Maintenance disassembly and assembly workbench

By designing a maintenance and disassembly workbench suitable for the clamping and tilting mechanism of grease-type reducers, the problems of unstable fixing and insufficient angle adjustment were solved, realizing stable fixing and multi-angle disassembly and assembly of grease-type reducers, thus improving maintenance efficiency and applicability.

CN224102897UActive Publication Date: 2026-04-10ANHUI HUAMAO TEXTILE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-21
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Grease-type speed reducers suffer from unstable fixing and insufficient angle adjustment during maintenance and disassembly, resulting in low maintenance efficiency and limited applicability.

Method used

A maintenance and disassembly workbench was designed, which includes a clamping mechanism and a flipping mechanism. The clamping mechanism fixes grease-type reducers of different models and sizes through clamping components, and the flipping mechanism realizes multi-angle disassembly and assembly operations through rotating components.

Benefits of technology

It enables stable fixing and multi-angle disassembly and assembly of grease-type reducers, improving maintenance efficiency and application scope.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of maintenance disassembly and assembly, in particular to a maintenance disassembly and assembly working table which comprises a working table body and further comprises a clamping mechanism. Comprising a first supporting annular plate rotationally arranged on the workbench body, second supporting annular plates arranged on the upper side of the first supporting annular plate at intervals and distributed opposite to the first supporting annular plate, and a clamping assembly. And the turnover mechanism comprises a supporting groove and a rotating assembly, turns over the workbench body and is used for enabling the grease type speed reducer to be subjected to multi-angle disassembly and assembly operation. According to the working table, the clamping mechanism is arranged, so that the working table can be matched with speed reducers of different models and sizes, the grease type speed reducer can be quickly fixed, the grease type speed reducer is stably fixed on the working table body, and an oil seal can be conveniently disassembled, assembled and maintained; and through the arrangement of the turnover mechanism, the function of facilitating rotation can be achieved, multi-angle maintenance, disassembly and assembly operation of the grease type speed reducer fixed to the workbench body is facilitated, and the application range is widened.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of maintenance dismounting, in particular to a maintenance dismounting workbench. BACKGROUND

[0002] The grease type speed reducer is a kind of equipment commonly used in mechanical transmission system, and the main function is to reduce the input speed, increase the output torque, so as to realize the transmission and adjustment of power.

[0003] At present, it is applied to the adjustment control of front and middle rollers in spinning workshop, and the performance of lubricating grease is reduced due to high temperature, high load and other factors in the working process, thereby affecting the normal operation of equipment. Therefore, the installation and dismounting of grease type speed reducer, especially the maintenance and replacement of oil seal, are urgently needed to be solved at present.

[0004] In the prior art, the grease type speed reducer has the problem of unstable fixation during maintenance and dismounting, and displacement or instability is prone to occur, which brings difficulties to the dismounting and maintenance of oil seal and reduces the maintenance efficiency. In addition, the angle adjusting function of the maintenance and dismounting workbench is insufficient, which limits its applicability under different maintenance conditions.

[0005] The above content is only used to assist understanding of the technical scheme of the present application, and does not represent the acknowledgement of the above content as the closest prior art. UTILITY MODEL CONTENT

[0006] The utility model aims at solving the above-mentioned insufficient, provide maintenance dismounting workbench.

[0007] In order to solve the above technical problem, the utility model adopts the following technical scheme: maintenance dismounting workbench, including workbench body, still include:

[0008] Clamping mechanism, including the first support ring plate rotationally arranged on the workbench body and the second support ring plate spaced apart on the upper side of the first support ring plate and oppositely distributed with the first support ring plate, the first support ring plate and the second support ring plate are provided with clamping assembly for centering and fixing multiple size grease type speed reducer;

[0009] Turnover mechanism, including support groove supported on the lower side of the workbench body outside, rotation assembly for overturning the workbench body around x axis and set in the inner wall of the support groove, overturning the workbench body, for the multi-angle dismounting operation of grease type speed reducer.

[0010] Further, the clamping assembly comprises an outer tooth ring coaxially arranged with the first support ring plate and the second support ring plate, two or more T-shaped clamping blocks uniformly sliding on the outer tooth ring and moving radially along the outer tooth ring, and a transmission unit arranged on the outer tooth ring and used for synchronously driving the two or more T-shaped clamping blocks to move.

[0011] Further, the transmission unit comprises a first gear engaged with the outer side of the outer tooth ring, and a second gear coaxially arranged on the lower side of the first gear, and a rack fixed on the non-clamping end side surface of the T-shaped clamping block is arranged on the second gear.

[0012] Further, the rotating assembly comprises two sleeves symmetrically arranged on the inner wall of the support groove, and a rotating column rotatably arranged in the sleeve and fixed at the corresponding position of the outer wall of the workbench body.

[0013] Further, a first magnetic member is movably arranged on one side of the rotating column, and a metal concave surface is arranged on the peripheral surface of the first support ring plate.

[0014] The first magnetic member is used for moving along the axial direction of the rotating column, so that the magnetic surface of the first magnetic member extends into the metal concave surface and is magnetically fixed with the metal concave surface.

[0015] Further, a second magnetic member is arranged on the outer wall of the workbench body.

[0016] The second magnetic member is magnetically fixed with the metal arc surface arranged on the inner bottom of the support groove in the overturning of the workbench body.

[0017] Compared with the prior art, the utility model has the beneficial effects that: the clamping mechanism is arranged, different models and sizes of speed reducers can be matched, and the grease type speed reducer can be quickly fixed, so that the grease type speed reducer is stably fixed on the workbench body, and the oil seal is convenient to disassemble, maintain and repair; the overturning mechanism is arranged, the function of being convenient to rotate is realized, the grease type speed reducer fixed on the workbench body is convenient to maintain and disassemble in multiple angles, and the application range is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] The drawings accompanying the specification of this application form a part of the application and serve to further provide a further understanding of the application, the illustrative embodiments of the application and the explanations thereof serve to explain the application without constituting an improper limitation of the application. In the drawings:

[0019] Figure 1 It is a perspective view of the whole of an embodiment of the utility model from one angle;

[0020] Figure 2 It is a perspective view of the clamping mechanism of an embodiment of the utility model from one angle;

[0021] Figure 3 For Figure 2 Amplification structure schematic diagram at A in the middle;

[0022] Figure 4 It is a state of the whole of an embodiment of the utility model, and the three-dimensional structure diagram is shown.

[0023] Figure 5 It is another state of the whole of an embodiment of the utility model, and the three-dimensional structure diagram is shown.

[0024] In the figure: 100, workbench body; 1, first support ring plate; 2, second support ring plate; 3, clamping assembly; 31, outer gear ring; 32, T-shaped clamping block; 33, transmission unit; 331, first gear; 332, second gear; 333, rack; 4, turnover mechanism; 41, support groove; 42, rotating assembly; 421, sleeve; 422, rotating column; 5, first magnetic part; 6, metal concave surface; 7, second magnetic part. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below, obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. In the case of no conflict, the embodiments in the application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0026] As Figures 1-5 Indicated, the utility model maintenance dismounts workbench, is applied to the maintenance dismount of grease type speed reducer, including workbench body 100, still including:

[0027] Clamping mechanism, including rotatingly arranged first support ring plate 1 on the workbench body 100 and second support ring plate 2 arranged on the upside of the first support ring plate 1 and oppositely distributed with the first support ring plate 1, the first support ring plate 1 and the second support ring plate 2 are provided with clamping assembly 3 for centering and fixing multiple size grease type speed reducer between them;

[0028] Turnover mechanism 4, including support groove 41 arranged on the outside of the lower side of the workbench body 100, rotating assembly 42 arranged on the inner wall of the support groove 41 and used for overturning the workbench body 100 around x-axis, overturning the workbench body 100, for making grease type speed reducer to carry out multi-angle dismounting operation.

[0029] In specific implementation, the first rotating support ring plate 1 and the second support ring plate 2 are arranged on the workbench body 100, and the clamping assembly 3 is arranged between the first rotating support ring plate 1 and the second support ring plate 2, so that the grease type speed reducer of different models and sizes can be applied, and the grease type speed reducer can be quickly fixed, so that the grease type speed reducer is stably fixed on the workbench body 100, and the oil seal can be conveniently disassembled, maintained and repaired.

[0030] The support groove 41 is stably placed on the work surface and is rotatably connected to the rotating assembly 42 at the lower side of the workbench body 100. Under the action of the rotating assembly 42, the workbench body 100 and the grease type speed reducer fixed on the workbench body 100 are flipped around the x-axis, so that the fixed grease type speed reducer can be maintained and disassembled at multiple angles, thereby improving the application range.

[0031] In an embodiment, the clamping assembly 3 comprises an outer tooth ring 31 coaxially arranged with the first support ring plate 1 and the second support ring plate 2, two or more T-shaped clamping blocks 32 uniformly sliding on the outer tooth ring 31 and moving radially along the outer tooth ring 31, and a transmission unit 33 arranged on the outer tooth ring 31 and used for synchronously driving the two or more T-shaped clamping blocks 32 to move. In this way, the outer tooth ring 31 is coaxially arranged between the first support ring plate 1 and the second support ring plate 2, and the two or more T-shaped clamping blocks 32 are linearly sliding on the outer tooth ring 31 along the radial direction thereof. When one T-shaped clamping block 32 moves radially, the remaining T-shaped clamping blocks 32 are synchronously driven to move radially to the center by the transmission unit 33, so that the synchronous centering and clamping function is realized. The T-shaped clamping block 32 is adjustable, and is suitable for different models and sizes of speed reducers, so that the grease type speed reducer can be quickly fixed.

[0032] It should be noted that the inner arc surface of the T-shaped clamping block 32 is bonded with a rubber pad, which is flexibly contacted with the shell of the grease type speed reducer for lossless protection.

[0033] It should be noted that the number of T-shaped clamping blocks 32 is generally three, and the T-shaped clamping blocks 32 are circularly arranged on the outer tooth ring 31.

[0034] In an embodiment, the transmission unit 33 comprises a first gear 331 engaged outside the outer tooth ring 31, a second gear 332 coaxially arranged on the lower side of the first gear 331, and a rack 333 arranged on the non-clamping end side of the T-shaped clamp block 32. In this way, by engaging the first gear 331 outside the outer tooth ring 31, and coaxially arranging the second gear 332 on the lower side of the first gear 331, and the second gear 332 is engaged with the rack 333 assembled with the side of the T-shaped clamp block 32, when rotating the central shaft of the end surface of the first gear 331 and the second gear 332, the engagement of the second gear 332 with the rack 333 will drive the T-shaped clamp block 32 to move linearly along the radial direction, and at the same time, under the meshing action of the first gear 331 and the outer tooth ring 31, the first gear 331 engaged on the other side of the outer tooth ring 31 is driven to rotate, thereby enabling the T-shaped clamp block 32 installed on the other side to move linearly along the radial direction, achieving synchronous centering and clamping function, which is simple and convenient to operate.

[0035] It should be noted that the first gear 331 and the second gear 332 are fixed on the upper end of the central shaft, which extends through the second support ring plate 2 and is installed on the rotating handle.

[0036] In an embodiment, the rotating assembly 42 comprises two sleeves 421 symmetrically arranged on the inner wall of the support groove 41, and a rotating column 422 rotatably arranged in the sleeve 421 and fixed on the outer wall of the workbench body 100 at a corresponding position. In this way, by symmetrically welding two sleeves 421 in the support groove 41, and welding a rotating column 422 on the outer wall of the workbench body 100 at a corresponding position, when the rotating column 422 rotates in the sleeve 421, the grease type speed reducer fixed on the workbench body 100 can be maintained and disassembled at multiple angles, improving the scope of application.

[0037] In an embodiment, a first magnetic member 5 is movably arranged on one side of the rotating column 422, and a metal concave surface 6 is arranged on the peripheral surface of the first support ring plate 1.

[0038] The first magnetic member 5 is used to move along the axial direction of the rotating column 422, so that the magnetic surface of the first magnetic member 5 extends into the metal concave surface 6 and is magnetically attracted and fixed to the metal concave surface 6. In this way, by movably and rotatably arranging the first magnetic member 5 on the outer wall of the rotating column 422, and opening a circle of metal concave surfaces 6 on the peripheral surface of the first support ring plate 1, when the clamping mechanism rotates on the end surface of the workbench body 100 for angle adjustment, the first magnetic member 5 can be moved so that the magnetic plate on the first magnetic member 5 extends into the metal concave surface 6 for magnetic attraction and fixation, achieving angle limitation of circular rotation.

[0039] In an embodiment, the outer wall of the workbench body 100 is provided with a second magnetic member 7.

[0040] The second magnetic member 7 is magnetically attracted and fixed to the metal arc surface (not shown in the figure) arranged on the inner bottom of the supporting groove 41 during the overturning of the workbench body 100. In this way, by embedding the second magnetic member 7 on the outer wall of the workbench body 100, the second magnetic member 7 installed at the corresponding position can be magnetically attracted and fixed to the metal arc surface integrally formed on the inner bottom of the supporting groove 41 when the grease-type speed reducer is fixed on the overturned workbench body 100, so that the overturning angle is limited, and the multi-angle operation is suitable.

[0041] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

[0042] It should be noted that if the present application embodiments involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement condition, etc. between the components in a certain specific posture, and if the specific posture changes, the directional indications also change accordingly.

[0043] In addition, if the present application embodiments involve descriptions of "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features with "first" and "second" can explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel solutions. Taking "A and / or B" as an example, it includes A solution, or B solution, or A and B solutions. In addition, "several" means more than two. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art. When the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.

Claims

1. A maintenance workbench comprising a workbench body (100), characterized by, Also include: The clamping mechanism includes a first support ring plate (1) rotatably arranged on the workbench body (100) and a second support ring plate (2) arranged on the upper side of the first support ring plate (1) and oppositely distributed with the first support ring plate (1), and the first support ring plate (1) and the second support ring plate (2) are provided with a clamping assembly (3) for centering and fixing the multi-size grease type speed reducer; The turnover mechanism (4) includes a support groove (41) arranged on the lower side of the workbench body (100) and a rotating assembly (42) arranged on the inner wall of the support groove (41) and used for turning the workbench body (100) around the x axis, and the workbench body (100) is turned to make the grease type speed reducer perform multi-angle disassembly work.

2. The maintenance workbench according to claim 1, characterized in that: The clamping assembly (3) includes an outer tooth ring (31) coaxially distributed with the first support ring plate (1) and the second support ring plate (2), two or more T-shaped clamping blocks (32) uniformly sliding on the outer tooth ring (31) and moving along the radial direction of the outer tooth ring (31), and the outer tooth ring (31) is provided with a transmission unit (33) for synchronously driving two or more T-shaped clamping blocks (32) to move.

3. The maintenance workbench of claim 2, wherein: The transmission unit (33) includes a first gear (331) engaged with the outer side of the outer tooth ring (31), and a second gear (332) coaxially arranged on the lower side of the first gear (331), and the second gear (332) is provided with a rack (333) fixed on the non-clamping end side surface of the T-shaped clamping block (32).

4. The maintenance workbench of claim 1, wherein: The rotating assembly (42) includes two sleeves (421) symmetrically arranged on the inner wall of the support groove (41), and a rotating column (422) rotatably arranged in the sleeve (421) and fixed on the corresponding position of the outer wall of the workbench body (100).

5. The maintenance workbench of claim 4, wherein: A first magnetic member (5) is movably arranged on one side of the rotating column (422), and a metal concave surface (6) is arranged on the peripheral surface of the first support ring plate (1); The first magnetic member (5) is used for moving along the axial direction of the rotating column (422), so that the magnetic surface of the first magnetic member (5) extends into the metal concave surface (6) and is magnetically attracted and fixed with the metal concave surface (6).

6. The maintenance workbench of claim 1, wherein: The outer wall of the workbench body (100) is provided with a second magnetic member (7); The second magnetic member (7) is magnetically attracted and fixed with the metal arc surface arranged on the bottom of the support groove (41) during the turnover of the workbench body (100).