blending link is the core process of determining the uniformity of the performance of the composite material, especially in the preparation of the electroplating composite material of the novel zinc alloy and the carbon nanotube particles, the blending quality directly affects the mechanical properties and wear resistance of the final product.
[0003] In the existing blending process, the mechanical stirring in a single direction (such as vertical or horizontal stirring) has a stirring blind area, and the carbon nanotube particles are prone to deposit at the bottom of the electroplating tank under the action of gravity during the stirring process, forming a concentration gradient, which leads to uneven composition of the mixed solution, and uneven mixing directly leads to uneven distribution of carbon nanotube in the composite material, thereby affecting the mechanical properties (such as hardness, tensile strength) and wear resistance.
[0004] Therefore, we propose a novel zinc alloy and carbon nanotube particle electroplating composite material blending device to solve the problem of mechanical stirring difficulty in handling bottom deposition and affecting the blending quality of the new alloy in the prior art. SUMMARY
[0005] In view of the above-mentioned shortcomings of the prior art, the purpose of the present utility model is to provide a novel zinc alloy and carbon nanotube particle electroplating composite material blending device to solve the problem of mechanical stirring difficulty in handling bottom deposition and affecting the blending quality of the new alloy in the prior art.
[0006] To achieve the above-mentioned purposes and other related purposes, the present utility model provides a novel zinc alloy and carbon nanotube particle electroplating composite material blending device, comprising: a stirring assembly and an adjusting assembly.
[0007] The stirring assembly comprises a vertical pipe, a plurality of stirring blades are connected to the outer wall of the pipe, a circular ring is connected below the pipe, a scraper is connected to the inner wall of the circular ring, the scraper is provided with an inclined surface, and a motor one is provided above the pipe.
[0008] The adjusting assembly is used to control the lifting and angle of the stirring assembly.
[0009] Preferably, a rotating shaft is provided in the middle of the pipe, helical blades are connected to the outer surface of the rotating shaft, the lower end of the pipe is provided in a trumpet shape, and a plurality of water outlets are annularly arranged at the upper end of the pipe.
[0010] Preferably, the upper end of the rotating shaft is connected with the motor after penetrating the top of the conduit, and a linkage is connected between the rotating shaft and the conduit.
[0011] Preferably, the linkage comprises a gear one surrounding the outer wall of the rotating shaft, the upper end of the conduit is connected with a gear two, the rotating shaft, the gear one, the conduit and the gear two are located on the same center line, and a gear three is further arranged between the gear one and the gear two.
[0012] Preferably, the adjusting assembly comprises a base, the upper end of the base is connected with a vertical guide rail, a rotator connected with the vertical guide rail is arranged on the middle part of the base, a lifter is arranged on the middle part of the vertical guide rail, a sliding block is arranged in the vertical guide rail, the sliding block can slide up and down in the vertical guide rail, and a support is connected with the outer wall of the sliding block.
[0013] Preferably, the rotator comprises a motor two, the upper end of the motor two is connected with a rotating disc, the rotating disc penetrates the top of the base and is rotationally connected with the base.
[0014] Preferably, the lifter comprises a motor three, the lower end of the motor three is connected with a screw rod, the screw rod penetrates the sliding block and is threadedly connected with the sliding block.
[0015] Preferably, the base is triangular, and the support is in an E-shaped structure.
[0016] As described above, the novel zinc alloy and carbon nanotube particle electroplating composite material blending device has the following beneficial effects: the spiral blade and the stirring blade are arranged, the up-down flow and the horizontal flow of the mixed liquid are realized, the mixing uniformity is improved, the deposits are lifted by the scraper, the horn at the bottom of the conduit is matched, the spiral blade is convenient for extracting the deposits for circulation, the concentration gradient is avoided, and the mixing uniformity is further improved.
[0017] Meanwhile, the adjusting assembly is arranged, the motor three drives the screw rod to rotate, the screw rod drives the sliding block and the support to ascend, the stirring assembly is moved to the upper part of the plating tank, the motor two controls the rotating disc to drive the guide rail to rotate, the guide rail controls the stirring assembly to rotate through the sliding block and the support, the stirring assembly deviates from the upper part of the plating tank, the stirring assembly is convenient to put in and take out, and no hindrance is caused to the remaining steps in the wear reduction process.
[0018] Therefore, the novel zinc alloy and carbon nanotube particle electroplating composite material blending device effectively overcomes various defects in the prior art and has high industrial utilization value. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 A perspective view of the novel zinc alloy and carbon nanotube particle electroplating composite material blending device is shown.
[0020] Figure 2A conduit sectional view of the novel zinc alloy and carbon nanotube particle electroplating composite material blending device is shown.
[0021] Figure 3 A scraper perspective view of the novel zinc alloy and carbon nanotube particle electroplating composite material blending device is shown.
[0022] Figure 4 A regulating assembly perspective view of the novel zinc alloy and carbon nanotube particle electroplating composite material blending device is shown. Figure 1 An enlarged view of part A.
[0023] Figure 5 A regulating assembly perspective view of the novel zinc alloy and carbon nanotube particle electroplating composite material blending device is shown.
[0024] Element number explanation
[0025] 1, stirring assembly; 2, regulating assembly;
[0026] 10, conduit; 11, stirring blade; 12, circular ring; 13, scraper; 14, motor one;
[0027] 15, rotating shaft; 16, spiral blade; 17, water outlet;
[0028] 18, linkage;
[0029] 180, gear one; 181, gear two; 182, gear three;
[0030] 20, base; 21, guide rail; 23, rotator; 24, lifter; 25, sliding block; 26, support;
[0031] 230, motor two; 231, rotating disc;
[0032] 240, motor three; 241, screw rod. DETAILED DESCRIPTION
[0033] The implementation of the present application will be described by specific embodiments, and those skilled in the art can easily understand other advantages and effects of the present application from the content disclosed in the specification.
[0034] Please refer to Figures 1 to 5It is to be understood that the structures, proportions, sizes, etc. shown in the drawings accompanying the present specification are merely intended to facilitate the understanding of the content disclosed in the present specification for those skilled in the art to understand and read, and are not intended to limit the implementation of the present application, and therefore do not have substantial technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size, without affecting the effects and purposes that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" in the present specification are merely for the convenience of clear description, and are not intended to limit the scope of the present application, and the change or adjustment of the relative relationship, without substantially changing the technical content, is also considered as the scope of the present application.
[0035] As shown in Figures 1-3 , the present application provides a novel zinc alloy and carbon nanotube particle electroplating composite material blending device, comprising: a stirring assembly 1 and an adjusting assembly 2.
[0036] The stirring assembly 1 comprises a vertical pipe 10, a plurality of stirring blades 11 connected to the outer wall of the pipe 10, a circular ring 12 connected below the pipe 10, a scraper 13 connected to the inner wall of the circular ring 12, the circular ring 12 being used to limit the range of the deposit, and the inner bottom of the electroplating tank being funnel-shaped to facilitate guiding the deposit to fall inside the circular ring 12. The scraper 13 is provided with an inclined surface, and by rotating the scraper 13, the scraper 13 can shovel the deposit and move upwardly by the inclined surface, thereby avoiding the deposition phenomenon and improving the mixing uniformity. A motor one 14 is provided above the pipe 10, the motor one 14 being connected to the pipe 10, and the motor one 14 driving the scraper 13 to rotate through the pipe 10 and the circular ring 12.
[0037] The adjusting assembly 2 is used to control the lifting and angle of the stirring assembly 1. After the blending of the novel alloy and the carbon nanotube particles is completed, an electroplating operation will be performed in the electroplating tank, and the stirring assembly 1 will affect the electroplating process, so the stirring assembly 1 needs to be moved out of the electroplating tank by the adjusting assembly 2.
[0038] In an embodiment, referring to Figure 2 and Figure 4 , a rotating shaft 15 is provided in the middle of the pipe 10, and helical blades 16 are connected to the outer surface of the rotating shaft 15. The helical blades 16 are driven to rotate by the rotating shaft 15, so that the deposit raised at the bottom of the electroplating tank can be transported through the pipe 10 to the upper side of the electroplating tank. The lower end of the pipe 10 is provided in a trumpet shape to facilitate the gathering of the raised deposit for convenient transportation. This structure can make the mixed liquid in the electroplating tank flow up and down, improve the mixing efficiency, and remove the concentration gradient. A plurality of water outlets 17 are annularly provided at the upper end of the pipe 10 to limit the flow direction of the water, so as to avoid the deposit being discharged from a single direction, thereby affecting the mixing uniformity.
[0039] In one embodiment, please refer to Figure 1 and Figure 4 The upper end of the rotating shaft 15 passes through the top of the guide pipe 10 and is connected with the motor 14. The rotating shaft 15 is connected with the guide pipe 10 through the linkage 18. The motor 14 can directly drive the rotating shaft 15 to rotate, and then the rotating shaft 15 drives the guide pipe 10 to rotate through the linkage 18. The rotating speed ratio of the rotating shaft 15 and the guide pipe 10 can be controlled through the linkage 18. It should be noted that the rotating speed of the solution rising is higher than that of the stirring.
[0040] In one embodiment, please refer to Figure 4 The linkage 18 includes a gear one 180 surrounding the outer wall of the rotating shaft 15. The upper end of the guide pipe 10 is connected with a gear two 181. The rotating shaft 15, the gear one 180, the guide pipe 10 and the gear two 181 are located on the same center line. A gear three 182 is arranged between the gear one 180 and the gear two 181. The outer diameter of the gear two 181 is smaller than the inner diameter of the gear one 180, so as to realize the rotating speed difference. In use, the gear two 181 is controlled to rotate through the rotating shaft 15. The gear three 182 is driven to rotate by the gear two 181. The gear one 180 is driven to rotate by the gear three 182. The guide pipe 10 and the scraper 13 are driven to rotate by the gear one 180.
[0041] In one embodiment, please refer to Figure 5 The adjusting assembly 2 includes a base 20. The upper end of the base 20 is connected with a vertical guide rail 21. A rotator 23 connected with the vertical guide rail 21 is installed in the middle of the base 20. The rotator 23 can be used to control the horizontal rotation of the guide rail 21. A lifter 24 is arranged in the middle of the vertical guide rail 21. A sliding block 25 is arranged in the vertical guide rail 21. The sliding block 25 can slide up and down in the vertical guide rail 21. The lifter 24 can be used to control the up and down movement of the sliding block 25. The outer wall of the sliding block 25 is connected with a support 26. The support 26 is connected with the stirring assembly 1.
[0042] In one embodiment, please refer to Figure 5 The rotator 23 includes a motor two 230. The upper end of the motor two 230 is connected with a rotating disc 231. The rotating disc 231 penetrates through the top of the base 20 and is rotationally connected with the base 20. In use, the rotating disc 231 can be controlled to rotate through the motor two 230, so as to drive the guide rail 21 to rotate, and drive the sliding block 25 and the stirring assembly 1 to rotate.
[0043] In one embodiment, please refer to Figure 5 The lifter 24 includes a motor three 240. The lower end of the motor three 240 is connected with a screw rod 241. The screw rod 241 penetrates through the sliding block 25 and is threadedly connected with the sliding block 25. In use, the screw rod 241 is driven to rotate through the motor three 240, so as to control the sliding block 25 to move up and down along the guide rail 21, and then drive the stirring assembly 1 to move up and down through the support 26.
[0044] In one embodiment, please refer to Figure 5 , the base 20 is provided with a triangular shape, which can be used for reinforcing stability. The bracket 26 is provided with an E-shaped structure, and the three horizontal rods of the bracket 26 are connected with the conduit 10, the rotating shaft 15, the gear three 182 and the motor one 14, wherein the conduit 10, the rotating shaft 15 and the gear three 182 can rotate around their own center lines.
[0045] The specific use process of the utility model is as follows: by starting the motor one 14, the motor one 14 drives the rotating shaft 15 to rotate, the rotating shaft 15 drives the spiral blade 16 to rotate, and the mixed liquid at the bottom is extracted and conveyed upwards, realizing the up-down circulation operation of the mixed liquid, at the same time, the rotating shaft 15 drives the gear three 182 to rotate through the gear two 181, the gear three 182 drives the gear one 180 to rotate, the conduit 10 is driven to rotate through the gear one 180, the conduit 10 controls the stirring blade 11 to stir the mixed liquid horizontally, improves the mixing uniformity, and the conduit 10 drives the scraper 13 to rotate through the circular ring 12, so that the scraper 13 lifts the deposits at the bottom of the plating tank, facilitating the extraction of the spiral blade 16.
[0046] After the blending operation is completed, the screw rod 241 drives the sliding block 25 and the bracket 26 to rise through the motor three 240, so that the stirring assembly 1 moves to the upper side of the plating tank, and then the rotating disc 231 drives the guide rail 21 to rotate through the motor two 230, the guide rail 21 controls the stirring assembly 1 to rotate through the sliding block 25 and the bracket 26, and deviates from the upper side of the plating tank, which is convenient for subsequent electroplating operation.
[0047] The above embodiments only exemplarily illustrate the principle and effect of the utility model, and are not used to limit the utility model. Any person skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the utility model. Therefore, all equivalent modifications or changes completed by those skilled in the art without departing from the spirit and technical thought disclosed by the utility model should be covered by the claims of the utility model.
Claims
1. A novel zinc alloy and carbon nanotube particle electroplating composite material blending device, characterized in that, Include: Stirring assembly (1) and adjusting assembly (2); The stirring assembly (1) comprises a vertical pipe (10), a plurality of stirring blades (11) are connected to the outer wall of the pipe (10), a circular ring (12) is connected to the lower part of the pipe (10), a scraper (13) is connected to the inner wall of the circular ring (12), the scraper (13) is provided with an inclined surface, and a motor (14) is arranged above the pipe (10). The adjusting assembly (2) is used for controlling the lifting and angle of the stirring assembly (1).
2. A novel zinc alloy and carbon nanotube particle electroplating composite material blending device according to claim 1, characterized in that: The middle part of the pipe (10) is provided with a rotating shaft (15), the outer surface of the rotating shaft (15) is connected with a spiral blade (16), the lower end of the pipe (10) is provided in a trumpet shape, and the upper end of the pipe (10) is annularly provided with a plurality of water outlets (17).
3. A novel zinc alloy and carbon nanotube particle electroplating composite material blending device according to claim 2, characterized in that: The upper end of the rotating shaft (15) is connected with the motor (14) after penetrating through the top of the pipe (10), and the rotating shaft (15) and the pipe (10) are connected with a linkage (18).
4. The novel zinc alloy and carbon nanotube particle electroplating composite material blending device according to claim 3, characterized in that: The linkage (18) comprises a gear one (180) surrounding the outer wall of the rotating shaft (15), the upper end of the pipe (10) is connected with a gear two (181), the rotating shaft (15), the gear one (180), the pipe (10) and the gear two (181) are located on the same center line, and the gear one (180) and the gear two (181) are further provided with a gear three (182).
5. The novel zinc alloy and carbon nanotube particle electroplating composite material blending device according to claim 1, characterized in that: The adjusting assembly (2) comprises a base (20), the upper end of the base (20) is connected with a vertical guide rail (21), the middle part of the base (20) is provided with a rotator (23) connected with the vertical guide rail (21), the middle part of the vertical guide rail (21) is provided with a lifter (24), the inside of the vertical guide rail (21) is provided with a sliding block (25), the sliding block (25) can slide up and down in the vertical guide rail (21), and the outer wall of the sliding block (25) is connected with a support (26).
6. The novel zinc alloy and carbon nanotube particle electroplating composite material blending device according to claim 5, characterized in that: The rotator (23) comprises a motor two (230), the upper end of the motor two (230) is connected with a rotating disc (231), the rotating disc (231) penetrates through the top of the base (20) and is rotationally connected with the base (20).
7. The novel zinc alloy and carbon nanotube particle electroplating composite material blending device according to claim 5, characterized in that: The lifter (24) comprises a motor three (240), the lower end of the motor three (240) is connected with a screw rod (241), the screw rod (241) penetrates through the sliding block (25) and is threadedly connected with the sliding block (25).
8. The novel zinc alloy and carbon nanotube particle electroplating composite material blending device according to claim 5, characterized in that: The base (20) is provided in a triangular shape, and the support (26) is provided in an E-shaped structure.