Trousers turning device, trousers turning system and production line
By setting a counter on the trouser lifter and connecting it to the main control display, automatic counting is achieved, solving the problem that the trouser lifter cannot count automatically, reducing labor costs and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINHUA HONGSEN INTELLIGENT TECHNOLOGY CO LTD
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-14
AI Technical Summary
Existing trouser flippers cannot automatically count when handling large quantities of goods, resulting in a large amount of manual intervention required in subsequent processes, increasing labor costs and affecting production efficiency.
A counter is installed on the trouser lift and connected to the main control display to achieve automatic counting and reduce manual counting intervention.
The automatic counting function reduces the possibility of counting errors, lowers labor costs, and improves work efficiency.
Smart Images
Figure CN224119328U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of garment processing, and in particular relates to a trouser turner, trouser turner system and production line. Background Technology
[0002] A trouser flipper is a device used to flip trousers. It is mainly used in the garment manufacturing and logistics fields. In the current technology, trouser flippers cannot achieve automatic counting when handling a large number of goods, which leads to a lot of manual intervention in subsequent processes, significantly increasing labor costs and affecting production efficiency. Utility Model Content
[0003] The purpose of this utility model is to address the above-mentioned problems by providing a trouser turner, trouser turner system, and production line that can solve the above-mentioned technical problems.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] A trouser lifter includes a support frame and two inclined trouser lift rods fixed to the support frame. One end of each trouser lift rod near the support frame is hinged to the support frame via an angle adjustment structure, which adjusts the angle between the trouser lift rod and the support frame. The angle adjustment structure includes a support arm fixedly connected to the support frame and a hinged arm hinged to the trouser lift rod. The support arm and the hinged arm are fixed or detached via bolts. A counter is provided on each trouser lift rod, and the counter is communicatively connected to a main control display, which is fixed to the support frame or the trouser lift rod. A height adjustment structure is also provided on the support frame to adjust its height.
[0006] Furthermore, the counter in one of the trouser lifts is distributed in a one-to-one correspondence with the counter in the remaining trouser lift.
[0007] Furthermore, the two trouser-turning rods are distributed parallel to each other.
[0008] Furthermore, the support frame includes at least mutually nested support tubes, and the height adjustment structure includes a fastener that is threadedly connected to one of the support tubes, with the inner end of the fastener abutting against the outer wall of the other support tube.
[0009] Furthermore, a spreading block for assisting in turning up the pants is provided at the end of the trousers-turning rod away from the support frame.
[0010] As an application solution, this application also provides a pants-turning system, which includes the aforementioned pants-turning device.
[0011] Furthermore, it also includes a barcode scanner for scanning the barcode on the large package, and a barcode assignment device for assigning codes to the small packages when the large package is split and classified into small packages.
[0012] As an application solution, this application also provides a production line, which includes the aforementioned trouser-turning system.
[0013] Compared with existing technologies, the advantages of this application are: by setting a counter on the trouser lifter and connecting it to the main control display, the trouser lifter can automatically complete the counting function, reducing the need for manual counting intervention, reducing the possibility of counting errors, reducing labor costs while improving work efficiency. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the main structure assembly of the trouser flipper of this utility model.
[0015] Figure 2 This is a side view of the main structure assembly of the trouser flipper of this utility model.
[0016] Figure 3 This is a top view of the main structure assembly of the trouser flipper of this utility model;
[0017] Figure 4 This is a front view diagram of the main structure assembly of the trouser flipper of this utility model;
[0018] Figure 5 A semi-transparent schematic diagram showing the assembly of the main structure of the trouser flipper of this utility model;
[0019] Figure 6 for Figure 5 Enlarged detail view of key components in area A;
[0020] Figure 7 This is a schematic diagram of the production line process in Example 3.
[0021] In the figure, there are support frame 1, base 10, counterweight 11, trouser lift rod 2, avoidance hole 20, counter 3, main control display 4, angle adjustment structure 5, height adjustment structure 6, support block 7, barcode scanner 8, and coding device 9. Detailed Implementation
[0022] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.
[0023] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0025] In the description of this embodiment, the terms "upper," "lower," "right," and "left," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning. Example 1
[0026] like Figures 1-4 As shown in the figure, a trouser flipper described in this embodiment includes a support frame 1, one end of which is fixed to a base 10. The support frame 1 has multiple fixing points connected to the base 10 to ensure stable support. In order to lower the center of gravity of the trouser flipper and make it more stable, a counterweight 11 is also provided on the base 10.
[0027] Specifically, such as Figures 5-6As shown, two inclined trouser-folding rods 2 are fixedly mounted on the support frame 1, and counters 3 for counting are installed on the trouser-folding rods 2. The counters 3 are communicatively connected to the main control display 4, and the main control display 4 is fixed to the support frame 1 or to the trouser-folding rods 2. Several counters 3 for counting are set at appropriate positions on the trouser-folding rods 2. The counters 3 sense the trouser-folding action through fiber optic sensor technology (such as infrared sensors or touch switches) and automatically record the number of trouser-folding actions. The counters 3 communicate with the main control display 4 wirelessly or via wired means to transmit data in real time. The main control display 4 can be fixed to the top or side of the support frame 1, or integrated into the end of the trouser-folding rod 2 near the support frame 1, making it convenient for staff to view the trouser-folding data.
[0028] Specifically, the counter 3 located in one of the trouser lift rods 2 corresponds one-to-one with the counter 3 in the remaining trouser lift rod 2. The counter 3 in one trouser lift rod 2 and its corresponding counter 3 on the other trouser lift rod 2 are distributed on the same axis. The two trouser lift rods 2 are parallel to each other, and the aforementioned axis is perpendicular to the trouser lift rods 2. For example... Figure 3 As shown, one of the counters 3 continuously sends an optical signal to the corresponding counter 3 on the other stick during operation. In addition, the trouser lift 2 is provided with a avoidance hole 20 to avoid the optical signal. The principle is that when the worker puts on the trousers to be lifted, the optical signal sent by the counter 3 will be blocked by the trouser leg, thus being used for counting. At the same time, since there are several counters 3 on the trouser lift 2, the several counters 3 can work together after modulation to prevent incorrect counting data due to accidental touch.
[0029] like Figure 1 As shown, a support block 7 for assisting in turning the pants is provided at the end of the trousers-turning rod 2 away from the support frame 1. The support block 7 is fixed to the end of the trousers-turning rod 2 away from the support frame 1, and is used to stabilize the position of the pants during the turning process, preventing the pants from sliding or moving. Figure 2 The spreader 7 shown is designed with a spindle or curved surface, which makes it easy to insert into the trouser leg without damaging the trousers and stabilizes the position of the trousers through its shape and friction.
[0030] The end of the trouser lift 2 near the support frame 1 is connected to the support frame 1 through an angle adjustment structure 5. The angle adjustment structure 5 is used to adjust the included angle between the trouser lift 2 and the support frame 1. The support frame 1 is also provided with a height adjustment structure 6 for adjusting the height of the support frame 1.
[0031] The support frame 1 and the trouser lift 2 are hinged together. The angle adjustment structure 5 includes a support arm fixedly connected to the support frame 1 and a hinge arm hinged to the trouser lift 2. The support arm and the hinge arm are fixed or unfixed by bolts. The specific working principle is as follows: when the bolts are tightened, the support arm and the hinge arm are fixed in place, forming a stable angle; after the bolts are loosened, the hinge arm can be rotated to adjust the angle, and then the bolts are tightened again to lock the new position.
[0032] The support frame 1 includes at least two interlocking support tubes. The height adjustment structure 6 includes a fastener, which is threadedly connected to one of the support tubes, and the inner end of the fastener abuts against the outer wall of the other support tube. Specifically, the height adjustment structure achieves flexible height adjustment through the cooperation of the support frame 1 and the fastener. The support frame 1 consists of two or more interlocking support tubes. The outer and inner diameters of the support tubes are designed to fit tightly, allowing for smooth movement in the interlocked state. Then, the fastener abuts against the tubes to fix them in place after relative position adjustment, thus achieving height adjustment to suit people of different heights.
[0033] In this embodiment, for pants that need to be turned inside out, the two pant legs are manually put into the pant-turning rod 2. During this process, a counter will count, and the main control display 4 will display the change of the count before the pant-turning operation is performed.
[0034] In this embodiment, both the counter and the main control display 4 are commercially available. Example 2
[0035] The structure and principle of this embodiment are basically the same as those of Embodiment 1. The difference lies in that, in view of the trouser flipper in Embodiment 1, the trouser flipper system in this embodiment includes a trouser flipper.
[0036] like Figure 1 As shown, the trouser flipping system also includes a barcode scanner 8 for scanning the large package barcode, and a coding device 9 for coding the smaller packages when the large package is split and sorted into smaller packages. The barcode scanner 8 and coding device 9 work in conjunction with the trouser flipper. Specifically, the barcode scanner 8 identifies the large package barcode and obtains relevant information about the package, such as weight, size, and destination, to ensure that the splitting process conforms to preset sorting rules and logistics requirements.
[0037] After the packages are split and sorted, the coding device 9 automatically generates a unique identification code for each package and attaches it to the package using printing or other marking technologies. The information in the code can include the package's final delivery address, logistics tracking number, customer information, etc., ensuring accuracy in subsequent delivery and tracking processes. Example 3
[0038] The structure and principle of this embodiment are basically the same as those of Embodiment 2. The difference is that, for the trouser turning system of Embodiment 2, the production line of this embodiment includes a trouser turning system.
[0039] like Figure 7 As shown, this production line includes the following steps:
[0040] 1. Assigning codes to cut pieces: After receiving an order, workers use the order information and form data of the carrier bed to assign a QR code to each bundle (e.g., 100 pieces) of carrier pieces after cutting them. This is commonly known as the large package code.
[0041] Second, materials are complete. Through the cut piece supermarket management module, various carrier pieces, parts, and accessories of the finished garments are effectively and timely equipped and accurately distributed to each production group.
[0042] 3. Sewing process: After all materials are in place and collected by the team leader, they enter the sewing production group according to the production process. The number of pieces worked and the wages for each worker in each process are recorded. Through the sewing group, the pieces are formed into garments.
[0043] IV. Garment Disassembly and Coding: After the garments are manufactured, before packaging, the large package needs to be divided into smaller packages according to color, size, and quantity, and a QR code should be affixed to each small package. A digital trouser flipper can read the code data from the large package and input it into the system; the digital recorder of the trouser flipper is used to count the quantity; under the calculation of the background system, the QR code is finally generated by the QR code printer and tied to the small garment package.
[0044] Fifth, for workers in the inspection, packaging, and warehousing processes, such as inspection, ironing, packaging, and warehousing workers, the small package codes can be scanned. This not only enables piece-rate and wage-based payment but also achieves the goal of digital production with a single code throughout the entire process.
[0045] VI. Digital Visualization: The large-size to small-size function of the digital trouser flipper enables end-to-end management. Customers can monitor order production progress and other information in real time via computers, mobile phones, and large-screen displays.
[0046] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.
Claims
1. A pants turner comprising a support frame (1) and two turner bars (2) fixed to the support frame (1) and arranged in an inclined manner, characterized in that, The turning-over rod (2) is hingedly connected to the support frame (1) through an angle adjusting structure (5) near one end of the support frame (1), the angle adjusting structure (5) is used for adjusting the included angle between the turning-over rod (2) and the support frame (1); the angle adjusting structure (5) comprises a support arm fixedly connected to the support frame (1) and a hinged arm hingedly connected to the turning-over rod (2), the support arm and the hinged arm are fixed or released through a bolt pair; a counter (3) for counting is arranged on the turning-over rod (2), the counter (3) is in communication connection with a master control display (4), and the master control display (4) is fixed to the support frame (1) or the turning-over rod (2); a height adjusting structure (6) for adjusting the height of the support frame (1) is further arranged on the support frame (1).
2. A diaper turner according to claim 1, wherein, The counter (3) arranged in one of the turning-over rods (2) is in one-to-one correspondence with the counter (3) of the other turning-over rod (2).
3. The pant turner of claim 1, wherein, The two turning-over rods (2) are distributed in parallel to each other.
4. The pant turner of claim 1, wherein, The support frame (1) comprises at least support pipes sleeved with each other, the height adjusting structure (6) comprises a fastener, the fastener is in threaded connection with one of the support pipes, and the inner end of the fastener abuts against the outer wall of the other support pipe.
5. The pant flip according to claim 1, wherein, A supporting block (7) for assisting in turning over trousers is arranged at the end of the turning-over rod (2) away from the support frame (1).
6. A pant turning system characterized by, The turning-over device comprises the turning-over device according to any one of claims 1-5.
7. The pant system according to claim 6, wherein, Further comprising a code scanner (8) for scanning the code of a large bag, and a code assigning device (9) for assigning codes to small bags when the large bag is split and classified into small bags.
8. A production line, characterised in that The production line comprises the turning-over system according to any one of claims 6-7. The production line comprises the turning-over system according to any one of claims 6-7.