Device for quickly disassembling carrier roller of belt conveyor

Abstract

The utility model discloses a device for quickly dismounting a carrier roller of a belt conveyor, which relates to the technical field of dismounting the carrier roller of the belt conveyor, and comprises a movable iron plate with rollers at the bottom, a fixed seat is welded at the upper end of the movable iron plate, and two groups of lifting mechanisms are mounted on the fixed seat. The two lifting mechanisms are connected through a connecting block, the two-way lead screw penetrates through the connecting block and is in threaded connection with the connecting block, and the end of each lifting mechanism is connected with a supporting rod. The mechanical lifting mechanism is welded on the movable iron plate with the rollers at the bottom, the crisscross supporting rod with the rollers is welded on the top of the lifting mechanism, the supporting rod is inserted below the carrier rollers, the lifting mechanism pushes the supporting rod upwards through rotation of the two-way screw rod, the belt is supported by the supporting rod, and meanwhile, the belt is lifted by the lifting mechanism. The whole process can be completed by only one person, and safety risks do not exist in the operation process.

Description

Technical Field

[0001] This utility model relates to the field of belt conveyor idler disassembly technology, and in particular to a device for quickly disassembling belt conveyor idlers. Background Technology

[0002] Belt conveyor idlers are crucial components in conveyor systems, supporting and guiding the conveyor belt to maintain its straightness and ensure normal operation. By supporting the belt, belt idlers reduce belt resistance during operation, improving conveying efficiency. However, due to prolonged operation, idlers will wear down and need to be replaced promptly to prevent damage to the belt.

[0003] Traditional methods require two to three workers to work together, with two lifting the conveyor belt with steel pipes and one disassembling the idler rollers. This method is not only labor-intensive but also inefficient. When lifting the conveyor belt with steel pipes, improper operation or slippage of the steel pipes may lead to the risk of injury. In addition, the collaboration of multiple people in a confined space also increases the possibility of accidents. Utility Model Content

[0004] The purpose of this invention is to provide a device for quickly disassembling belt conveyor idlers, which avoids the situation where the traditional method requires two to three workers to work together, with two people lifting the belt with steel pipes and one person responsible for disassembling the idlers. This method is not only labor-intensive but also inefficient.

[0005] This utility model provides a device for quickly disassembling belt conveyor idlers, including a movable iron plate with rollers at the bottom, a fixed base welded to the upper end of the movable iron plate, two sets of lifting mechanisms installed on the fixed base, the two sets of lifting mechanisms being connected by a connecting block, a bidirectional lead screw passing through the connecting block and threadedly connected to the connecting block, and a support rod connected to the end of the lifting mechanism.

[0006] Preferably, the support rod has a cross-shaped structure, and a rotating wheel is rotatably installed at the upper end of the support rod.

[0007] Preferably, the lifting mechanism includes a pair of support rods 1 that are hinged to each other on the fixed base, and support rods 2 that are hinged to the upper ends of the pair of support rods 1 respectively. The upper ends of the pair of support rods 2 are hinged to the lower ends of the support rod.

[0008] Preferably, a support base is fixed to one side of the movable iron plate by bolts, an adjusting rod is slidably installed on the inner side of the support base, and a top plate is fixedly installed at the upper end of the adjusting rod.

[0009] Preferably, the top plate has symmetrical sliding grooves, and an installation plate is slidably installed in the sliding grooves. An airbag is provided on the upper side of the installation plate, and the airbag is connected to the air outlet of the air pump through a pipe. An exhaust port is provided on one side of the airbag.

[0010] Preferably, the lower side of the mounting plate one is symmetrically provided with sliding holes, a push plate is slidably installed in the sliding holes, one end of the push plate is connected to the mounting plate two, and an airbag two is installed on the upper side of the mounting plate two.

[0011] Preferably, the second airbag has an exhaust port, and the first airbag and the second airbag are connected by a pipe.

[0012] Preferably, a slot is provided on the lower side of one end of the top plate.

[0013] Preferably, a through groove is provided on one side of the support base, and a protrusion on one side of the support base slides in the through groove.

[0014] Preferably, an adjusting screw is rotatably provided on one side of the through groove, and the protrusion is threadedly connected to the adjusting screw.

[0015] This utility model provides a device for quickly disassembling belt conveyor idlers, which, compared with the prior art:

[0016] 1. This utility model involves welding a mechanical lifting mechanism onto a movable iron plate with rollers installed at the bottom. A cross-shaped support rod with rollers is welded to the top of the lifting mechanism. The support rod is inserted under the roller. By rotating the double-acting screw, the lifting mechanism pushes the support rod upward. While the support rod supports the belt, the roller is also lifted and removed. The entire process can be completed by only one person, and there is no safety risk in the operation.

[0017] 2. This utility model moves the adjusting rod upward so that the top plate is located at the upper end of the belt conveyor frame. It is then engaged with the frame using a slot. Pushing the mounting plate one allows airbag one and airbag two to enter the underside of the belt. Then, pushing the push plate moves the mounting plate two inward so that airbag two is located on the other side of the belt. The air pump inflates airbag one and airbag two, lifting the belt upward, which facilitates the disassembly of the idler roller. This invention allows for the disassembly of idler rollers for different types of belt conveyors in two ways. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0020] Figure 2This is a schematic diagram of the lifting mechanism and other structures in an embodiment of the present utility model;

[0021] Figure 3 This is a side view of the lifting mechanism and other structures according to an embodiment of the present utility model;

[0022] Figure 4 This is a schematic diagram of the support base and other structures according to an embodiment of the present utility model;

[0023] Figure 5 This is a schematic diagram of the adjusting rod in the raised state according to an embodiment of the present utility model;

[0024] Figure 6 This is a schematic diagram of the top plate and other structures in an embodiment of the present utility model;

[0025] Figure 7 This is a schematic diagram of the structure of airbag one, airbag two, etc., according to an embodiment of this utility model;

[0026] Figure 8 This is a structural disassembly diagram of mounting plate one and mounting plate two according to an embodiment of this utility model.

[0027] Figure label:

[0028] 1. Movable iron plate; 2. Fixed base; 3. Support rod one; 4. Support rod two; 5. Connecting block; 6. Two-way screw; 7. Support rod; 8. Rotary wheel; 9. Support base; 10. Adjusting rod; 11. Through groove; 12. Adjusting screw; 13. Top plate; 14. Slide groove; 15. Slot; 16. Mounting plate one; 17. Sliding hole; 18. Mounting plate two; 19. Push plate; 20. Airbag one; 21. Airbag two; 22. Air pump. Detailed Implementation

[0029] The following detailed description, in conjunction with the accompanying drawings, outlines some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0030] Example 1

[0031] Please refer to Figures 1-3 This utility model provides a device for quickly disassembling belt conveyor rollers, including a movable iron plate 1 with rollers at the bottom, a fixed seat 2 welded to the upper end of the movable iron plate 1, and two sets of lifting mechanisms installed on the fixed seat 2.

[0032] The lifting mechanism includes a pair of support rods 3 hinged to the fixed base 2. The upper ends of the pair of support rods 3 are respectively hinged to support rods 4. The upper ends of the pair of support rods 4 are hinged to the lower ends of the support rods 7. A connecting block 5 is connected between the connection points of two adjacent support rods 3 and support rods 4. The rotating rods on both sides of the connecting block 5 are rotatably connected to the two sets of support rods 3 and support rods 4 respectively. At the same time, a double-acting screw 6 passes through the connecting block 5 and is threadedly connected to the connecting block 5. Rotating the double-acting screw 6 causes the two connecting blocks 5 to move towards each other, thereby causing the two support rods 3 and support rods 4 to slide inward, so that the lifting mechanism can achieve the lifting function.

[0033] A support rod 7 is connected to the end of the lifting mechanism. The support rod 7 has a cross-shaped structure, and a rotating wheel 8 is rotatably installed at the upper end of the support rod 7. The support rod 7 is inserted under the idler roller. The double screw 6 is rotated by shaking the handle of the device, which in turn lifts the support rod 7. As the support rod 7 supports the belt above the device, the idler roller is also lifted and removed. The whole process can be completed by only one person, and there is no safety risk in the operation.

[0034] Example 2

[0035] like Figures 4 to 8 As shown, a support base 9 is fixed to one side of the movable iron plate 1 by bolts. An adjusting rod 10 is slidably installed on the inner side of the support base 9. A top plate 13 is fixedly installed at the upper end of the adjusting rod 10. At the same time, symmetrical sliding grooves 14 are opened on the top plate 13. An installation plate 16 is slidably installed in the sliding grooves 14. An air bag 20 is installed on the upper side of the installation plate 16. The air bag 20 is connected to the air outlet of the air pump 22 through a pipe. An exhaust port is opened on one side of the air bag 20. For some conveyors where it is inconvenient to insert the support rod 7, this embodiment can be used to assist in the disassembly of the idler roller. Since the support base 9 is located on one side of the movable iron plate 1, the height of the adjusting rod 10 can be adjusted according to the height of the conveyor so that the top plate 13 is located at the edge of the conveyor. Then, the installation plate 16 is slid into the underside of the belt. The air pump 22 is used to inflate the air bag 20. After the air bag 20 expands, it lifts the belt.

[0036] Furthermore, symmetrical sliding holes 17 are provided on the lower side of the mounting plate 16. A push plate 19 is slidably installed in the sliding holes 17. One end of the push plate 19 is connected to the mounting plate 18. An airbag 21 is installed on the upper side of the mounting plate 18. According to the width of the belt, the push plate 19 is pushed, so that the mounting plate 18 moves with the airbag 21 to the other side of the belt, which can accelerate the speed and stability of belt lifting.

[0037] An exhaust port is provided on the second airbag 21. The first airbag 20 and the second airbag 21 are connected by a pipe. The first airbag 20 and the second airbag 21 can be inflated by the air pump 22.

[0038] To improve the stability of the top plate 13 after it moves, a through groove 11 is provided on one side of the support base 9. A protrusion on one side of the support base 9 slides in the through groove 11. An adjusting screw 12 is rotatably provided on one side of the through groove 11. The protrusion is threadedly connected to the adjusting screw 12, so that the adjusting rod 10 can be stably raised and lowered by rotating the adjusting screw 12.

[0039] It is worth noting that a slot 15 is provided on the lower side of one end of the top plate 13. When the top plate 13 is raised to the edge of the conveyor, the slot 15 can be engaged with the edge to increase the support strength of the top plate 13.

[0040] In summary, the working principle of the device for quickly disassembling belt conveyor idlers according to this utility model embodiment is as follows: a mechanical lifting mechanism is welded onto a movable iron plate 1 with rollers installed at the bottom, and a cross-shaped support rod 7 with rollers is welded onto the top of the lifting mechanism. The support rod 7 is inserted under the idler. By rotating the double-acting screw 6, the lifting mechanism pushes the support rod 7 upward. While the support rod 7 supports the belt, the idler is also lifted and disassembled. The whole process can be completed by only one person, and there is no safety risk in the operation process.

[0041] By moving the adjusting rod 10 upward, the top plate 13 is positioned at the upper end of the belt conveyor frame. It is then engaged with the frame using the slot 15. The mounting plate 16 is pushed to allow the airbags 20 and 21 to enter the underside of the belt. The push plate 19 is then pushed to move the mounting plate 18 inward, positioning the airbag 21 on the other side of the belt. The air pump 22 inflates the airbags 20 and 21, lifting the belt upward, thus facilitating the disassembly of the idler rollers. This allows for the disassembly of different types of belt conveyor idler rollers in two different ways.

[0042] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A device for quickly disassembling idlers of a belt conveyor, comprising a movable iron plate (1) with rollers at its bottom, characterized in that: The upper end of the movable iron plate (1) is welded with a fixed seat (2), and two sets of lifting mechanisms are installed on the fixed seat (2). The two sets of lifting mechanisms are connected by a connecting block (5). The bidirectional screw (6) passes through the connecting block (5) and is threadedly connected to the connecting block (5). The end of the lifting mechanism is connected with a support rod (7). One side of the movable iron plate (1) is fixed with a support base (9) by bolts. An adjusting rod (10) is slidably installed on the inner side of the support base (9). A top plate (13) is fixedly installed at the upper end of the adjusting rod (10). The top plate (13) is provided with symmetrical sliding grooves (14), and an installation plate (16) is slidably installed in the sliding groove (14). An airbag (20) is provided on the upper side of the installation plate (16). The airbag (20) is connected to the air outlet of the air pump (22) through a pipe. An exhaust port is provided on one side of the airbag (20). The mounting plate 1 (16) has symmetrical sliding holes (17) on its lower side. A push plate (19) is slidably installed in the sliding hole (17). One end of the push plate (19) is connected to the mounting plate 2 (18). An airbag 2 (21) is installed on the upper side of the mounting plate 2 (18).

2. The device for quickly disassembling belt conveyor idlers according to claim 1, characterized in that: The support rod (7) has a cross-shaped structure, and a rotating wheel (8) is rotatably installed at the upper end of the support rod (7).

3. The device for quickly disassembling belt conveyor idlers according to claim 2, characterized in that: The lifting mechanism includes a pair of support rods 1 (3) hinged to the fixed base (2), and support rods 2 (4) are respectively hinged to the upper ends of the pair of support rods 1 (3). The upper ends of the pair of support rods 2 (4) are hinged to the lower ends of the support rod (7).

4. The device for quickly disassembling belt conveyor idlers according to claim 3, characterized in that: A slot (15) is provided on the lower side of one end of the top plate (13).

5. The device for quickly disassembling belt conveyor idlers according to claim 1, characterized in that: A through groove (11) is provided on one side of the support base (9), and the protrusion on one side of the support base (9) slides in the through groove (11).

6. The device for quickly disassembling belt conveyor idlers according to claim 5, characterized in that: An adjusting screw (12) is rotatably provided on one side of the through groove (11), and the protrusion is threadedly connected to the adjusting screw (12).

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