Intelligent belt conveyor monitoring device

Abstract

The utility model provides an intelligent belt conveyor monitoring device which comprises monitoring frames and a monitoring head, two sets of arc-shaped baffles are arranged at the outer end of the monitoring head, a sliding rod is fixed to the outer end of each set of arc-shaped baffles, a linkage spring is arranged at the outer end of each sliding rod, a sliding barrel is arranged at the outer end of each linkage spring, a clamping groove and a clamping block are arranged between the monitoring frames, and a movable block is arranged at the outer end of each clamping groove. An arc-shaped plate is arranged at the bottom end of the arc-shaped baffle, a transverse plate is arranged at the top end of the arc-shaped baffle, an outer rotating rod is arranged in the center of the rotating shaft, an inner rotating rod is arranged at the lower end of the outer rotating rod, multiple sets of silica gel blocks are arranged at the outer end of the inner rotating rod, and linkage blocks are arranged at the upper end and the lower end of each set of silica gel blocks correspondingly; a linkage groove is formed in the outer end of the linkage block, an annular groove is formed in the center of the inner rotating rod, and a ruler spring is arranged at the inner end of the annular groove. The problems that the number of monitoring frames on a production line is increased, angle adjustment is difficult, and positioning is not stable after adjustment are solved through the design of conveyor monitoring.

Description

Technical Field

[0001] This utility model relates to the field of conveyor monitoring technology, and more specifically, to an intelligent belt conveyor monitoring device. Background Technology

[0002] A belt conveyor monitoring device is a piece of equipment used to monitor and control the operating status of a belt conveyor. It mainly consists of sensors, controllers, alarms, and displays. By monitoring the equipment's operating status and fault alarms in real time, it can promptly detect and handle equipment failures and safety hazards, avoiding downtime and safety accidents caused by equipment failures, and ensuring the safety of personnel and equipment. The remote control function allows operators to operate and manage the belt conveyor from the central control room or other remote locations, reducing the workload and intensity of on-site operators and improving work efficiency. At the same time, by optimizing and adjusting the equipment's operating parameters, the equipment can be operated in its optimal state, improving its production capacity and operating efficiency.

[0003] In existing technologies, the use of conveyor monitoring presents challenges such as difficulties in increasing the number of monitoring frames on the production line and adjusting their angles, as well as unstable positioning after adjustment. Therefore, we propose an intelligent belt conveyor monitoring device to address these issues. Summary of the Invention

[0004] The purpose of this utility model is to address the current design of conveyor monitoring systems by solving the problems of difficulties in increasing the number of monitoring frames and adjusting the angle on the production line, as well as the instability of positioning after adjustment.

[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0006] Intelligent belt conveyor monitoring devices are used to improve the above-mentioned problems.

[0007] The application is as follows:

[0008] The intelligent belt conveyor monitoring device includes a monitoring frame and a monitoring head. The outer end of the monitoring head has two sets of arc-shaped baffles. Each set of arc-shaped baffles has a sliding rod fixed to its outer end. The outer end of the sliding rod has a linkage spring, and the outer end of the linkage spring has a sliding cylinder. The monitoring frame has slots and blocks between it and the monitoring frame. The outer end of the slots has a movable block. A rotating shaft and a rotating groove are located between the movable block and the monitoring frame. The bottom end of the arc-shaped baffle has an arc-shaped plate, and the top end of the arc-shaped baffle has a transverse plate. The center of the rotating shaft has an outer rotating rod, and the lower end of the outer rotating rod has an inner rotating rod. The outer end of the inner rotating rod has multiple sets of silicone blocks. Each set of silicone blocks has linkage blocks at its upper and lower ends, and the outer end of the linkage blocks has a linkage groove. The center of the inner rotating rod has an annular groove, and the inner end of the annular groove has a ruler spring. The outer end of each set of silicone blocks has an outer arc-shaped groove and an inner arc-shaped groove.

[0009] As a preferred technical solution of this application, the outer end of the arc-shaped baffle is fixedly connected to the slide rod, the linkage spring is wound around the outer end of the slide rod, the slide cylinder is embedded in the inner end of the monitoring frame, the top end of the arc-shaped baffle is fixedly connected to the horizontal plate, the bottom end of the arc-shaped baffle is fixedly connected to the arc plate, and the arc-shaped baffle is wrapped around the outer end of the monitoring head.

[0010] As a preferred technical solution of this application, both the outer rotating rod and the inner rotating rod are movable at the inner end of the rotating rod, and the outer rotating rod and the inner rotating rod are fixedly connected. The cross-sectional size of the inner rotating rod is larger than that of the outer rotating rod.

[0011] As a preferred technical solution of this application, the outer end of the inner rotating rod is provided with an embedded groove, and multiple sets of silicone blocks are fixed to the outer end of the inner rotating rod. The upper and lower ends of each set of silicone blocks are respectively fixedly connected to the linkage block. The linkage block slides along the linkage groove, and the linkage groove is embedded in the inner surface of the upper and lower ends of the embedded groove.

[0012] As a preferred technical solution of this application, the linkage groove is connected through the outer arc groove and the inner arc groove, the inner arc groove and the outer arc groove are connected through each other, and the inner arc groove passes through the embedded groove and the rotating shaft, while the outer arc groove is embedded in the inner end of the movable block.

[0013] As a preferred technical solution of this application, the annular groove is embedded in the central inner surface of the inner rotating rod, and the ruler spring is embedded in the inner end of the annular groove.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] In the scheme of this application:

[0016] Different monitoring racks can be connected by clips and slots, making it easy to add monitoring racks. Rotating the outer rotating rod controls the sliding and locking of the silicone blocks, enabling flexible adjustment and stable positioning of the monitoring rack angle. The locking of multiple sets of silicone blocks with the inner and outer arc grooves ensures the reliability of angle positioning. This solves the problems of difficulty in adding monitoring racks and adjusting angles on the production line, as well as the problem of unstable positioning after adjustment. It makes the installation and angle adjustment of the monitoring rack more efficient and convenient, and the positioning more stable, so as to better adapt to the actual needs of the production line.

[0017] Two sets of arc-shaped baffles facilitate quick installation and removal of the monitoring head. The arc-shaped baffles connect the monitoring head to the monitoring head, while the horizontal baffles provide support after the monitoring head is installed. The linkage springs ensure the elastic movement of the arc-shaped baffles, solving the problem of cumbersome and inconvenient installation and removal of the monitoring head. This greatly improves the efficiency of installation and removal, reduces maintenance costs, and makes it easier for staff to replace and maintain the monitoring head. Attached Figure Description

[0018] Figure 1 A schematic diagram of the overall structure of the intelligent belt conveyor monitoring device provided in this application;

[0019] Figure 2 A side sectional view of the monitoring head of the intelligent belt conveyor monitoring device provided in this application;

[0020] Figure 3 The intelligent belt conveyor monitoring device provided in this application Figure 2 Front view of the mid-section;

[0021] Figure 4 A side sectional view of the card block structure of the intelligent belt conveyor monitoring device provided in this application;

[0022] Figure 5 An enlarged side section schematic diagram of the outer rotating rod of the intelligent belt conveyor monitoring device provided in this application;

[0023] Figure 6 A top-section cross-section of the inner rotating rod of the intelligent belt conveyor monitoring device provided in this application;

[0024] Figure 7 A schematic diagram of the arc-shaped cross-sectional structure of the silicone block in the intelligent belt conveyor monitoring device provided in this application;

[0025] Figure 8 A top view of the cross-section between the silicone block and the linkage block of the intelligent belt conveyor monitoring device provided in this application.

[0026] The image shows:

[0027] 1. Monitoring frame; 2. Monitoring head; 3. Arc-shaped baffle; 4. Sliding rod; 5. Linkage spring; 6. Sliding cylinder; 7. Arc-shaped plate; 8. Horizontal plate; 9. Slot; 10. Slot block; 11. Rotating shaft; 12. Outer rotating rod; 13. Inner rotating rod; 14. Silicone block; 15. Linkage block; 16. Linkage groove; 17. Ring groove; 18. Ruler spring; 19. Outer arc-shaped groove; 20. Inner arc-shaped groove. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0029] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely illustrates some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model. It should be noted that, unless otherwise specified, the embodiments, features, and technical solutions in the embodiments of this utility model can be combined with each other.

[0030] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0031] like Figure 1-8 As shown, this embodiment proposes an intelligent belt conveyor monitoring device, including a monitoring frame 1 and a monitoring head 2. The outer end of the monitoring head 2 is provided with two sets of arc-shaped baffles 3. A sliding rod 4 is fixed to the outer end of each set of arc-shaped baffles 3. A linkage spring 5 is provided to the outer end of the sliding rod 4. A sliding cylinder 6 is provided to the outer end of the linkage spring 5. A slot 9 and a locking block 10 are provided between the monitoring frame 1. A movable block is provided to the outer end of the slot 9. A rotating shaft 11 and a rotating groove are provided between the movable block and the monitoring frame 1. An arc-shaped plate is provided at the bottom end of the arc-shaped baffles 3. 7. The top of the arc-shaped baffle 3 is provided with a horizontal plate 8. The center of the rotating shaft 11 is provided with an outer rotating rod 12. The lower end of the outer rotating rod 12 is provided with an inner rotating rod 13. The outer end of the inner rotating rod 13 is provided with multiple sets of silicone blocks 14. The upper and lower ends of each set of silicone blocks 14 are respectively provided with linkage blocks 15. The outer end of the linkage block 15 is provided with a linkage groove 16. The center of the inner rotating rod 13 is provided with an annular groove 17. The inner end of the annular groove 17 is provided with a ruler spring 18. The outer end of each set of silicone blocks 14 is provided with an outer arc-shaped groove 19 and an inner arc-shaped groove 20.

[0032] The combination of the monitoring frame 1, monitoring head 2, arc baffle 3, slide rod 4, linkage spring 5, slide cylinder 6, slot 9, block 10, movable block, rotating shaft 11, rotating groove, arc plate 7, horizontal plate 8, outer rotating rod 12, inner rotating rod 13, silicone block 14, linkage block 15, linkage groove 16, ring groove 17, ruler spring 18, outer arc groove 19 and inner arc groove 20, with each component working together, provides the hardware foundation for the installation, angle adjustment, positioning of the monitoring frame 1 and the disassembly and assembly of the monitoring head 2, making the monitoring device more flexible and convenient in terms of installation, adjustment and maintenance;

[0033] This solves the problems that may exist in the existing technology, such as the inconvenience of installing the monitoring frame 1, the difficulty in flexibly adjusting the angle and stabilizing the positioning, and the difficulty of disassembling and assembling the monitoring head 2.

[0034] The outer end of the arc-shaped baffle 3 is fixedly connected to the slide rod 4, the linkage spring 5 is wrapped around the outer end of the slide rod 4, the slide cylinder 6 is embedded in the inner end of the monitoring frame 1, the top end of the arc-shaped baffle 3 is fixedly connected to the horizontal plate 8, the bottom end of the arc-shaped baffle 3 is fixedly connected to the arc-shaped plate 7, and the arc-shaped baffle 3 is wrapped around the outer end of the monitoring head 2.

[0035] The arc-shaped baffle 3 wraps around the outer end of the monitoring head 2, serving to protect and support the monitoring head 2;

[0036] The slide bar 4 is fixedly connected to the arc-shaped baffle 3, providing support for the movement of the arc-shaped baffle 3;

[0037] The linkage spring 5 is wrapped around the outer end of the slide rod 4, giving the arc-shaped baffle 3 elastic movement capability;

[0038] The slide cylinder 6 is embedded in the inner end of the monitoring frame 1, and works with the slide rod 4 to achieve smooth sliding of the arc-shaped baffle 3;

[0039] This solves the problems of the lack of effective protection for the monitoring head 2 and the difficulty in achieving flexible and stable operation during the installation and removal of the monitoring head 2;

[0040] This structural design makes the disassembly and assembly of the monitoring head 2 simpler and smoother, and can effectively protect the monitoring head 2 and extend its service life.

[0041] Both the outer rotating rod 12 and the inner rotating rod 13 are movable at the inner end of the rotating rod. The outer rotating rod 12 and the inner rotating rod 13 are fixedly connected. The cross-sectional size of the inner rotating rod 13 is larger than that of the outer rotating rod 12.

[0042] The outer rotating rod 12 and the inner rotating rod 13 are movable at the inner end of the rotating rod and are fixedly connected to each other. The different cross-sectional sizes provide a structural basis for the movement and angle adjustment of subsequent components such as the silicone block 14. This connection method and size design enhance the reliability and durability of the angle adjustment mechanism and improve the accuracy of angle adjustment.

[0043] The stability issues of component connection and transmission in the angle adjustment mechanism have been resolved, ensuring that the angle adjustment operation can be executed accurately.

[0044] The outer end of the inner rotating rod 13 is provided with an embedded groove. Multiple sets of silicone blocks 14 are fixed to the outer end of the inner rotating rod 13. The upper and lower ends of each set of silicone blocks 14 are fixedly connected to the linkage block 15 respectively. The linkage block 15 slides along the linkage groove 16, and the linkage groove 16 is embedded in the inner surface of the upper and lower ends of the embedded groove.

[0045] The silicone block 14 is fixed to the outer end of the inner rotating rod 13. Through the cooperation of the linkage block 15 and the linkage groove 16, the silicone block 14 can slide along a specific trajectory on the inner rotating rod 13 to realize the winding and unfolding action. This structural design makes the angle adjustment and positioning more accurate and reliable, and improves the stability of the angle positioning of the monitoring frame 1.

[0046] This solves the problem of how to achieve precise movement and positioning of the positioning components during angle adjustment.

[0047] The linkage groove 16 is connected to the outer arc groove 19 and the inner arc groove 20. The inner arc groove 20 and the outer arc groove 19 are connected to each other. The inner arc groove 20 passes through the embedded groove and the rotating shaft 11, and the outer arc groove 19 is embedded in the inner end of the movable block.

[0048] The linkage groove 16 is interconnected with the outer arc groove 19 and the inner arc groove 20, providing a path and positioning method for the sliding and locking of the silicone block 14, ensuring that the silicone block 14 can be accurately locked into the outer arc groove 19 to achieve angle positioning, and solving the problem of how to achieve precise cooperation and locking between components during the angle positioning process;

[0049] The design and connection method of this groove enhance the accuracy and stability of angle positioning and reduce angle deviation caused by loosening.

[0050] The annular groove 17 is embedded in the central inner surface of the inner rotating rod 13, and the ruler spring 18 is embedded in the inner end of the annular groove 17. One end of the ruler spring 18 is fixed on one of the sets of silicone blocks 14, and the other end of the ruler spring 18 is fixed on the inner rotating rod 13. The movement of the ruler spring 18 is similar to the movement of the ruler spring 18 in the prior art measuring tape, and the purpose is to be able to return to its original state after rotation.

[0051] The annular groove 17 is embedded in the central inner surface of the inner rotating rod 13, and the ruler spring 18 is embedded in the inner end of the annular groove 17. During rotation, the ruler spring 18, through the constraint of the annular groove 17, ensures that the angle of the monitoring frame 1 remains stable, which solves the problem that the monitoring frame 1 is prone to loosening and angle deviation after angle adjustment. Through the cooperation of the annular groove 17 and the ruler spring 18, the stability of the angle of the monitoring frame 1 is improved, ensuring the accuracy of the monitoring device during operation.

[0052] When using this application: When it is necessary to add a monitoring frame 1 to the production line, first connect the monitoring frame 1 already on the production line with the monitoring frame 1 that needs to be added through the locking block 10 and the locking slot 9. After connection, rotate the outer rotating rod 12 to push the multiple sets of silicone blocks 14 located outside the inner rotating rod 13 to slide along the linkage groove 16 under the limitation of the linkage block 15. At this time, the multiple sets of silicone blocks 14 roll inward. Then rotate the corresponding movable block and the monitoring frame 1 to adjust the angle. After the angle adjustment is completed, rotate the outer rotating rod 12 in the opposite direction. At this time, the multiple sets of silicone blocks 14 at the outer end of the corresponding inner rotating rod 13 roll inward. Under the constraints of the linkage groove 16 and the inner arc groove 20, it is inserted into the corresponding outer arc groove 19 to achieve angular positioning of the monitoring frame 1. During this rotation, the connection between the ring groove 17 and the ruler spring 18 ensures that the angle of the monitoring frame 1 remains stable. The engagement between the multiple sets of silicone blocks 14 and the inner arc groove 20 and the outer arc groove 19 also remains stable. The lower end of the monitoring frame 1 is engaged at both ends of the corresponding production line (positioned by the threaded slider in the prior art or other methods that can achieve engagement positioning), which realizes the stability of adding and replacing the monitoring frame 1 and can adapt to the routing of the production line.

[0053] Furthermore, the two sets of arc-shaped baffles 3 facilitate the quick installation and removal of the monitoring head 2. During installation, simply push upwards from the lower end of the two sets of arc-shaped baffles 3. The lower ends of the two sets of arc-shaped baffles 3 are connected to the monitoring head 2 via arc-shaped plates 7. As the monitoring head 2 moves upwards, both sets of arc-shaped baffles 3 move outwards, pushing the slide rod 4 to slide along the slide cylinder 6. At this time, the spring 5 located outside the slide rod 4 and inside the slide cylinder 6 ensures the elastic movement of the arc-shaped baffles 3 (movement that can rotate in and out). This ensures that when the monitoring head 2 is completely enclosed by the two sets of arc-shaped baffles 3, the upper horizontal plate 8 is embedded in the upper concave surface of the monitoring head 2, providing support for the monitoring head 2. This facilitates the installation and removal of the monitoring head 2 and makes it easy to replace the monitoring head 2.

[0054] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, and all technical solutions and improvements that do not depart from the spirit and scope of the utility model, are covered within the scope of the claims of the present utility model.

Claims

1. A monitoring device for a belt conveyor, comprising a monitoring frame (1) and a monitoring head (2), characterized in that The outer end of the monitoring head (2) is provided with two sets of arc-shaped baffles (3). Each set of arc-shaped baffles (3) is fixed with a slide rod (4) at its outer end. The outer end of the slide rod (4) is provided with a linkage spring (5). The outer end of the linkage spring (5) is provided with a slide cylinder (6). The monitoring frame (1) is provided with a slot (9) and a block (10). The outer end of the slot (9) is provided with a movable block. The movable block and the monitoring frame (1) are provided with a rotating shaft (11) and a rotating groove. The bottom end of the arc-shaped baffle (3) is provided with an arc plate (7). The top end of the arc-shaped baffle (3) is provided with a horizontal plate (8). The rotating shaft (11) has an outer rotating rod (12) at its center, an inner rotating rod (13) at its lower end, and multiple sets of silicone blocks (14) at the outer end of the inner rotating rod (13). Each set of silicone blocks (14) has a linkage block (15) at its upper and lower ends, a linkage groove (16) at the outer end of the linkage block (15), an annular groove (17) at the center of the inner rotating rod (13), a ruler spring (18) at the inner end of the annular groove (17), and an outer arc groove (19) and an inner arc groove (20) at the outer end of each set of silicone blocks (14).

2. The intelligent belt conveyor monitoring device of claim 1, wherein, The outer end of the arc-shaped baffle (3) is fixedly connected to the slide rod (4), the linkage spring (5) is wrapped around the outer end of the slide rod (4), the slide cylinder (6) is embedded in the inner end of the monitoring frame (1), the top end of the arc-shaped baffle (3) is fixedly connected to the horizontal plate (8), the bottom end of the arc-shaped baffle (3) is fixedly connected to the arc plate (7), and the arc-shaped baffle (3) is wrapped around the outer end of the monitoring head (2).

3. The intelligent belt conveyor monitoring device of claim 2, wherein, Both the outer rotating rod (12) and the inner rotating rod (13) are movable at the inner end of the rotating rod. The outer rotating rod (12) and the inner rotating rod (13) are fixedly connected. The cross-sectional size of the inner rotating rod (13) is larger than that of the outer rotating rod (12).

4. The intelligent belt conveyor monitoring device of claim 3, wherein, The outer end of the inner rotating rod (13) is provided with an embedded groove. Multiple sets of silicone blocks (14) are fixed to the outer end of the inner rotating rod (13). The upper and lower ends of each set of silicone blocks (14) are fixedly connected to the linkage block (15). The linkage block (15) slides along the linkage groove (16). The linkage groove (16) is embedded in the inner surface of the upper and lower ends of the embedded groove.

5. The intelligent belt conveyor monitoring device of claim 4, wherein, The linkage groove (16) is connected through the outer arc groove (19) and the inner arc groove (20). The inner arc groove (20) and the outer arc groove (19) are connected through each other. The inner arc groove (20) passes through the embedded groove and the rotating shaft (11). The outer arc groove (19) is embedded in the inner end of the movable block.

6. The intelligent belt conveyor monitoring device of claim 5, wherein, The annular groove (17) is embedded in the central inner surface of the inner rotating rod (13), and the ruler spring (18) is embedded in the inner end of the annular groove (17).

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