Battery cell single-row and double-row switching mechanism

By designing a single/double row conversion mechanism for battery cells, and utilizing guide rails and servo motors to achieve sliding connection and staggered arrangement of battery cell holders, the problem of excessive footprint in traditional battery cell feeding methods is solved. This enables a reduction in the length of the battery cell tray and flexible switching between single and double rows, improving the installation adaptability of small and medium-sized workshops.

CN224123367UActive Publication Date: 2026-04-14YANCHENG DAXIANG NEW ENERGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YANCHENG DAXIANG NEW ENERGY CO LTD
Filing Date
2025-05-08
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Traditional battery cell supply methods result in excessively large equipment footprints, making workshop layout difficult and failing to meet the installation requirements of small and medium-sized workshops, thus affecting the adaptability and flexibility of production lines.

Method used

Design a single/double row conversion mechanism for battery cells. The mechanism uses guide rails and servo motors to achieve sliding connection and staggered arrangement of battery cell holders. It automatically converts single-row feeding to double-row output, reducing the length of the battery cell tray.

Benefits of technology

The length of the cell tray has been reduced from 1000mm to 500mm to meet the installation requirements of small workshops and to enable flexible switching between single and double rows of cells, thereby improving space utilization.

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Abstract

The utility model discloses a single-row and double-row battery cell switching mechanism which comprises a platform seat, and a guide rail group I and a guide rail group II which are perpendicular to each other are connected to the platform seat; the upper parts of the guide rail group I and the guide rail group II are slidably connected with a battery cell seat I and a battery cell seat II along an X axis and a Y axis respectively; the first battery cell seat and the second battery cell seat are the same in structure, two sides of the top of the first battery cell seat and the second battery cell seat are concavely provided with battery cell grooves, and the outer sides of the battery cell grooves are connected with positioning mechanisms; and when the battery cells are fed, the battery cell grooves of the battery cell seat I and the battery cell seat II are positioned on the same straight line. Compared with the prior art, the single-row and double-row switching mechanism for the battery cells has the advantages that the single-row and double-row switching mechanism for the battery cells can be used in double rows, space occupation is reduced, automatic switching between single-row feeding and double-row discharging is achieved, and the length of a wire body is compressed through spatial multiplexing.
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Description

Technical Field

[0001] This utility model relates to the field of battery cell processing technology, specifically to a battery cell single / double row conversion mechanism. Background Technology

[0002] In the lithium-ion battery production process, the layout design of the cell processing line directly affects production efficiency and workshop space utilization. Traditional cell feeding methods mostly adopt a single-row arrangement, that is, the cells are arranged sequentially along the length of the conveyor tray.

[0003] Taking a battery cell with dimensions of 205mm in length and 175mm in width as an example, if the distance between adjacent battery cells is 260mm, and a single tray in a single-row layout needs to accommodate at least 10 workstations, its total length needs to reach more than 1000mm.

[0004] When the production line contains 10 such stations, the total line length will exceed 10 meters. This design exposes significant problems in space-constrained small and medium-sized workshops: the equipment occupies too much space, leading to difficulties in workshop layout, narrow logistics channels, and even failing to meet basic installation requirements, severely restricting the adaptability and flexibility of the production line. Utility Model Content

[0005] (I) Problems to be solved

[0006] The technical problem to be solved by this utility model is to overcome the above-mentioned technical defects and provide a single-to-double row conversion mechanism for battery cells that can be used in double rows, reduce space occupation, automatically switch between single-row feeding and double-row feeding, and compress the length of the production line through space reuse.

[0007] (II) Technical Solution

[0008] To solve the above-mentioned technical problems, the technical solution provided by this utility model is: a single-double row conversion mechanism for battery cells, including a platform base, on which a first guide rail group and a second guide rail group that are perpendicular to each other are connected;

[0009] The upper parts of the guide rail assembly one and the guide rail assembly two are respectively slidably connected along the X-axis and Y-axis to provide battery cell holder one and battery cell holder two;

[0010] The first battery cell holder and the second battery cell holder have the same structure, with battery cell grooves recessed on both sides of the top, and a positioning mechanism connected to the outside of the battery cell grooves.

[0011] When the battery cells are fed in, the battery cell slots of battery cell holder one and battery cell holder two are on the same straight line.

[0012] As an improvement, the cross-section of the battery cell holder is C-shaped, with the battery cell slots connected at both ends of its top, and the positioning mechanism includes a positioning cylinder located near the side of the battery cell slot.

[0013] As an improvement, when the battery cells are fed in, the battery cell slots on battery cell holder one and battery cell holder two are staggered.

[0014] As an improvement, the guide rail assembly includes a guide rail frame and a servo motor connected to one end of the guide rail frame;

[0015] The rotating end of the servo motor is connected to a lead screw that is rotatably mounted inside the guide rail frame;

[0016] The lower end of the battery cell holder is threadedly connected to the lead screw, and the lower wall of the battery cell holder is also provided with a guide plate that protrudes downward and abuts against the outer wall of the guide rail frame.

[0017] As an improvement, the second guide rail assembly has the same structure as the first guide rail assembly and is arranged along the Y-axis direction;

[0018] The lower end of the second battery cell holder is threadedly connected to the inner lead screw of the second guide rail assembly. The lower wall of the second battery cell holder is also provided with a guide plate that protrudes downward and abuts against the outer wall of the inner guide rail frame of the second guide rail assembly.

[0019] (III) Beneficial Effects

[0020] The advantages of this utility model compared with the prior art are as follows: In this application, the single-row feeding of battery cells is converted into double-row output, and the size of the battery cell tray is reduced from the minimum length of 1000mm for a single row to 500mm, which meets the installation conditions of small and short workshops. The staggered application when using the battery cell slot can be used for switching between single and double rows of battery cells. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the single / double row conversion mechanism for battery cells.

[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the single / double row conversion mechanism for battery cells.

[0023] Figure 3 This is a schematic diagram of the existing technology.

[0024] Figure 4 This is a schematic diagram of the structure used in this application. Detailed Implementation

[0025] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. Identical components are indicated by the same reference numerals.

[0026] It should be noted that the terms “front,” “back,” “left,” “right,” “up,” and “down” used in the following description refer to the directions shown in the attached diagram, while the terms “inside” and “outside” refer to the directions toward or away from the geometric center of a specific component, respectively.

[0027] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly associated with those skilled in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0029] To make the content of this utility model easier to understand, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0030] Please refer to the appendix carefully. Figure 1-2 The single / double row conversion mechanism for battery cells includes a platform base 1, on which a first guide rail group 2 and a second guide rail group 3, which are perpendicular to each other, are connected.

[0031] For ease of use, the upper parts of the first guide rail assembly 2 and the second guide rail assembly 3 are respectively slidably connected along the X-axis and Y-axis to provide a battery cell holder 4 and a battery cell holder 5;

[0032] The cell holder 4 and cell holder 5 have the same structure, with cell slots 6 recessed on both sides of the top. A positioning mechanism is connected to the outer side of the cell slots 6. The positioning mechanism includes a positioning cylinder 7 located near the cell slot 6. The cell slot 6 consists of multiple sets of retaining walls mounted on the corresponding base. Figure 1 , 2 As shown.

[0033] When the battery cells are fed in, the battery cell slots 6 of battery cell holder 1 4 and battery cell holder 2 5 are on the same straight line.

[0034] In one embodiment:

[0035] The cross-section of the cell holder 4 is U-shaped, and the cell slots 6 are connected at both ends of its top. When the cell is fed, the cell slots 6 on the cell holder 4 and the cell holder 5 are staggered to facilitate the switching between single and double row use.

[0036] The guide rail assembly 2 includes a guide rail frame 8 and a servo motor 9 connected to one end of the guide rail frame 8;

[0037] The rotating end of the servo motor 9 is connected to a lead screw that is rotatably mounted inside the guide rail frame 8;

[0038] The lower end of the battery cell holder 4 is threadedly connected to the lead screw. The lower wall of the battery cell holder 4 is also provided with a guide plate that protrudes downward and abuts against the outer wall of the guide rail frame 8. The guide rail assembly 3 has the same structure as the guide rail assembly 2 and is set and used along the Y-axis direction.

[0039] When in use, the lower end of the battery cell holder 25 is threadedly connected to the lead screw inside the guide rail assembly 23, and the lower wall of the battery cell holder 25 is also provided with a guide plate that protrudes downward and abuts against the outer wall of the guide rail frame 8 inside the guide rail assembly 23.

[0040] In specific implementation of this utility model, the positioning mechanism cylinder retracts → the first guide rail group moves in the forward direction to reach the single-row feeding position → the second guide rail group moves in the forward direction to reach the single-row feeding position → the feeding mechanism places the single-row battery cell on the conversion platform → the positioning mechanism cylinder pushes the battery cell forward to position it → the second guide rail group moves in the reverse direction to reach the double-row discharging position → the first guide rail group moves in the reverse direction to reach the double-row discharging position → the double-row discharge grippers pick up the battery cell → the positioning mechanism cylinder retracts → the next cycle begins.

[0041] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0042] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0043] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A single / double row cell conversion mechanism, comprising a platform base (1), characterized in that: The platform base (1) is connected to a first guide rail group (2) and a second guide rail group (3) that are perpendicular to each other; The upper parts of the first guide rail group (2) and the second guide rail group (3) are respectively slidably connected along the X-axis and Y-axis to provide the first battery cell holder (4) and the second battery cell holder (5); The first battery cell holder (4) and the second battery cell holder (5) have the same structure. Both sides of the top are recessed with battery cell grooves (6), and a positioning mechanism is connected to the outside of the battery cell grooves (6). When the battery cells are fed in, the battery cell slots (6) of battery cell holder 1 (4) and battery cell holder 2 (5) are on the same straight line.

2. The single / double row cell conversion mechanism according to claim 1, characterized in that: The cross-section of the battery cell holder (4) is U-shaped, and the battery cell slot (6) is connected to both ends of its top. The positioning mechanism includes a positioning cylinder (7) located near the side of the battery cell slot (6).

3. The single / double row cell conversion mechanism according to claim 2, characterized in that: When the battery cells are fed in, the battery cell slots (6) on battery cell holder 1 (4) and battery cell holder 2 (5) are staggered.

4. The single / double row cell conversion mechanism according to claim 1 or 2, characterized in that: The guide rail assembly (2) includes a guide rail frame (8) and a servo motor (9) connected to one end of the guide rail frame (8); The rotating end of the servo motor (9) is connected to a lead screw that is rotatably installed in the guide rail frame (8); The lower end of the battery cell holder (4) is threadedly connected to the lead screw, and the lower wall of the battery cell holder (4) is also provided with a guide plate that protrudes downward and abuts against the outer wall of the guide rail frame (8).

5. The cell single / double row conversion mechanism according to claim 4, characterized in that: The second guide rail group (3) has the same structure as the first guide rail group (2) and is set along the Y-axis direction; The lower end of the battery cell holder (5) is threadedly connected to the inner screw of the guide rail assembly (3). The lower wall of the battery cell holder (5) is also provided with a guide plate that protrudes downward and abuts against the outer wall of the inner guide rail frame (8) of the guide rail assembly (3).