Novel film covering device for reflective fabric processing
By designing a new type of laminating device for reflective fabric processing, a servo motor drives a worm gear system and a hydraulic rod to drive a brush to clean impurities, and an electrically heated pressure roller ensures that the material is applied in parallel. This solves the quality defects caused by impurities during the laminating process and improves production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-26
- Publication Date
- 2026-04-10
AI Technical Summary
During the lamination process of reflective fabrics, impurities on the material surface can cause poor adhesion between the contact surfaces, resulting in quality defects such as bulges. Furthermore, existing technologies cannot perform cleaning simultaneously during the lamination process, which increases additional time costs.
A novel laminating device for processing reflective fabrics has been designed, comprising a cleaning component and a pressing component. A servo motor drives a worm gear system and a hydraulic rod to drive a brush to clean impurities, and an electrically heated pressure roller ensures that the material is parallel and adhered. Combined with a winding device, synchronous cleaning and pressing are achieved.
It enables automatic removal of impurities during the lamination process, ensuring parallel adhesion of materials, improving lamination quality, reducing additional pretreatment time, and increasing production efficiency.
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Figure CN224103689U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a reflective material processing technical field, concretely is a novel film laminating device for reflective cloth processing. BACKGROUND
[0002] Reflective cloth is the process that high refractive index glass microbead is with coating or film on cloth base surface, make ordinary cloth can reflect light under the irradiation of light. At night, reflective cloth can reflect light back to the original road, enhance product visibility, cause visual attention. The application scope of reflective cloth is extensive, can be used for producing and road traffic safety related products, such as reflective vest, reflective belt, work clothes etc., play the role of safety protection, can also be used for making decorative reflective products, such as luggage, gloves, hats, sportswear etc.
[0003] When the reflective material and cloth are film laminated, small particle impurities may be attached to the contact surface of the two. These impurities will hinder the close adhesion of the material, resulting in quality defects such as bulges. In order to ensure the film lamination quality, the material needs to be inspected and cleaned before processing. However, this step cannot be synchronized with the film lamination operation, which will consume additional time cost.
[0004] Therefore, the utility model provides a novel film laminating device for reflective cloth processing to solve the above problems. UTILITY MODEL CONTENTS
[0005] In view of the deficiencies of the prior art, the utility model provides a novel film laminating device for reflective cloth processing, which solves the above problems.
[0006] To achieve the above purpose, the utility model is implemented by the following technical scheme: a novel film laminating device for reflective cloth processing, comprising a mounting plate, one side of the mounting plate is provided with a cleaning assembly; one side of the mounting plate is also provided with a pressing assembly; the cleaning assembly comprises a concave rack, the concave rack is fixedly connected to one side of the mounting plate, one end of the concave rack is fixedly connected with a sleeve in the side wall, the inside of the sleeve is fixedly installed with a bidirectional hydraulic rod, the outer wall of the sleeve is fixedly connected with a worm gear, the two movable ends of the bidirectional hydraulic rod are fixedly connected with a circular plate, the outer wall of the circular plate is fixedly connected with a brush rod.
[0007] Further, the first and second material feeding rollers are rotatably connected between the two mounting plates.
[0008] By adopting the above technical scheme, the material to be processed is placed.
[0009] Further, a first servo motor is fixedly installed on one side of the concave rack, a worm is fixedly connected to the output shaft of the first servo motor, and the worm is engaged with the worm gear.
[0010] By adopting the technical scheme, the worm gear is driven to rotate.
[0011] Further, the pressing assembly comprises a bidirectional electric telescopic rod, two movable ends of the bidirectional electric telescopic rod are fixedly connected with sliding blocks, the sliding blocks are in sliding connection with inner walls of the mounting plates, limit rods are fixedly connected between the inner walls of the mounting plates, the limit rods pass through the sliding blocks and are in movable connection with the sliding blocks, and a guide roller is rotatably connected between the two sliding blocks.
[0012] By adopting the technical scheme, the guide roller is driven to move.
[0013] Further, electric heating pressing rollers are rotatably connected between the two mounting plates, one end of each of the electric heating pressing rollers is fixedly connected with a drive gear, and the two drive gears are in meshing connection.
[0014] By adopting the technical scheme, the processing material is pressed.
[0015] Further, the pressing assembly further comprises a second servo motor, and an output shaft of the second servo motor is fixedly connected with one side of one of the drive gears.
[0016] By adopting the technical scheme, the drive gear is driven to rotate.
[0017] Beneficial effects
[0018] The utility model provides a novel film laminating device for reflective cloth processing, which has the following beneficial effects compared with the prior art:
[0019] 1. The novel film laminating device for reflective cloth processing places the reflective material and the cloth on the first feeding roller and the second feeding roller respectively, and when the reflective material and the cloth are moved by the winding equipment, they are in a parallel state. Then, the first servo motor is started to drive the worm to rotate, the worm drives the worm gear to rotate, the worm gear drives the sleeve and the bidirectional hydraulic rod installed inside the sleeve to rotate, the bidirectional hydraulic rod drives the circular plate and the brush rod fixed to the outer wall of the circular plate to rotate, the brush rod can clean the impurities on the surface of the reflective material and the cloth that need to be attached to each other, and then the reflective material and the cloth can be sent to the pressing assembly for pressing by traction. Since the material is continuously pulled out, the distance between the reflective material and the cloth will increase, and the bidirectional hydraulic rod can drive the circular plate to move up and down to automatically adapt to the change in distance.
[0020] 2. The novel reflective fabric processing film coating device, when the reflective material and the fabric need to pass through the guide roller for guidance, make them guide to one side of the two electric heating pressure rollers, the bidirectional electric telescopic rod function is the same as that of the bidirectional hydraulic rod, which is used to adapt to the change of the distance between the fabric and the reflective material and ensure that they can always be in parallel state so that the brush rod can clean, by starting the second servo motor to drive one of the drive gears to rotate, the other drive gear rotates due to meshing of the two drive gears, the two drive gears drive the two electric heating pressure rollers to rotate in opposite directions to press the fabric and the reflective material, the electric heating pressure roller can be heated to melt some adhesive to better adhere, and the pressed reflective fabric can be wound by the winding equipment. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical scheme in the embodiment of the present application or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0022] Figure 1 is the external structure perspective view of the present application;
[0023] Figure 2 is the structure enlarged view of A in the present application;
[0024] Figure 3 is another side structure view of the present application;
[0025] Figure 4 is the structure side view of the present application after removing one side mounting plate;
[0026] Figure 5 is the partial structure side view of the present application.
[0027] In the figure: 1, mounting plate; 2, cleaning assembly; 21, first feeding roller; 22, second feeding roller; 23, concave frame; 24, sleeve; 25, bidirectional hydraulic rod; 26, circular plate; 27, brush rod; 28, worm gear; 29, first servo motor; 210, worm; 3, pressing assembly; 31, bidirectional electric telescopic rod; 32, sliding block; 33, limiting rod; 34, guide roller; 35, electric heating pressure roller; 36, drive gear; 37, second servo motor. DETAILED DESCRIPTION
[0028] It should be noted that in the description of the embodiments of the present application, the terms "front, back, left, right, top, bottom" indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. The terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0029] The present application will be further described in detail below with the aid of drawings and examples.
[0030] With reference to Figures 1 to 5 The present application provides a new type of film laminating device for reflective fabric processing, comprising a mounting plate 1, one side of the mounting plate 1 is provided with a cleaning assembly 2; one side of the mounting plate 1 is also provided with a pressing assembly 3; the cleaning assembly 2 comprises a concave rack 23, the concave rack 23 is fixedly connected to one side of the mounting plate 1, one end of the concave rack 23 is fixedly connected with a sleeve 24 inside the side wall, the sleeve 24 is fixedly installed with a bidirectional hydraulic rod 25 inside, the outer wall of the sleeve 24 is fixedly connected with a worm gear 28, the two movable ends of the bidirectional hydraulic rod 25 are fixedly connected with a circular plate 26, the outer wall of the circular plate 26 is fixedly connected with a brush rod 27. The first and second feeding rollers 21 and 22 are rotatably connected between the two mounting plates 1. The concave rack 23 is fixedly installed with a first servo motor 29 on one side, the output shaft of the first servo motor 29 is fixedly connected with a worm 210, the worm 210 is engaged with the worm gear 28.
[0031] In specific implementation: the reflective material and the fabric are respectively placed on the first and second feeding rollers 21 and 22, when the reflective material and the fabric are moved by the winding device, they are in parallel state, then the first servo motor 29 is started to drive the worm 210 to rotate, the worm 210 drives the worm gear 28 to rotate, the worm gear 28 can drive the sleeve 24 and the bidirectional hydraulic rod 25 installed inside it to rotate, the bidirectional hydraulic rod 25 drives the circular plate 26 and the brush rod 27 fixedly connected to the outer wall of the circular plate 26 to rotate, the brush rod 27 can clean the impurities on the surface of the reflective material and the fabric that need to be adhered to each other, then they can be sent to the pressing assembly 3 for pressing as they are pulled. Since the material is continuously pulled out, the distance between the reflective material and the fabric will increase, and the bidirectional hydraulic rod 25 can be started to drive the circular plate 26 to move up and down to automatically adapt to the change of the distance.
[0032] With referenceFigures 1 to 5 In one aspect of the embodiment, the pressing assembly 3 comprises a two-way electric telescopic rod 31, both movable ends of the two-way electric telescopic rod 31 are fixedly connected with sliding blocks 32, the sliding blocks 32 are in sliding connection with the inner walls of the mounting plates 1, the inner walls of the mounting plates 1 are fixedly connected with limiting rods 33, the limiting rods 33 penetrate through the sliding blocks 32 and are in movable connection therewith, and a guide roller 34 is rotatably connected between the two sliding blocks 32. Electric heating pressing rollers 35 are rotatably connected between the two mounting plates 1, one end of each of the two electric heating pressing rollers 35 is fixedly connected with a drive gear 36, and the two drive gears 36 are in meshing connection with each other. The pressing assembly 3 further comprises a second servo motor 37, an output shaft of the second servo motor 37 is fixedly connected with one side of one of the drive gears 36.
[0033] In specific implementation: when the reflective material and the cloth need to be guided by the guide roller 34 to one side of the two electric heating pressing rollers 35, the two-way electric telescopic rod 31 functions the same as the two-way hydraulic rod 25 to adapt to the change of the distance between the cloth and the reflective material and ensure that they are always in parallel state so that the brush rod 27 can clean, by starting the second servo motor 37 to drive one of the drive gears 36 to rotate, the other drive gear 36 rotates due to the meshing of the two drive gears 36, and the two drive gears 36 drive the two electric heating pressing rollers 35 to rotate in opposite directions to press the cloth and the reflective material, the electric heating pressing rollers 35 can be heated to melt some adhesive to better adhere, and the well-pressed reflective cloth can be wound by the winding device.
[0034] All electrical equipment in the scheme is powered by an external power supply.
[0035] Working principle: the reflective material and the cloth are respectively arranged on the first feeding roller 21 and the second feeding roller 22. When the winding device pulls the two to move, the reflective material and the cloth remain in parallel state. Start the first servo motor 29, the motor operation drives the worm 210 to rotate, the worm 210 drives the worm gear 28 to rotate, and the worm gear 28 drives the sleeve 24 and the two-way hydraulic rod 25 installed inside the sleeve 24 to rotate synchronously. The two-way hydraulic rod 25 drives the circular plate 26 and the brush rod fixedly connected with the outer wall of the circular plate 26 to rotate, at this time, the brush rod 27 can clean the impurities on the surface of the reflective material and the cloth to be attached. The cleaned material is conveyed to the pressing assembly 3 under the traction. Since the material is continuously pulled, the distance between the reflective material and the cloth will increase, at this time, the two-way hydraulic rod 25 is started, the two-way hydraulic rod 25 drives the circular plate 26 to move up and down, and automatically adapts to the change of the distance.
[0036] The reflective material and cloth are guided by the guide roller 34 to the side of the two electric heating rollers 35. The function of the two-way electric telescopic rod 31 is the same as the two-way hydraulic rod 25, which is used to adjust the distance and ensure that the reflective material and cloth are always parallel so that the brush rod 27 can continuously clean. Start the second servo motor 37 to drive one of the drive gears 36 to rotate. Because the two drive gears 36 are meshed with each other, the other drive gear 36 will rotate accordingly. The two drive gears 36 drive the two electric heating rollers 35 to rotate in opposite directions to press the cloth and reflective material. The electric heating rollers 35 are powered to generate heat, which can melt the adhesive and enhance the fitting effect. The reflective cloth that has completed the pressing is wound and pulled by the winding and rolling equipment.
[0037] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one from another entity or action, without necessarily requiring or implying any actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0038] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A novel film coating device for processing reflective fabric, comprising a mounting plate (1), characterized in that: One side of the mounting plate (1) is provided with a cleaning assembly (2); one side of the mounting plate (1) is also provided with a pressing assembly (3); the cleaning assembly (2) comprises a concave frame (23), the concave frame (23) is fixedly connected to one side of the mounting plate (1), one end of the concave frame (23) is fixedly connected with a sleeve (24) inside the side wall, the sleeve (24) is fixedly installed with a bidirectional hydraulic rod (25) inside, the outer wall of the sleeve (24) is fixedly connected with a worm wheel (28), the two movable ends of the bidirectional hydraulic rod (25) are fixedly connected with a circular plate (26), the outer wall of the circular plate (26) is fixedly connected with a brush rod (27).
2. The novel film laminating device for reflective fabric processing according to claim 1, characterized in that: The first feeding roller (21) and the second feeding roller (22) are rotatably connected between the two mounting plates (1).
3. The novel film laminating device for reflective fabric processing according to claim 1, characterized in that: The concave frame (23) is fixedly installed with a first servo motor (29) on one side, the output shaft of the first servo motor (29) is fixedly connected with a worm (210), and the worm (210) is engaged with the worm wheel (28).
4. The novel film laminating device for reflective fabric processing according to claim 1, characterized in that: The pressing assembly (3) comprises a bidirectional electric telescopic rod (31), the two movable ends of the bidirectional electric telescopic rod (31) are fixedly connected with a sliding block (32), the sliding block (32) is slidably connected with the inner wall of the mounting plate (1), the inner wall of the mounting plate (1) is fixedly connected with a limiting rod (33) therebetween, the limiting rod (33) penetrates through the sliding block (32) and is movably connected therewith, and the two sliding blocks (32) are rotatably connected with a guide roller (34) therebetween.
5. The novel film laminating device for reflective fabric processing according to claim 1, characterized in that: The electric heating pressure roller (35) is rotatably connected between the two mounting plates (1), and one end of each of the two electric heating pressure rollers (35) is fixedly connected with a drive gear (36), and the two drive gears (36) are engaged with each other.
6. The novel film laminating device for reflective fabric processing according to claim 1, characterized in that: The pressing assembly (3) further comprises a second servo motor (37), and the output shaft of the second servo motor (37) is fixedly connected with one side of one of the drive gears (36).