Galvanizing device for hardware fitting machining
By designing an automated galvanizing device, which uses a motor to drive a transmission rod and a lead screw to lift the processing frame, the problem of labor fatigue caused by manual operation in the galvanizing process of hardware accessories is solved, and work efficiency is improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-14
AI Technical Summary
In the existing technology, the galvanizing process of hardware accessories requires manual placement and removal of the galvanizing tank, which results in long working hours for workers and reduces work efficiency.
A device was designed that includes a galvanizing tank, support legs, a processing frame, a lifting mechanism, a drive mechanism, an auxiliary mechanism, a heating mechanism, and a drain pipe. The device uses a motor to drive a transmission rod, which in turn drives a driven wheel and a lead screw to automatically lift and lower the processing frame, thereby automatically completing the galvanizing process.
It has automated the galvanizing process of hardware accessories, reduced manual operation, and improved work efficiency.
Smart Images

Figure CN224119084U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of hardware accessories technology, and in particular relates to a galvanizing device for processing hardware accessories. Background Technology
[0002] Hardware accessories refer to mechanical parts or auxiliary tools made from metals (such as iron, tin, copper, silver, gold, etc.) through processes such as casting, forging, stamping, and electroplating. They are widely used in construction, home furnishing, and industrial manufacturing.
[0003] During the processing of hardware accessories, galvanization is required. The problem with the above technology is that, in the existing technology, during the galvanizing process, the hardware accessories are usually placed into the galvanizing tank manually, and then taken out manually after galvanizing. The workers have to carry out the galvanizing for a long time, which can easily cause fatigue and reduce work efficiency. Utility Model Content
[0004] In view of the problems existing in the prior art, this utility model provides a galvanizing device for processing hardware accessories that can overcome the above problems or at least partially solve the above problems.
[0005] This utility model is implemented as follows: a galvanizing device for processing hardware accessories includes a galvanizing tank, support legs, and a processing frame. The galvanizing tank is fixedly mounted at the bottom of the support legs; the processing frame is installed inside the galvanizing tank; a lifting mechanism and a driving mechanism are installed on the right side of the galvanizing tank; an auxiliary mechanism is installed on the left side of the galvanizing tank; a support block is installed at the bottom of the galvanizing tank; a heating mechanism is installed inside the galvanizing tank; and a drain pipe is installed at the bottom of the front side of the galvanizing tank.
[0006] To improve the lifting and lowering of the processing frame, preferably, the lifting mechanism includes a mounting frame, a support frame, a driven wheel, and a lead screw. One side of the mounting frame is fixedly mounted to the surface of the processing frame, and the left side of the support frame is fixedly mounted to the right side of the galvanizing tank. The bottom of the lead screw is movably connected to the bottom of the inner cavity of the support frame via a rotating shaft. The surface of the lead screw is movably mounted to the middle of the support frame and the middle of the right mounting frame. The surface of the lead screw is threadedly connected to the middle of the right mounting frame. The bottom of the driven wheel is fixedly mounted to the top of the lead screw. The driven wheel can rotate, and the driven wheel drives the lead screw to rotate. The lead screw drives the right mounting frame to move via the threaded connection, and the right mounting frame drives the processing frame to move up and down.
[0007] To improve the rotation of the driven wheel, preferably, the drive mechanism includes a dual-axis motor, a transmission rod, and a driving wheel. The bottom of the dual-axis motor is fixedly mounted on the top of the support frame. One end of the transmission rod is fixedly mounted on the output end of the dual-axis motor. One side of the driving wheel is fixedly mounted on the other end of the transmission rod. The driving wheel and the driven wheel are connected by meshing. A support plate is mounted on the surface of the transmission rod. The dual-axis motor can rotate, driving the transmission rod to rotate, which in turn drives the driving wheel to rotate, and the driving wheel drives the driven wheel to rotate.
[0008] To facilitate the support of the left mounting bracket, preferably, the auxiliary mechanism includes a mounting block, a vertical rod, and a horizontal plate. The right side of the mounting block is fixedly mounted to the left side of the galvanizing tank, the bottom of the vertical rod is fixedly mounted to the top of the mounting block, the bottom of the horizontal plate is fixedly mounted to the top of the vertical rod, and the middle part of the left mounting bracket is movably mounted on the surface of the vertical rod. It can be mounted on the vertical rod via the left mounting bracket, and the vertical rod is mounted on the mounting block, thereby supporting the left mounting bracket.
[0009] To facilitate heating of the galvanizing solution, the heating mechanism preferably includes a heater, a heating frame, and a fixing plate. One side of the fixing plate is fixedly installed on the inner wall of the galvanizing tank, the surface of the heating frame is fixedly installed on the inner wall of the fixing plate, and the rear side of the heater is fixedly installed on the top of the front side of the galvanizing tank. The heater can drive the heating frame, which in turn drives the heating frame to heat the galvanizing solution.
[0010] To facilitate support of the processing frame, preferably, the bottom of the support block is fixedly installed at the bottom of the galvanizing tank cavity, and the bottom of the processing frame is movably installed at the top of the support block. The processing frame can be supported by the support block when it is installed on the galvanizing tank and the heating frame is moved onto the processing frame.
[0011] To improve support for the transmission rod, preferably, the bottom of the support plate is fixedly installed on the top of the support frame, and the surface of the transmission rod is movably installed on the middle of the support plate. The transmission rod can be mounted on the support frame via the support plate, and the support plate supports the transmission rod.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] This invention, by incorporating a galvanizing tank, support legs, a processing frame, a lifting mechanism, a drive mechanism, an auxiliary mechanism, a support frame, a heating mechanism, and a drain pipe, first places the hardware parts into the processing frame, then pours the galvanizing solution into the galvanizing tank. The galvanizing solution is heated by a heating frame. Next, the drive mechanism is activated, activating a dual-axis motor that rotates a transmission rod. The transmission rod rotates a drive wheel, which in turn rotates a driven wheel. The driven wheel rotates a lead screw, which moves the right-side mounting bracket downwards. The right-side mounting bracket then moves the processing frame onto the support block, where the hardware parts are galvanized using the galvanizing solution. This invention solves the problem in existing technologies where hardware parts are manually placed into the galvanizing tank and then manually removed after galvanizing, leading to fatigue and reduced work efficiency due to prolonged handling. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure provided in an embodiment of the present utility model;
[0015] Figure 2 This is a three-dimensional structural diagram of the heating mechanism provided in this embodiment of the utility model;
[0016] Figure 3 This is a three-dimensional structural diagram of the lifting mechanism provided in this embodiment of the utility model;
[0017] Figure 4 This is a three-dimensional structural diagram of the driving mechanism and auxiliary mechanism provided in the embodiment of this utility model.
[0018] In the diagram: 1. Galvanizing tank; 2. Support leg; 3. Processing frame; 4. Lifting mechanism; 401. Mounting frame; 402. Support frame; 403. Driven wheel; 404. Lead screw; 5. Drive mechanism; 501. Dual-shaft motor; 502. Transmission rod; 503. Drive wheel; 6. Auxiliary mechanism; 601. Mounting block; 602. Vertical rod; 603. Horizontal plate; 7. Support block; 8. Heating mechanism; 801. Heater; 802. Heating frame; 803. Fixing plate; 9. Drain pipe; 10. Support plate. Detailed Implementation
[0019] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.
[0020] The structure of this utility model will now be described in detail with reference to the accompanying drawings.
[0021] like Figures 1 to 4As shown in the figure, the galvanizing device for processing hardware accessories provided by this utility model includes a galvanizing tank 1, a support leg 2, and a processing frame 3. The bottom of the galvanizing tank 1 is fixedly installed on the top of the support leg 2. The processing frame 3 is installed in the inner cavity of the galvanizing tank 1. A lifting mechanism 4 is installed on the right side of the galvanizing tank 1, a driving mechanism 5 is installed on the right side of the galvanizing tank 1, an auxiliary mechanism 6 is installed on the left side of the galvanizing tank 1, a support block 7 is installed at the bottom of the galvanizing tank 1, a heating mechanism 8 is installed in the inner cavity of the galvanizing tank 1, and a drain pipe 9 is installed at the bottom of the front side of the galvanizing tank 1. In order to improve the lifting of the processing frame 3, the lifting mechanism 4 includes a mounting frame 401, a support frame 402, a driven wheel 403, and a lead screw 404. One side of the mounting frame 401 is fixedly installed on the surface of the processing frame 3, and the support frame 402... The left side of the 02 is fixedly installed on the right side of the galvanizing tank 1. The bottom of the lead screw 404 is movably connected to the bottom of the inner cavity of the support frame 402 via a rotating shaft. The surface of the lead screw 404 is movably installed on the middle of the support frame 402, and the surface of the lead screw 404 is movably installed on the middle of the right mounting frame 401. The surface of the lead screw 404 is threadedly connected to the middle of the right mounting frame 401. The bottom of the driven wheel 403 is fixedly installed on the top of the lead screw 404. The driven wheel 403 can rotate, driving the lead screw 404 to rotate. The lead screw 404 drives the right mounting frame 401 to move via the threaded connection. The right mounting frame 401 drives the processing frame 3 to move up and down. In order to improve the rotation of the driven wheel 403, the drive mechanism 5 includes a dual-axis motor 501. The transmission rod 502 and the drive wheel 503 are connected. The bottom of the dual-axis motor 501 is fixedly mounted on the top of the support frame 402. One end of the transmission rod 502 is fixedly mounted on the output end of the dual-axis motor 501, and one side of the drive wheel 503 is fixedly mounted on the other end of the transmission rod 502. The drive wheel 503 and the driven wheel 403 are connected by meshing. A support plate 10 is mounted on the surface of the transmission rod 502, which can be rotated by the dual-axis motor 501. The dual-axis motor 501 drives the transmission rod 502 to rotate, the transmission rod 502 drives the drive wheel 503 to rotate, and the drive wheel 503 drives the driven wheel 403 to rotate. To facilitate the support of the left mounting frame 401, the auxiliary mechanism 6 includes a mounting block 601, a vertical rod 602, and a horizontal plate 603. The right side of the mounting block 601... The side is fixedly installed on the left side of the galvanizing tank 1. The bottom of the vertical rod 602 is fixedly installed on the top of the mounting block 601. The bottom of the horizontal plate 603 is fixedly installed on the top of the vertical rod 602. The middle part of the left mounting bracket 401 is movably installed on the surface of the vertical rod 602. It can be installed on the vertical rod 602 through the left mounting bracket 401. The vertical rod 602 is installed on the mounting block 601, thereby assisting the left mounting bracket 401. In order to facilitate the heating of the galvanizing liquid, the heating mechanism 8 includes a heater 801, a heating frame 802 and a fixing plate 803. One side of the fixing plate 803 is fixedly installed on the inner wall of the galvanizing tank 1. The surface of the heating frame 802 is fixedly installed on the inner wall of the fixing plate 803. The rear side of the heater 801 is fixedly installed on the top of the front side of the galvanizing tank 1.The process frame 3 can be driven by heater 801, which in turn drives heating frame 802 to heat the galvanizing solution. To facilitate support for the processing frame 3, the bottom of support block 7 is fixedly installed at the bottom of the inner cavity of the galvanizing tank 1, and the bottom of the processing frame 3 is movably installed at the top of support block 7. The processing frame 3 can be mounted on the galvanizing tank 1 via support block 7. The heating frame moves onto the processing frame 3, thus supporting it via support block 7. To improve support for the transmission rod 502, the bottom of support plate 10 is fixedly installed at the top of support frame 402, and the surface of transmission rod 502 is movably installed at the middle of support plate 10. The transmission rod 502 can be mounted on support frame 402 via support plate 10, and the support plate 10 supports the transmission rod 502.
[0022] The working principle of this utility model:
[0023] In use, first place the hardware accessories in the processing frame 3, then pour the galvanizing liquid into the galvanizing tank 1, turn on the heating mechanism 8, drive the heater 801, the heater 801 drives the heating frame 802 to heat the galvanizing liquid, the heating frame 802 heats the galvanizing liquid, then turn on the drive mechanism 5, the dual-axis motor 501 rotates, the dual-axis motor 501 drives the transmission rod 502 to rotate, the transmission rod 502 drives the drive wheel 503 to rotate, the drive wheel 503 drives the driven wheel 403 to rotate, the driven wheel 403 drives the lead screw 404 to rotate, the lead screw 404 drives the right mounting bracket 401 to move downward through the threaded connection, the right mounting bracket 401 drives the processing frame 3 to move, the processing frame 3 moves to the support block 7, and the hardware accessories are galvanized by the galvanizing liquid.
[0024] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0025] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can exercise their rights without departing from the scope of the present utility model.
Claims
1. A galvanizing apparatus for processing hardware accessories, comprising a galvanizing tank (1), support legs (2), and a processing frame (3), characterized in that: The bottom of the galvanizing tank (1) is fixedly installed on the top of the support leg (2). The processing frame (3) is installed in the inner cavity of the galvanizing tank (1). A lifting mechanism (4) is installed on the right side of the galvanizing tank (1). A driving mechanism (5) is installed on the right side of the galvanizing tank (1). An auxiliary mechanism (6) is installed on the left side of the galvanizing tank (1). A support block (7) is installed at the bottom of the galvanizing tank (1). A heating mechanism (8) is installed in the inner cavity of the galvanizing tank (1). A drain pipe (9) is installed at the bottom of the front side of the galvanizing tank (1).
2. The galvanizing apparatus for processing hardware accessories as described in claim 1, characterized in that: The lifting mechanism (4) includes a mounting frame (401), a support frame (402), a driven wheel (403), and a lead screw (404). One side of the mounting frame (401) is fixedly mounted on the surface of the processing frame (3). The left side of the support frame (402) is fixedly mounted on the right side of the galvanizing tank (1). The bottom of the lead screw (404) is movably connected to the bottom of the inner cavity of the support frame (402) via a rotating shaft. The surface of the lead screw (404) is movably mounted on the middle part of the support frame (402). The surface of the lead screw (404) is movably mounted on the middle part of the right mounting frame (401). The surface of the lead screw (404) is threadedly connected to the middle part of the right mounting frame (401). The bottom of the driven wheel (403) is fixedly mounted on the top of the lead screw (404).
3. The galvanizing apparatus for processing hardware accessories as described in claim 2, characterized in that: The drive mechanism (5) includes a dual-axis motor (501), a transmission rod (502), and a drive wheel (503). The bottom of the dual-axis motor (501) is fixedly installed on the top of the support frame (402). One end of the transmission rod (502) is fixedly installed on the output end of the dual-axis motor (501). One side of the drive wheel (503) is fixedly installed on the other end of the transmission rod (502). The drive wheel (503) and the driven wheel (403) are connected by meshing. A support plate (10) is installed on the surface of the transmission rod (502).
4. The galvanizing device for processing hardware accessories as described in claim 2, characterized in that: The auxiliary mechanism (6) includes a mounting block (601), a vertical rod (602), and a horizontal plate (603). The right side of the mounting block (601) is fixedly installed on the left side of the galvanizing tank (1). The bottom of the vertical rod (602) is fixedly installed on the top of the mounting block (601). The bottom of the horizontal plate (603) is fixedly installed on the top of the vertical rod (602). The middle part of the mounting bracket (401) on the left side is movably installed on the surface of the vertical rod (602).
5. The galvanizing apparatus for processing hardware accessories as described in claim 1, characterized in that: The heating mechanism (8) includes a heater (801), a heating frame (802), and a fixing plate (803). One side of the fixing plate (803) is fixedly installed on the inner wall of the galvanizing tank (1). The surface of the heating frame (802) is fixedly installed on the inner wall of the fixing plate (803). The rear side of the heater (801) is fixedly installed on the top of the front side of the galvanizing tank (1).
6. The galvanizing apparatus for processing hardware accessories as described in claim 1, characterized in that: The bottom of the support block (7) is fixedly installed at the bottom of the galvanizing tank (1), and the bottom of the processing frame (3) is movably installed at the top of the support block (7).
7. The galvanizing apparatus for processing hardware accessories as described in claim 3, characterized in that: The bottom of the support plate (10) is fixedly installed on the top of the support frame (402), and the surface of the transmission rod (502) is movably installed on the middle part of the support plate (10).