Multi-station cold heading forming device for high-strength bolt

Abstract

The utility model discloses a multi-station cold heading forming device for a high-strength bolt, and relates to the technical field of forming devices, the multi-station cold heading forming device comprises a forming platform, a plate, a forming module, a transverse groove, a sliding block and an electric push rod, the inner wall of the transverse groove is provided with a driving motor, the output end of the driving motor is provided with a threaded lead screw, and the threaded lead screw is connected with the sliding block. A sliding block is installed on the outer wall of the threaded lead screw in a surrounding mode, and an electric push rod is installed on the outer wall of the sliding block in an embedded mode. The vibration mechanism is installed, firstly, the driving motor works to drive the threaded lead screw to rotate, the sliding block moves on the threaded lead screw, the pouring module is driven to transversely move left and right to vibrate, the electric push rod works to drive the pouring module to move up and down to vibrate, and then raw materials are fully and evenly dispersed in pouring holes. And meanwhile, after vibration is completed, the pouring module needs to be reset, and forming work can be carried out.

Description

Technical Field

[0001] This utility model relates to the field of forming device technology, specifically a multi-station cold heading forming device for high-strength bolts. Background Technology

[0002] The multi-station cold heading forming device for high-strength bolts is a specialized cold heading forming equipment for manufacturing high-strength bolts. This device uses a driving component on the base to move the male mold (forming module), allowing the male mold and female mold (casting module) to cooperate in cold heading forming of the bolts. Multiple female mold stations are set on the base, thereby improving production efficiency and making it widely used in the high-strength bolt manufacturing industry.

[0003] Patent document CN222221035U discloses a multi-station cold heading forming device for high-strength bolts. It states that "This utility model relates to the field of cold heading forming technology. It includes a base, with a fixing plate fixed to one side of the upper surface of the base, and hydraulic cylinders fixed to both ends of the fixing plate; a driving component, located in the middle of the upper surface of the base, with the output end of the hydraulic cylinders connected to the driving component; multiple male molds, all mounted on the driving component; and multiple female molds, located on the other side of the upper surface of the base, adapted to the male molds. This multi-station cold heading forming device for high-strength bolts, by providing a driving component on the base, can move the male molds, allowing the male and female molds to cooperate in cold heading the bolts. The male molds are mounted on a movable plate on the driving component via bolts, facilitating disassembly and replacement when worn or needing replacement. Multiple male mold stations are provided on the movable plate, improving the production efficiency of this device."

[0004] However, the multi-station cold heading forming device for high-strength bolts in the aforementioned published literature mainly focuses on improving the production efficiency of the device, but it is not convenient to eliminate air bubbles and gaps in the raw materials.

[0005] Therefore, it is necessary to develop a vibration mechanism to eliminate air bubbles and gaps in raw materials and improve product quality. Utility Model Content

[0006] The purpose of this utility model is to provide a multi-station cold heading forming device for high-strength bolts, so as to solve the technical problem mentioned in the background art of enabling the multi-station cold heading forming device for high-strength bolts to have a vibration function.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a multi-station cold heading forming device for high-strength bolts, comprising: a forming platform, a plate, and a forming module, wherein a vibration mechanism is provided on the top of the forming platform, and the vibration mechanism is used to eliminate air bubbles and gaps in the raw material;

[0008] The vibration mechanism includes a transverse groove, a sliding block, and an electric push rod. The outer wall of the molding platform is provided with a transverse groove, and a drive motor is installed on the inner wall of the transverse groove. A threaded screw is installed at the output end of the drive motor. A sliding block is installed around the outer wall of the threaded screw, and an electric push rod is embedded in the outer wall of the sliding block. The output end of the electric push rod is fixedly connected to the bottom of the casting module. A contact rod is installed on the outer wall of the casting module, and an alarm light is installed on the top of the contact rod. A contact groove is provided on the top of the molding platform, and a contact button is installed on the inner wall of the contact groove.

[0009] Preferably, the plate is disposed on the top of the molding platform, a molding electric rod is installed on the outer wall of the plate, a molding module is installed at the output end of the molding electric rod, a molding die head is installed on the outer wall of the molding module, a casting module is provided on the top of the molding platform, a casting hole is provided on the outer wall of the casting module, a demolding electric rod is installed on the outer wall of the casting module, and a demolding module is installed at the output end of the demolding electric rod.

[0010] Preferably, the outer wall of the casting module is provided with a protective mechanism to prevent raw materials from falling out of the casting module during the process of eliminating air bubbles.

[0011] Preferably, the protective mechanism includes a protective plate and a sealing layer, wherein the protective plate is disposed on the outer wall of the casting module.

[0012] Preferably, the inner wall of the protective plate is provided with slots, the outer wall of the casting module is provided with a first Velcro fastener, the outer wall of the first Velcro fastener is provided with a second Velcro fastener, and the outer wall of the second Velcro fastener is provided with a sealing layer.

[0013] Preferably, the outer wall of the protective plate is provided with a rotating groove.

[0014] Preferably, a rotating motor is installed on the inner wall of the rotating groove, and a reinforcing plate is installed at the output end of the rotating motor.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This utility model eliminates air bubbles and gaps in raw materials by installing a vibration mechanism. Existing raw materials often contain air bubbles or gaps when added to the pouring hole, or there are gaps between the raw materials and the pouring hole, which leads to a decrease in product quality. Therefore, this needs to be improved. First, the drive motor drives the threaded screw to rotate, and the sliding block moves on the threaded screw, causing the pouring module to move laterally and vibrate. The electric push rod drives the pouring module to move up and down and vibrate, thereby making the raw materials fully and evenly dispersed in the pouring hole, reducing air bubbles and gaps. After the vibration is completed, the pouring module needs to be reset so that the contact rod is located in the contact groove and the contact rod presses the contact button. The alarm light illuminates, indicating that the pouring module has returned to its original position and the molding process can begin.

[0017] 2. This utility model, by installing a protective mechanism, prevents the raw material from falling out of the casting module during the bubble elimination process. During the bubble elimination process, vibration can cause the raw material to fall out of the casting module, thus requiring improvement. First, a first and second Velcro strap is used to install a sealing layer in the slot to seal the casting hole. Then, the motor rotates, causing the reinforcing plate to rotate, thus sealing the slot a second time and preventing the raw material from falling out. When forming the bolt, the reinforcing plate rotates to the top of the slot, and then the sealing layer is removed from the slot, allowing the bolt to be formed through the slot. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a side view of the present invention.

[0020] Figure 3 This is a top view of the molding platform structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the sliding block part of this utility model;

[0022] Figure 5 This is a schematic diagram of the protective plate part of this utility model.

[0023] In the diagram: 1. Molding platform; 2. Plate; 3. Molding rod; 4. Molding module; 5. Molding die head; 6. Casting module; 7. Casting hole; 8. Demolding rod; 9. Demolding module; 10. Horizontal groove; 11. Drive motor; 12. Threaded screw; 13. Sliding block; 14. Electric push rod; 15. Contact rod; 16. Alarm light; 17. Contact groove; 18. Contact button; 19. Protective plate; 20. Slot; 21. First Velcro strap; 22. Second Velcro strap; 23. Sealing layer; 24. Rotating groove; 25. Rotating motor; 26. Reinforcing plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] Please see Figure 1 and Figure 2A multi-station cold heading forming device for high-strength bolts includes: a forming platform 1, a plate 2, and a forming module 4. The plate 2 is located on the top of the forming platform 1. A forming electric rod 3 is installed on the outer wall of the plate 2. The output end of the forming electric rod 3 is installed with the forming module 4. A forming die head 5 is installed on the outer wall of the forming module 4. A casting module 6 is located on the top of the forming platform 1. A casting hole 7 is located on the outer wall of the casting module 6. A demolding electric rod 8 is installed on the outer wall of the casting module 6. A demolding module 9 is installed on the output end of the demolding electric rod 8. Raw materials are added into the casting hole 7. Then, the forming electric rod 3 operates to drive the forming module 4 to move. The forming die head 5 is used to perform cold pressing forming on the casting hole 7. After forming, the demolding electric rod 8 operates to drive the demolding module 9 to move and eject the product from the casting hole 7.

[0028] Please see Figure 3 and Figure 4 The top of the molding platform 1 is equipped with a vibration mechanism to eliminate air bubbles and gaps in the raw material. The vibration mechanism includes a transverse groove 10, a sliding block 13, and an electric push rod 14. The outer wall of the molding platform 1 is provided with a transverse groove 10, and a drive motor 11 is installed on the inner wall of the transverse groove 10. A threaded screw 12 is installed at the output end of the drive motor 11. A sliding block 13 is installed around the outer wall of the threaded screw 12, and an electric push rod 14 is embedded in the outer wall of the sliding block 13. The output end of the electric push rod 14 is fixedly connected to the bottom of the casting module 6. A contact rod 15 is installed on the outer wall of the casting module 6, and an alarm light 16 is installed on the top of the contact rod 15. The top of the molding platform 1 is provided with a contact groove 17, and a contact button 18 is installed on the inner wall of the contact groove 17. When some raw materials are added to the pouring hole 7, air bubbles or voids often appear in the raw materials or there are gaps between the raw materials and the pouring hole 7, which leads to a decrease in product quality. Therefore, this needs to be improved. First, the drive motor 11 works to drive the threaded screw 12 to rotate. The sliding block 13 moves on the threaded screw 12, causing the pouring module 6 to move laterally and vibrate. The electric push rod 14 works to drive the pouring module 6 to move up and down and vibrate, thereby making the raw materials fully and evenly dispersed in the pouring hole 7, reducing air bubbles and voids. At the same time, after the vibration is completed, the pouring module 6 needs to be reset, so that the contact rod 15 is located in the contact groove 17 and the contact rod 15 presses the contact button 18. The alarm light 16 lights up, indicating that the pouring module 6 has returned to its original position and the molding work can be carried out.

[0029] Please see Figure 2 and Figure 5The outer wall of the casting module 6 is provided with a protective mechanism to prevent raw materials from falling out of the casting module 6 during the process of eliminating air bubbles. The protective mechanism includes a protective plate 19 and a sealing layer 23. The protective plate 19 is disposed on the outer wall of the casting module 6, and the inner wall of the protective plate 19 has slots 20. A first Velcro 21 is installed on the outer wall of the casting module 6, a second Velcro 22 is installed on the outer wall of the first Velcro 21, and a sealing layer 23 is installed on the outer wall of the second Velcro 22. The outer wall of the protective plate 19 has a rotating groove 24, and a rotating motor 25 is installed on the inner wall of the rotating groove 24. The output end of the rotating motor 25 is equipped with a... When the reinforcing plate 26 vibrates during the process of eliminating air bubbles in the raw material, the raw material may fall out of the casting module 6. Therefore, this needs to be improved. First, the sealing layer 23 is installed in the slot 20 using the first Velcro 21 and the second Velcro 22 to seal the casting hole 7. Then, the motor 25 is rotated to drive the reinforcing plate 26 to rotate, so that the reinforcing plate 26 seals the slot 20 a second time, thereby preventing the raw material from falling out. When the bolt is being formed, the reinforcing plate 26 is rotated to the top of the slot 20, and then the sealing layer 23 is removed from the slot 20, so that the bolt is formed through the slot 20.

[0030] The working principle is as follows: raw materials are added into the pouring hole 7. Then, the forming rod 3 moves the forming module 4, and the forming die head 5 performs cold-press forming on the pouring hole 7. After forming, the demolding rod 8 moves the demolding module 9 to eject the product from the pouring hole 7. Currently, when raw materials are added to the pouring hole 7, air bubbles or voids often appear in the raw materials, or there are gaps between the raw materials and the pouring hole 7, leading to reduced product quality. Therefore, improvements are needed. First, the drive motor 11 rotates the threaded screw 12, and the sliding block 13 moves on the threaded screw 12, causing the pouring module 6 to move laterally and vibrate. The electric push rod 14 moves the pouring module 6 up and down, causing it to vibrate. This ensures that the raw materials are evenly dispersed in the pouring hole 7, reducing air bubbles and voids. After vibration, further adjustments are needed. When the casting module 6 is reset, the contact rod 15 is positioned in the contact groove 17, and the contact rod 15 presses against the contact button 18, illuminating the alarm light 16. This indicates that the casting module 6 has returned to its original position and can proceed with the molding process. During the process of eliminating air bubbles in the raw material and vibrating, the raw material may fall out of the casting module 6. Therefore, this needs to be improved. First, the sealing layer 23 is installed in the slot 20 using the first Velcro 21 and the second Velcro 22 to seal the casting hole 7. Then, the motor 25 is rotated to drive the reinforcing plate 26 to rotate, so that the reinforcing plate 26 provides a secondary seal to the slot 20, thereby preventing the raw material from falling out. When molding the bolt, the reinforcing plate 26 is rotated to the top of the slot 20, and then the sealing layer 23 is removed from the slot 20, allowing the bolt to be molded through the slot 20.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A multi-station cold heading forming device for high-strength bolts, characterized in that, It includes: a forming platform (1), a plate (2) and a forming module (4), wherein the top of the forming platform (1) is provided with a vibration mechanism, which is used to eliminate air bubbles and gaps in the raw material; The vibration mechanism includes a transverse groove (10), a sliding block (13), and an electric push rod (14). The outer wall of the molding platform (1) is provided with a transverse groove (10). A drive motor (11) is installed on the inner wall of the transverse groove (10). A threaded screw (12) is installed at the output end of the drive motor (11). A sliding block (13) is installed around the outer wall of the threaded screw (12). An electric push rod (14) is embedded in the outer wall of the sliding block (13). The output end of the electric push rod (14) is fixedly connected to the bottom of the casting module (6). A contact rod (15) is installed on the outer wall of the casting module (6). An alarm light (16) is installed on the top of the contact rod (15). A contact groove (17) is provided on the top of the molding platform (1). A contact button (18) is installed on the inner wall of the contact groove (17).

2. The multi-station cold heading forming device for high-strength bolts according to claim 1, characterized in that: The plate (2) is set on the top of the molding platform (1). A molding electric rod (3) is installed on the outer wall of the plate (2). A molding module (4) is installed at the output end of the molding electric rod (3). A molding die head (5) is installed on the outer wall of the molding module (4). A casting module (6) is provided on the top of the molding platform (1). A casting hole (7) is provided on the outer wall of the casting module (6). A demolding electric rod (8) is installed on the outer wall of the casting module (6). A demolding module (9) is installed at the output end of the demolding electric rod (8).

3. The multi-station cold heading forming device for high-strength bolts according to claim 2, characterized in that: The outer wall of the casting module (6) is provided with a protective mechanism to prevent the raw material from falling out of the casting module (6) during the process of eliminating air bubbles.

4. The multi-station cold heading forming device for high-strength bolts according to claim 3, characterized in that: The protective mechanism includes a protective plate (19) and a sealing layer (23), wherein the protective plate (19) is disposed on the outer wall of the casting module (6).

5. The multi-station cold heading forming device for high-strength bolts according to claim 4, characterized in that: The inner wall of the protective plate (19) is provided with slots (20), the outer wall of the casting module (6) is provided with a first hook and loop fastener (21), the outer wall of the first hook and loop fastener (21) is provided with a second hook and loop fastener (22), and the outer wall of the second hook and loop fastener (22) is provided with a sealing layer (23).

6. The multi-station cold heading forming device for high-strength bolts according to claim 4, characterized in that: The outer wall of the protective plate (19) is provided with a rotating groove (24).

7. The multi-station cold heading forming device for high-strength bolts according to claim 6, characterized in that: A rotating motor (25) is installed on the inner wall of the rotating groove (24), and a reinforcing plate (26) is installed on the output end of the rotating motor (25).

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