Full-automatic transparent crystal sorting device

The fully automated transparent crystal sorting device achieves automated crystal sorting through components such as a polarizing LCD panel and a metallographic microscope, solving the problems of low efficiency and insufficient accuracy of traditional sorting methods, and realizing efficient and accurate crystal sorting.

CN224101283UActive Publication Date: 2026-04-10XIAN INTELSK SEMICON TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XIAN INTELSK SEMICON TECH CO LTD
Filing Date
2025-04-09
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Traditional crystal sorting methods rely on manual operation, which is inefficient and difficult to guarantee accuracy, especially since the position and size of transparent crystals are difficult to determine with hardware equipment.

Method used

The fully automated transparent crystal sorting device, combined with components such as a polarizing LCD panel, a gripping robotic arm, and a metallurgical microscope, enables automated crystal sorting. The device utilizes the visual positioning of the polarizing LCD panel, the enhancement of contour contrast by the optical examiner, and the metallurgical microscope for precise measurement.

Benefits of technology

It has achieved full automation from contour data acquisition to sorting execution, improving sorting efficiency and ensuring the measurement accuracy of various parameters.

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Abstract

The utility model discloses a full-automatic transparent crystal sorting device which comprises a crystal sorting device body, and the crystal sorting device body comprises a central control console, a polarizing liquid crystal plate, a grabbing mechanical arm, a supporting rod, a fixing block, a displayer, a supporting transverse rod, an acquisition camera, a positioning analysis unit and an outer cover. The polarizing liquid crystal board is arranged at the front end of the central control console, the grabbing mechanical arm is fixedly installed at the top end of the central control console, the bottom end of the supporting rod is fixedly connected to the top end of the central control console, the fixing block is fixedly installed on the supporting rod, and the clamping device is fixedly installed on the fixing block. The two displayers are distributed on the two sides of the supporting rod. According to the utility model, the automation of the whole process from contour data acquisition to sorting execution is realized, the sorting efficiency is greatly improved, and the measurement accuracy of various parameters is ensured by polarizing of the liquid crystal panel, visual positioning of the transparent crystal, enhancement of the contour contrast by the polariscope and combination of accurate measurement of the metallographic microscope.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sorting technical field, concretely is transparent crystal full -automatic sorting device. BACKGROUND

[0002] In the field of crystal processing and application, the physical properties of the crystal, such as profile, thickness, roughness, size, shape and stress state, have a crucial influence on its performance, and the traditional crystal sorting method depends on manual operation and visual inspection, which is not only inefficient, but also difficult to guarantee accuracy, and the transparent crystal is difficult to determine the position and size through hardware equipment analysis, therefore, it is urgent to provide transparent crystal full -automatic sorting device to solve the above -mentioned problems. SUMMARY

[0003] The utility model discloses a transparent crystal full -automatic sorting device to solve the problem in the background art.

[0004] In order to achieve the above object, the utility model provides the following technical scheme: transparent crystal full -automatic sorting device, including crystal sorting device, the crystal sorting device includes the control console, the polarized light liquid crystal board, the grabbing mechanical arm, the support rod, the fixed block, the display, the support cross rod, the acquisition camera, the light detector, the metallographic microscope, the data processing unit, the positioning analysis unit and the outer cover, the polarized light liquid crystal board is set in the front end of the control console, the grabbing mechanical arm is fixedly installed at the top of the control console, the bottom of the support rod is fixedly connected at the top of the control console, the fixed block is fixedly installed on the support rod, two the display is distributed in the both sides of the support rod, and the display is rotatably connected on the support rod through the damping pivot, the support cross rod is fixedly connected on the fixed block near one side of the grabbing mechanical arm, the acquisition camera is fixedly installed on the support cross rod away from the fixed block one end, the light detector is fixedly installed in the lens end of the acquisition camera, the metallographic microscope is fixedly installed on the support cross rod away from the fixed block one end, the data processing unit is fixedly installed in the inside of the control console, the positioning analysis unit is fixedly installed in the inside of the control console, the outer cover is fixedly installed on the control console near one side of the positioning analysis unit.

[0005] Preferably, the grabbing mechanical arm and the support rod are centrally located at the top of the control console, and the grabbing mechanical arm is located at the front side.

[0006] Preferably, the display is located between the control console and the fixed block.

[0007] Preferably, the acquisition camera and the metallographic microscope are symmetrically arranged.

[0008] Preferably, the central control console is wiredly and electrically connected with the grabbing mechanical arm, the display, the data processing unit and the positioning analysis unit respectively.

[0009] Preferably, the data processing unit is wiredly and electrically connected with the acquisition camera, the metallographic microscope and the positioning analysis unit respectively.

[0010] Compared with the prior art, the utility model has the advantages that:

[0011] The utility model realizes the whole process automation from the outline data acquisition to the sorting execution, improves the sorting efficiency greatly, guarantees the measurement precision of various parameters through the visual positioning of the transparent crystal of the polarized light of the liquid crystal panel, the profile contrast of the polarizing lens, and the accurate measurement of the metallographic microscope. BRIEF DESCRIPTION OF DRAWINGS

[0012] Fig. 1 It is the main body three-dimensional structure schematic diagram of the utility model;

[0013] Fig. 2 It is the crystal sorting device structure schematic diagram in the utility model;

[0014] Fig. 3 It is the crystal sorting device structure schematic diagram in the utility model.

[0015] In the drawing: 1-crystal sorting device, 2-central control console, 3-polarized light liquid crystal board, 4-grabbing mechanical arm, 5-supporting rod, 6-fixed block, 7-display, 8-supporting cross bar, 9-acquisition camera, 10-optical detector, 11-metallographic microscope, 12-data processing unit, 13-positioning analysis unit, 14-outer cover. DETAILED DESCRIPTION

[0016] The technical scheme in the embodiments of the utility model will be apparently and completely described in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0017] Please refer to Figs. 1-3The utility model provides a kind of embodiment: transparent crystal full-automatic sorting device, including crystal sorting device 1, crystal sorting device 1 includes central control console 2, polarized light liquid crystal plate 3, grabbing mechanical arm 4, support rod 5, fixed block 6, display 7, support cross bar 8, acquisition camera 9, light detector 10, metallographic microscope 11, data processing unit 12, positioning analysis unit 13 and outer cover 14, polarized light liquid crystal plate 3 is arranged at the front end of central control console 2, grabbing mechanical arm 4 is fixedly installed at the top of central control console 2, the bottom end of support rod 5 is fixedly connected at the top of central control console 2, fixed block 6 is fixedly installed on support rod 5, two displays 7 are distributed in the two sides of support rod 5, and display 7 is rotatably connected on support rod 5 by damping pivot, support cross bar 8 is fixedly connected on the side of fixed block 6 close to grabbing mechanical arm 4, acquisition camera 9 is fixedly installed on the end of support cross bar 8 away from fixed block 6, light detector 10 is fixedly installed on the lens end of acquisition camera 9, metallographic microscope 11 is fixedly installed on the end of support cross bar 8 away from fixed block 6, data processing unit 12 is fixedly installed in the inside of central control console 2, positioning analysis unit 13 is fixedly installed in the inside of central control console 2, outer cover 14 is fixedly installed on the side of central control console 2 close to positioning analysis unit 13.

[0018] Grabbing mechanical arm 4 and support rod 5 are centrally located at the top of central control console 2, and grabbing mechanical arm 4 is located at the front side, and is located in the middle position to facilitate grabbing mechanical arm 4 to grab the crystal of each position on polarized light liquid crystal plate 3.

[0019] Display 7 is located between central control console 2 and fixed block 6, and users intuitively understand the various data of crystal through display 7.

[0020] Acquisition camera 9 and metallographic microscope 11 are symmetrically arranged, acquisition camera 9 collects the profile data of crystal through light detector 10, and metallographic microscope 11 accurately measures the double-face roughness and stress of crystal.

[0021] Central control console 2 is wiredly and electrically connected with grabbing mechanical arm 4, display 7, data processing unit 12 and positioning analysis unit 13 respectively, is adjusted and controlled through central control console 2, and is classified and operated on crystal through grabbing mechanical arm 4.

[0022] Data processing unit 12 is wiredly and electrically connected with acquisition camera 9, metallographic microscope 11 and positioning analysis unit 13 respectively, data processing unit 12 analyzes and processes the received data, and transmits image data to positioning analysis unit 13, and positioning analysis unit 13 positions according to the position of crystal analyzed according to image information.

[0023] Working principle: during use, firstly, the AI algorithm learning of the data processing unit 12 and the large model training of the connected database are carried out, then the processing control program is transmitted to the central control console 2, in use, the transparent crystal is placed on the top of the polarizing liquid crystal panel 3, the light source of the polarizing liquid crystal panel 3 is turned on to irradiate the crystal, the profile data of the crystal is collected by the camera 9 through the light detector 10, and the collected data and image are transmitted to the data processing unit 12, the metallographic microscope 11 accurately measures the double-face roughness and stress of the crystal, and transmits the collected data to the data processing unit 12, the data processing unit 12 analyzes and processes the received data, and transmits the image data to the positioning analysis unit 13, the positioning analysis unit 13 positions the crystal according to the image information, the positioning analysis unit 13 transmits the positioning data to the central control console 2, the data processing unit 12 classifies the crystal according to the data analysis result and transmits it to the central control console 2, after the central control console 2 receives all the data information of the crystal, the information is put on the display 7, and the central control console 2 controls the grabbing mechanical arm 4 to grab the crystal and then place it to the designated position.

[0024] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A fully automatic sorting device for transparent crystals, comprising a crystal sorting device (1), characterized in that: The crystal sorting device (1) includes a central control console (2), a polarizing liquid crystal panel (3), a grabbing mechanical arm (4), a support rod (5), a fixed block (6), a display (7), a support crossbar (8), a collection camera (9), a light detector (10), a metallographic microscope (11), a data processing unit (12), a positioning analysis unit (13) and an outer cover (14), the polarizing liquid crystal panel (3) is arranged at the front end of the central control console (2), the grabbing mechanical arm (4) is fixedly installed at the top end of the central control console (2), the bottom end of the support rod (5) is fixedly connected to the top end of the central control console (2), the fixed block (6) is fixedly installed on the support rod (5), two displays (7) are distributed on both sides of the support rod (5), and the display (7) is rotatably connected to the support rod (5) through a damping rotating shaft, the support crossbar (8) is fixedly connected to one side of the fixed block (6) close to the grabbing mechanical arm (4), the collection camera (9) is fixedly installed at one end of the support crossbar (8) away from the fixed block (6), the light detector (10) is fixedly installed at the lens end of the collection camera (9), the metallographic microscope (11) is fixedly installed at one end of the support crossbar (8) away from the fixed block (6), the data processing unit (12) is fixedly installed in the central control console (2), the positioning analysis unit (13) is fixedly installed in the central control console (2), and the outer cover (14) is fixedly installed on one side of the central control console (2) close to the positioning analysis unit (13).

2. The fully automated transparent crystal sorting device according to claim 1, characterized in that: The grabbing mechanical arm (4) and the support rod (5) are both centrally located at the top end of the central control console (2), and the grabbing mechanical arm (4) is located at the front side.

3. The fully automated transparent crystal sorting device of claim 1, wherein: The display (7) is located between the central control console (2) and the fixed block (6).

4. The fully automated transparent crystal sorting device of claim 1, wherein: The collection camera (9) and the metallographic microscope (11) are symmetrically arranged.

5. The fully automated transparent crystal sorting device of claim 1, wherein: The central control console (2) is wiredly and electrically connected with the grabbing mechanical arm (4), the display (7), the data processing unit (12) and the positioning analysis unit (13) respectively.

6. The fully automated transparent crystal sorting device of claim 1, wherein: The data processing unit (12) is wiredly and electrically connected with the collection camera (9), the metallographic microscope (11) and the positioning analysis unit (13) respectively.