Supporting mechanism for assisting in box entering

By using a sliding connection between the lower and upper frames during the loading of the energy storage battery pack into the box, combined with height adjustment and lateral displacement components, the problem of the energy storage battery pack not being able to be accurately positioned was solved. The conveying platform was improved to a support mode, achieving accurate loading and extending the equipment life.

CN224117628UActive Publication Date: 2026-04-14YANCHENG DAXIANG NEW ENERGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-05
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

During the loading process, the energy storage battery packs cannot be accurately delivered to their designated positions due to the tolerance of the cluster frame. The cantilever conveyor platform is severely deformed and sagging, which affects the equipment's lifespan and loading efficiency, and poses a risk of pack collision.

Method used

The lower and upper frames are connected by a sliding connection, combined with height adjustment and lateral displacement components, and equipped with multi-source position detection sensors to achieve precise positioning detection and support. The conveyor platform is improved to a support mode to avoid cantilever deformation.

Benefits of technology

It enables precise placement of energy storage battery packs into the box, avoiding the risks of deformation and collision, improving the efficiency of box placement, and extending the life of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224117628U_ABST
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Abstract

The utility model discloses a supporting mechanism for assisting in entering a box, which comprises a lower frame body and an upper frame body which are connected in a sliding manner, and a height adjusting component is connected between the upper frame body and the lower frame body; the two sides of the bottom end of the lower frame body are symmetrically connected with transverse displacement assemblies, the outer ends of the transverse displacement assemblies are connected with displacement wheels, and the front sections of the transverse displacement assemblies are further connected with in-place detection sensor sets. The two sides of the top of the upper frame body are each connected with a conveying plate chain set, and the upper frame body and the in-place detection sensor set are provided with a multi-source position detection sensor set which is arranged in the same direction. Compared with the prior art, the supporting mechanism for assisting in boxing has the advantages that the supporting mechanism for assisting in boxing is used based on in-place detection and can be conveniently used for boxing.
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Description

Technical Field

[0001] This utility model relates to the field of auxiliary technology for energy storage battery pack packaging boxes, specifically to a support mechanism for assisting in the loading of the pack. Background Technology

[0002] The original energy storage battery pack loading equipment involves the conveyor platform extending directly into the container after reaching the loading point. The energy storage battery pack is transferred into the container via the conveyor chain. Once the battery pack is in position, the conveyor chain stops rotating, the conveyor platform descends, and then moves backward to begin the next energy storage battery pack loading operation.

[0003] However, during use, the front and rear tolerances of the cluster frame are large, but the conveying platform has uniform coordinates for each position by setting parameters, so the energy storage battery pack cannot be accurately delivered to the correct position.

[0004] Meanwhile, if a delay is added after the energy storage battery pack is in place, the rotation of the plate chain after the energy storage battery pack is in place will wear out the anti-condensation foam at the bottom of the liquid cooling plate. If no delay is added, due to the tolerance of the cluster frame, there is a phenomenon that the energy storage battery pack is not delivered in place, requiring a second push action, which affects efficiency.

[0005] Currently, the cantilever of the conveyor platform extends approximately 3.3 meters beyond the frame. The excessive length of the cantilever, combined with its own stress and the load of the energy storage battery packs, causes severe deformation and sagging of the conveyor platform, significantly shortening the equipment's lifespan and making it impossible to ensure that the conveyor chain is parallel to the cluster frame. There is also a risk of collision when the energy storage battery packs are placed into the box. Utility Model Content

[0006] (I) Problems to be solved

[0007] The technical problem to be solved by this utility model is to overcome the above-mentioned technical defects and provide an auxiliary support mechanism for box insertion based on positioning detection, which is convenient for box insertion.

[0008] (II) Technical Solution

[0009] To solve the above-mentioned technical problems, the technical solution provided by this utility model is: a support mechanism for assisting in box loading, including a lower frame and an upper frame that are slidably connected, and a height adjustment component is provided between the upper frame and the lower frame;

[0010] The lower frame is symmetrically connected to both sides of the bottom end of the frame, and a displacement wheel is connected to the outer end of the lateral displacement component. The front end of the lateral displacement component is also connected to a positioning detection sensor group.

[0011] Both sides of the top of the upper frame are connected to conveyor chain assemblies, and the upper frame is equipped with a multi-source position detection sensor group arranged in the same direction as the position detection sensor group.

[0012] As an improvement, the lateral displacement assembly includes a sliding frame that is slidably sleeved with the lower frame and a lateral cylinder connected to the bottom of the lower frame, with the telescopic end of the lateral cylinder connected to the sliding frame.

[0013] As an improvement, the displacement wheel includes multiple sets of support bearings vertically arranged and limit bearings horizontally arranged connected to the outer end of the sliding frame.

[0014] As an improvement, the positioning detection sensor group includes a mounting plate connected to the front section of the sliding frame, a distance detection plate elastically connected to the mounting plate by a spring, and a sensing base mounted on the mounting plate;

[0015] A photoelectric sensor is connected to the sensing base, and a baffle is provided on the detection end of the distance detection plate that cooperates with the photoelectric sensor. The distance detection plate is slidably sleeved with the side wall of the sensing base.

[0016] As an improvement, the multi-source position detection sensor group includes left and right ranging sensors, a battery pack positioning sensor, and an upper frame limit detection sensor.

[0017] As an improvement, the height adjustment component includes a linkage frame fixedly connected to the upper frame and a hydraulic cylinder connected to the bottom of the linkage frame. The top of the lower frame is equipped with a slide rail platform to cooperate with the linkage frame, and the telescopic end of the hydraulic cylinder is connected to the top wall of the lower frame.

[0018] As an improvement, the rear end of the upper frame is also connected to a downwardly positioned detection plate, on which upper and lower limit sensors are respectively provided. Detection baffles are provided on the slide rail platform in conjunction with the upper and lower limit sensors.

[0019] (III) Beneficial Effects

[0020] The advantages of this utility model compared with the prior art are as follows: This application improves the prior art by changing the conveying platform from a cantilever mode to a support mode, thus solving the problem of conveying platform sagging. At the same time, it changes the fixed parameter mode to a conveying platform extension detection mode, thus solving the problem of inconsistent cluster depth and large tolerance of energy storage battery packs that cannot be packed in one go, and preventing damage to the battery packs. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the support mechanism for assisting in the box loading.

[0022] Figure 2 This is a schematic diagram of the bottom structure of the support mechanism for assisting in the box loading.

[0023] Figure 3 This is a top view of the support mechanism for assisting in the box insertion process.

[0024] Figure 4This is a schematic diagram of the position detection sensor group.

[0025] Figure 5 This is a structural schematic diagram of the rear view of the support mechanism for assisting in the box loading.

[0026] As shown in the figure: 1. Lower frame; 2. Upper frame; 3. Height adjustment assembly; 4. Lateral displacement assembly; 5. Position detection sensor group; 6. Conveyor chain assembly; 7. Sliding frame; 8. Lateral cylinder; 9. Support bearing; 10. Limit bearing; 11. Mounting plate; 12. Distance detection plate; 13. Sensor base; 14. Photoelectric sensor; 15. Baffle; 16. Left and right distance sensors; 17. Energy storage battery pack position sensor; 18. Upper frame limit detection sensor; 19. Linkage frame; 20. Hydraulic cylinder; 21. Slide rail table; 22. Upper and lower limit sensors; 23. Detection baffle; 24. Detection plate. Detailed Implementation

[0027] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. Identical components are indicated by the same reference numerals.

[0028] It should be noted that the terms “front,” “back,” “left,” “right,” “up,” and “down” used in the following description refer to the directions shown in the attached diagram, while the terms “inside” and “outside” refer to the directions toward or away from the geometric center of a specific component, respectively.

[0029] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly associated with those skilled in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0031] To make the content of this utility model easier to understand, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0032] Please refer to the appendix carefully. Figure 1-5A support mechanism for assisting in box loading, characterized in that: it includes a lower frame 1 and an upper frame 2 that are slidably connected, and a height adjustment component 3 is provided between the upper frame 2 and the lower frame 1 to facilitate adjustment of the relative distance between the upper frame 2 and the lower frame 1, thereby adapting to the use of cluster racks of different heights;

[0033] Specifically, the height adjustment component 3 includes a linkage frame 19 fixedly connected to the upper frame 2 and a hydraulic cylinder 20 connected to the bottom of the linkage frame 19. The top of the lower frame 1 is equipped with a slide rail 21 in conjunction with the linkage frame 19. The telescopic end of the hydraulic cylinder 20 is connected to the top wall of the lower frame 1. The rear end of the upper frame 2 is also connected to a downwardly positioned detection plate 24. The detection plate 24 is equipped with upper and lower limit sensors 22 respectively. The slide rail 21 is equipped with a detection baffle 23 in conjunction with the upper and lower limit sensors 22 to detect the upper and lower limit adjustment positions.

[0034] In use, lateral displacement components 4 are symmetrically connected to the bottom two sides of the lower frame 1. The outer end of the lateral displacement component 4 is connected to a displacement wheel. The front section of the lateral displacement component 4 is also connected to a position detection sensor group 5. At the same time, conveyor plate chain groups 6 are connected to the top two sides of the upper frame 2. The upper frame 2 is equipped with a multi-source position detection sensor group arranged in the same direction as the position detection sensor group 5, so that the position of each energy storage battery pack entering the box is the actual depth of its cluster frame, solving the problem that energy storage battery packs with uniform parameters cannot be conveyed to the correct position in one go.

[0035] In a specific implementation of this utility model, the lateral displacement component 4 includes a sliding frame 7 that is slidably sleeved with the lower frame 1 and a lateral cylinder 8 connected to the bottom end of the lower frame 1. The telescopic end of the lateral cylinder 8 is connected to the sliding frame 7. The lower frame 1 and the sliding frame 7 are also connected by a slide rail assembly to increase stability, which will not be described in detail here. The displacement wheel includes multiple sets of support bearings 9 vertically arranged and limit bearings 10 horizontally arranged connected to the outer end of the sliding frame 7 to facilitate the movement of the support mechanism.

[0036] When in use, the positioning detection sensor group 5 includes a mounting plate 11 connected to the front of the sliding frame 7, a distance detection plate 12 elastically connected to the mounting plate 11 by a spring, and a sensor base 13 mounted on the mounting plate 11.

[0037] A photoelectric sensor 14 is connected to the sensing base 13. A baffle 15 is provided on the distance detection plate 12 to cooperate with the detection end of the photoelectric sensor 14. The distance detection plate 12 is slidably sleeved with the side wall of the sensing base 13. When the position is reached, the distance detection plate 12 is squeezed by force, the spring is damaged, and at the same time the distance detection plate 12 slides into the detection end of the photoelectric sensor 14 to output a position signal. After the device slides out, it is reset by the spring.

[0038] The multi-source position detection sensor group includes left and right ranging sensors 16, energy storage battery pack positioning sensor 17, and upper frame limit detection sensor 18. Any sensor module that can realize the function of this application can be used, such as photoelectric sensor, etc., which will not be described in detail here.

[0039] The specific usage process is as follows:

[0040] The conveyor platform extends into the container body → the lateral displacement component 4 opens → the hydraulic cylinder 20 extends to adjust the height of the upper frame → the support mechanism's support wheels contact the surface of the lower layer of the pack → the conveyor platform continues to extend → the position detection sensor group 5 of the conveyor platform detects the position and the conveyor platform stops moving → the height detection sensor 22 detects the height and the hydraulic cylinder adjusts the height to the correct position → the conveyor chain 6 rotates and conveys the energy storage battery pack into the container → the photoelectric sensor 17 detects the energy storage battery pack's position and the conveyor chain stops → the hydraulic cylinder locks back and the conveyor platform descends, the conveyor chain disengages from the energy storage battery pack and leaves a safe distance → the conveyor platform retracts → the conveyor platform leaves the container → the support mechanism closes → the mechanism enters the next energy storage battery pack loading cycle.

[0041] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0042] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0043] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A support mechanism for assisting in box loading, characterized in that: It includes a lower frame (1) and an upper frame (2) that are slidably connected, and a height adjustment component (3) is provided between the upper frame (2) and the lower frame (1); The lower frame (1) is symmetrically connected to the two sides of the bottom end of the transverse displacement assembly (4), the outer end of the transverse displacement assembly (4) is connected to the displacement wheel, and the front end of the transverse displacement assembly (4) is also connected to the position detection sensor group (5). The upper frame (2) is connected to conveyor chain groups (6) on both sides of the top, and the upper frame (2) is equipped with a multi-source position detection sensor group arranged in the same direction as the position detection sensor group (5).

2. The support mechanism for assisting in box loading according to claim 1, characterized in that: The lateral displacement assembly (4) includes a sliding frame (7) that is slidably sleeved with the lower frame (1) and a lateral cylinder (8) connected to the bottom end of the lower frame (1). The telescopic end of the lateral cylinder (8) is connected to the sliding frame (7).

3. The support mechanism for assisting in box loading according to claim 2, characterized in that: The displacement wheel includes multiple sets of support bearings (9) vertically arranged and limit bearings (10) horizontally arranged, which are connected to the outer end of the sliding frame (7).

4. The support mechanism for assisting in box loading according to claim 2, characterized in that: The positioning detection sensor group (5) includes a mounting plate (11) connected to the front of the sliding frame (7), a distance detection plate (12) elastically connected to the mounting plate (11) by a spring, and a sensor base (13) mounted on the mounting plate (11); A photoelectric sensor (14) is connected to the sensing base (13), and a baffle (15) is provided on the detection end of the distance detection plate (12) in conjunction with the photoelectric sensor (14). The distance detection plate (12) and the side wall of the sensing base (13) are slidably sleeved together.

5. The support mechanism for assisting in box loading according to claim 1, characterized in that: The multi-source position detection sensor group includes left and right ranging sensors (16), energy storage battery pack positioning sensor (17), and upper frame limit detection sensor (18).

6. The support mechanism for assisting in box loading according to claim 1, characterized in that: The height adjustment component (3) includes a linkage frame (19) fixedly connected to the upper frame (2) and a hydraulic cylinder (20) connected to the bottom end of the linkage frame (19). The top of the lower frame (1) is provided with a slide rail table (21) in cooperation with the linkage frame (19). The telescopic end of the hydraulic cylinder (20) is connected to the top wall of the lower frame (1).

7. The auxiliary support mechanism for box loading according to claim 6, characterized in that: The rear end of the upper frame (2) is also connected to a downwardly positioned detection plate (24). The detection plate (24) is provided with upper and lower limit sensors (22) respectively. The slide rail (21) is provided with a detection baffle (23) in conjunction with the upper and lower limit sensors (22).