Gas atomization pulverization continuous feeding device

By using the spiral conveyor and guide plate structure of the gas atomization powder continuous feeding device, the problems of heat energy waste and inconvenient angle in the process of alloy liquid transportation are solved, realizing efficient transportation of alloy liquid and heat recovery and reuse.

CN224101841UActive Publication Date: 2026-04-10XINYU SHIBANG TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing gas atomization powder making equipment suffers from heat energy waste and inconvenience in conveying alloy liquids due to limitations in conveying angle and direction.

Method used

A continuous feeding device for gas atomization powder production is adopted. Through the structure of spiral conveying roller and guide plate, combined with the synergistic action of hydraulic cylinder and servo motor, the continuous conveying of alloy liquid is realized. Heat is recovered through the structure of guide plate and heat preservation cylinder, and the conveying angle and direction are adjusted.

Benefits of technology

It improves the flexibility and energy efficiency of alloy liquid transportation, reduces heat waste, and realizes heat recovery and reuse.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224101841U_ABST
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Abstract

The utility model provides a gas atomization pulverization continuous feeding device which comprises a main cylinder body, a conveying motor, a spiral conveying roller and feeding and discharging pipes, the conveying motor is fixed on the left side of the main cylinder body, the spiral conveying roller is rotatably connected to the right side of a transmission shaft at the output end of the conveying motor, and the feeding and discharging pipes are embedded in the left side and the right side of the upper portion of the main cylinder body. A left guide plate and a right guide plate are fixed to the inner wall of the heat preservation barrel, a right supporting frame is fixed to the right side of the outer wall of the heat preservation barrel, a mounting base is fixed to the bottom of the right supporting frame, and a hydraulic cylinder is vertically fixed to the left side of the upper surface of the mounting base. The conveying direction and angle of the alloy liquid are adjusted, the flowing time of a medium on the outer wall of the main cylinder body is effectively prolonged in the conveying process, the medium can fully absorb heat dissipated from the outside of the main cylinder body, the heat dissipated by the alloy liquid is recycled, and more energy conservation and environmental protection are achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to gas atomization powder preparation equipment technical field especially relates to a kind of gas atomization powder preparation continuous feeding device. BACKGROUND

[0002] Atomization powder preparation method is with the fluid (atomization medium) impact or with other ways to break metal or alloy liquid into small droplets, then condense into solid powder powder preparation method. Atomization method is the best method to produce completely alloyed powder, its product is called pre-alloyed powder, and each particle of this powder not only has the same uniform chemical composition as the given molten alloy, but also refines the crystalline structure due to rapid solidification; Eliminate the macrosegregation of second phase, the most widely used is gas atomization and water atomization method. When atomizing powder, first melt the metal raw material into alloy liquid (generally overheat 100~150°C) with electric furnace or induction furnace, then inject it into the tundish above the atomizing nozzle. Alloy liquid flows out from the tundish bottom leak hole, meets high-speed airflow or water flow when passing through the nozzle and is atomized into small droplets, and the atomized droplets are rapidly solidified into alloy powder in the closed atomizing cylinder. The conveying cylinder used to convey alloy liquid loses heat to the outside during the process of conveying alloy liquid, causing waste of heat energy, and the conveying angle and direction of alloy liquid cannot be adjusted according to actual conditions, which is inconvenient to use. SUMMARY

[0003] The utility model aims at solving the problems in the above background art and provides a kind of gas atomization powder preparation continuous feeding device.

[0004] To achieve the above object, the utility model adopts the following technical scheme:

[0005] A kind of gas atomization powder preparation continuous feeding device, including main cylinder, conveying motor, spiral conveying roller and inlet and outlet pipe, the left side of the main cylinder is fixed with conveying motor, the transmission shaft right side of the output end of the conveying motor is rotatably connected with spiral conveying roller, the upper left side and the upper right side of the main cylinder are embedded with inlet and outlet pipe, the outer wall of the main cylinder is fixed with heat preservation cylinder, the upper end and the lower end of the middle part of the heat preservation cylinder are embedded with inlet and outlet pipe, the inner wall of the heat preservation cylinder is fixed with left guide plate and right guide plate, the outer wall right side of the heat preservation cylinder is fixed with right support frame, the bottom of the right support frame is fixed with mounting seat, the upper surface left side of the mounting seat is vertically fixed with hydraulic cylinder, the bottom outer side of the mounting seat is nested with support seat, the inside right side of the support seat is fixed with servo motor.

[0006] Preferably, the left guide plates are arranged in a circular ring around the middle left side of the heat preservation cylinder, and the right guide plates are arranged in a circular ring around the middle right side of the heat preservation cylinder, and the left guide plates are arranged between the adjacent right guide plates on the left side.

[0007] Preferably, the left guide plates and the right guide plates are tightly arranged between the inner wall of the heat preservation cylinder and the outer wall of the main cylinder body.

[0008] Preferably, the distance between the right side of the left guide plate and the right inner side of the heat preservation cylinder is 10 cm, and the distance between the left side of the right guide plate and the left inner side of the heat preservation cylinder is 10 cm.

[0009] Preferably, the top of the push rod of the hydraulic cylinder output end is connected with the left bottom of the heat preservation cylinder, and the main cylinder body and the heat preservation cylinder are rotated up and down by 45 degrees in the right support frame through the shaft rod.

[0010] Preferably, the servo motor is rotationally connected between the gear plate and the mounting seat, and the mounting seat is rotationally arranged on the support seat by 90 degrees front and back.

[0011] After the alloy liquid enters into the main cylinder body, the conveying motor drives the spiral conveying roller to rotate to continuously convey the alloy liquid, and in the conveying process, the hydraulic cylinder drives the heat preservation cylinder and the main cylinder body to rotate up and down around the right support frame to adjust the conveying angle of the alloy liquid by tilting the main cylinder body and the heat preservation cylinder above the mounting seat, and meanwhile, the servo motor drives the mounting seat to rotate front and back in the support seat to drive the main cylinder body and the inner cylinder body above the mounting seat to rotate front and back to adjust the conveying direction of the alloy liquid, so that the conveying is more flexible and convenient, and in the conveying process, water is injected into the heat preservation cylinder, and the water flows between the main cylinder body and the heat preservation cylinder due to gravity, then moves down between the right side of the left guide plate and the left side of the right guide plate in sequence, and finally is discharged from the liquid inlet and outlet pipe at the bottom of the heat preservation cylinder, so that the water flowing time on the outer wall of the main cylinder body is effectively prolonged, the water can fully absorb the heat emitted from the outer part of the main cylinder body, the heat emitted from the alloy liquid can be recycled and reused, and the energy saving and environmental protection are better. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a front view of the overall structure of the utility model;

[0013] Figure 2 It is a front view of the overall structure of the utility model;

[0014] Figure 3 It is a front view of the overall structure of the utility model;

[0015] Figure 4 It is a front view of the overall structure of the utility model;

[0016] Legend:

[0017] Main cylinder 1, conveying motor 101, spiral conveying roller 102, feeding and discharging pipe 103, heat preservation cylinder 2, liquid inlet and outlet pipe 201, left guide plate 202, right guide plate 203, right support frame 3, mounting seat 4, hydraulic cylinder 401, support seat 5, servo motor 501. DETAILED DESCRIPTION

[0018] Example 1, reference Figures 1-4 A kind of continuous feeding device for aerosolizing powder, including main cylinder 1, conveying motor 101, spiral conveying roller 102 and feeding and discharging pipe 103, the left side of main cylinder 1 is fixed with conveying motor 101, the transmission shaft right side of conveying motor 101 output end is rotatably connected with spiral conveying roller 102, the upper left side and the upper right side of main cylinder 1 are embedded with feeding and discharging pipe 103, the outer wall of main cylinder 1 is fixed with heat preservation cylinder 2, the upper and lower ends of the middle part of heat preservation cylinder 2 are embedded with liquid inlet and outlet pipe 201, the inner wall of heat preservation cylinder 2 is fixed with left guide plate 202 and right guide plate 203, the outer wall right side of heat preservation cylinder 2 is fixed with right support frame 3, the bottom of right support frame 3 is fixed with mounting seat 4, the upper surface left side of mounting seat 4 is vertically fixed with hydraulic cylinder 401, the bottom outer side of mounting seat 4 is nested with support seat 5, the inside right side of support seat 5 is fixed with servo motor 501.

[0019] Left guide plate 202 is arranged in a circular ring around the left middle part of heat preservation cylinder 2, right guide plate 203 is arranged in a circular ring around the right middle part of heat preservation cylinder 2, left guide plate 202 is arranged on the left side between adjacent right guide plates 203;

[0020] When water enters into the liquid inlet and outlet pipe 201 at the top of heat preservation cylinder 2 and enters heat preservation cylinder 2, it will slide along the outer surface of main cylinder 1 due to gravity, and then slide left and right in turn under the guidance of left guide plate 202 and right guide plate 203, adjusting the direction of water flow;

[0021] Left guide plate 202 and right guide plate 203 are tightly attached between the inner wall of heat preservation cylinder 2 and the outer wall of main cylinder 1;

[0022] The distance between the right side of left guide plate 202 and the right side of heat preservation cylinder 2 is 10 cm, and the distance between the left side of right guide plate 203 and the left side of heat preservation cylinder 2 is 10 cm;

[0023] After the water is injected in the heat preservation cylinder 2 during the conveying process, the water will flow between the main cylinder body 1 and the heat preservation cylinder 2 due to gravity, then move down along the right side of the left guide plate 202 and the left side of the right guide plate 203 in turn, and finally be discharged from the liquid inlet and outlet pipe 201 at the bottom of the heat preservation cylinder 2, effectively prolonging the time of water flowing on the outer wall of the main cylinder body 1, so that the water can repeatedly absorb the heat emitted from the outside of the main cylinder body 1, realizing the recycling of the heat emitted by the alloy liquid, and being more energy-saving and environment-friendly.

[0024] In example 2, the difference between example 2 and example 1 is that, in the present example, the push rod top of the output end of the hydraulic cylinder 401 is connected between the bottom left side of the heat preservation cylinder 2, and the main cylinder body 1 and the heat preservation cylinder 2 are rotated up and down by 45° in the right support frame 3 through the shaft;

[0025] After the alloy liquid enters into the main cylinder body 1, the conveying motor 101 drives the screw conveying roller 102 to rotate to continuously convey the alloy liquid, and in the conveying process, the hydraulic cylinder 401 drives or pulls the heat preservation cylinder 2 and the main cylinder body 1 to rotate up and down around the right support frame 3, so that the main cylinder body 1 and the heat preservation cylinder 2 are inclinedly arranged above the mounting seat 4 to adjust the conveying angle of the alloy liquid;

[0026] The servo motor 501 is rotationally connected between the gear plate and the mounting seat 4, and the mounting seat 4 is rotationally arranged on the support seat 5 and rotates forward and backward by 90°;

[0027] At the same time, the servo motor 501 drives the mounting seat 4 to rotate forward and backward in the support seat 5, so that the mounting seat 4 drives the main cylinder body 1 and the inner cylinder body 2 above it to rotate forward and backward, adjusts the conveying direction of the alloy liquid, has high flexibility, and is more convenient to convey.

[0028] The above is only the preferred embodiment of the present application, and it should be pointed out that, for those skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which should also be regarded as the protection range of the present application, and these will not affect the effect and practicality of the present application.

Claims

1. An aerosolized powder continuous feeding device, comprising a main cylinder (1), a conveying motor (101), a spiral conveying roller (102) and an inlet and discharge pipe (103), the left side of the main cylinder (1) is fixed with the conveying motor (101), the output end of the conveying motor (101) is rotatably connected with the spiral conveying roller (102) on the right side of the transmission shaft, and the upper left side and the upper right side of the main cylinder (1) are embedded with the inlet and discharge pipe (103), characterized in that, The outer wall of the main cylinder (1) is fixed with a heat preservation cylinder (2), the upper and lower ends of the middle part of the heat preservation cylinder (2) are embedded with inlet and outlet pipes (201), the inner wall of the heat preservation cylinder (2) is fixed with left and right guide plates (202) and (203), the outer wall of the right side of the heat preservation cylinder (2) is fixed with a right support frame (3), the bottom of the right support frame (3) is fixed with a mounting seat (4), the upper surface of the left side of the mounting seat (4) is vertically fixed with a hydraulic cylinder (401), the bottom outside of the mounting seat (4) is nested with a support seat (5), the right side of the inside of the support seat (5) is fixed with a servo motor (501).

2. The continuous feeding device for gas atomization powder production according to claim 1, wherein The left guide plate (202) is arranged in a circular ring around the left middle part of the heat preservation cylinder (2), the right guide plate (203) is arranged in a circular ring around the right middle part of the heat preservation cylinder (2), and the left guide plate (202) is arranged on the left side between adjacent right guide plates (203).

3. The continuous feed device for gas atomization powder production according to claim 1, wherein The left guide plate (202) and the right guide plate (203) are tightly attached between the inner wall of the heat preservation cylinder (2) and the outer wall of the main cylinder (1).

4. The continuous feed device for gas atomization powder production according to claim 1, wherein The distance between the right side of the left guide plate (202) and the right side of the inside of the heat preservation cylinder (2) is 10 cm, and the distance between the left side of the right guide plate (203) and the left side of the inside of the heat preservation cylinder (2) is 10 cm.

5. The gas atomization powder production continuous feed apparatus of claim 1, wherein, The top of the push rod of the output end of the hydraulic cylinder (401) is connected between the left side of the bottom of the heat preservation cylinder (2), and the main cylinder (1) and the heat preservation cylinder (2) are rotated 45° up and down in the right support frame (3) through the shaft.

6. The gas atomization powder production continuous feed apparatus of claim 1, wherein, The servo motor (501) is rotatably connected between the gear plate and the mounting seat (4), and the mounting seat (4) is rotated 90° front and back above the support seat (5).