Impurity multi-stage filtering mechanism for injection production

Abstract

The utility model provides a multistage impurity filtering mechanism for injection production, which relates to the technical field of injection and comprises a filtering box, and a vibration filtering mechanism is arranged on the outer side of the filtering box. The vibration filtering mechanism comprises a filtering frame, the bottom face of the filtering frame is fixedly connected with a material injection shell, a sealing cover is clamped in the filtering frame, a protective door is movably hinged to the inner wall of the filtering frame, a sealing cover is clamped in the protective door, a filtering frame is arranged in the filtering frame, and two sets of hydraulic dampers are fixedly connected to the inner wall of the filtering frame. According to the impurity multi-stage filtering mechanism for injection production, impurities existing in injection can be vibrated and separated through the vibration filtering mechanism, the two ends of a rotor shaft of a vibration motor are each provided with a set of adjustable eccentric blocks, and excitation force is obtained through centrifugal force generated by high-speed rotation of the shaft and the eccentric blocks; the exciting force drives the preliminary filter screen and the injection in the filter frame to be screened under the buffering action of the hydraulic damper, so that the injection filtering effect is improved.

Description

Technical Field

[0001] This utility model relates to a multi-stage impurity filtration mechanism for injection production, specifically a multi-stage impurity filtration mechanism for injection production, belonging to the field of injection technology. Background Technology

[0002] Injectable solutions are solutions or suspensions prepared under sterile conditions. They are administered directly into human tissues, blood, or cavities via injection. They are characterized by rapid onset of action and high bioavailability, and are suitable for emergency situations, situations where oral administration is not possible, or situations where drug stability is poor. Impurities may be generated during the production process of injectable solutions, and a filtration structure is generally required to filter out these internal impurities.

[0003] In the production of injectable solutions, ensuring product purity is crucial. Traditional filtration systems can typically only remove large particulate impurities, while their effectiveness in removing small particles or dissolved substances is limited. Furthermore, current technologies lack multi-stage filtration and quick disassembly or cleaning of the filtration structure, thus reducing the effectiveness of the equipment.

[0004] Therefore, a multi-stage impurity filtration mechanism for injection production is proposed here. Utility Model Content

[0005] This invention proposes a multi-stage filtration mechanism for impurities in injection production, which solves the problems in the prior art of failing to perform multi-stage filtration and failing to allow for quick disassembly or cleaning of the filtration structure.

[0006] This utility model is achieved through the following technical solution: a multi-stage impurity filtration mechanism for injection production, comprising a filter box, a vibration filtration mechanism disposed on the outside of the filter box; the vibration filtration mechanism comprising a filter frame, an injection shell fixedly connected to the bottom surface of the filter frame, a sealing cover snapped into the inside of the filter frame, a protective door movably hinged to the inner wall of the filter frame, a sealing cover snapped into the inside of the protective door, a filter frame disposed inside the filter frame, two sets of hydraulic dampers fixedly connected to the inner wall of the filter frame, the telescopic end of each hydraulic damper being connected to the outer surface of the filter frame, a preliminary filter screen slidably connected inside the filter frame, a vibration motor fixedly connected to the upper surface of the filter frame, a movable door and a sealing door respectively movably hinged to the front of the filter box, and a controller body fixedly connected to the front of the movable door.

[0007] The filter box is equipped with a screening and separation filtration mechanism, which includes a hydrocyclone. The top of the hydrocyclone is fixedly connected to a transport pipe, and the end of the transport pipe away from the hydrocyclone is fixedly connected to a filter cylinder. A fixing frame is connected to the outer surface of the filter cylinder, and the back of the fixing frame is fixedly connected to the inner wall of the filter box. Two arc-shaped gates are movably hinged to the inner wall of the filter cylinder, and a discharge port is fixedly connected to the bottom surface of the arc-shaped gates. A stainless steel filter screen, a coarse sand layer, a fine filter layer, and an activated carbon layer are respectively clamped inside the filter cylinder. The interior of each arc-shaped gate is in contact with the outer surface of the stainless steel filter screen, the outer surface of the coarse sand layer, the outer surface of the fine filter layer, and the outer surface of the activated carbon layer. A fixing plate is connected to the outer surface of the hydrocyclone, and the outer surface of the fixing plate is fixedly connected to the inner wall of the filter box. The outer surface of the transport pipe is fixedly connected to the inner wall of the filter box. The left end of the hydrocyclone is fixedly connected to the right end of the injection shell.

[0008] Each of the aforementioned arc-shaped door panels has a pull ring fixedly connected to its outer surface, and both the front of the sealed door and the front of the movable door have handles fixedly connected to them.

[0009] The filter box is equipped with a storage cylinder inside, and the bottom surface of the storage cylinder is in contact with the inner bottom wall of the filter box.

[0010] The filter box has a storage box inside, and the bottom of the storage box is in contact with the inner bottom wall of the filter box. The outer surface of the controller body is connected to a fixing frame, and the back of the fixing frame is fixedly connected to the front of the movable door.

[0011] This utility model provides a multi-stage impurity filtration mechanism for injection solution production, which has the following beneficial effects:

[0012] 1. The multi-stage impurity filtration mechanism for injection production uses a vibration filtration mechanism to separate impurities present in the injection solution. An adjustable eccentric block is installed at each end of the rotor shaft of the vibration motor. The centrifugal force generated by the high-speed rotation of the shaft and the eccentric block is used to generate the excitation force. Under the buffering effect of the hydraulic damper, the excitation force drives the injection solution in the preliminary filter screen and filter frame to be screened, thereby improving the filtration effect of the injection solution.

[0013] 2. The multi-stage impurity filtration mechanism for this injection solution production can perform secondary separation of impurities in the injection solution through screening and separation filtration. The hydrocyclone generates centrifugal force, which enables efficient separation of the injection solution. After separation, the injection solution undergoes fine filtration through the stainless steel filter screen, coarse sand layer, fine filter layer, and activated carbon layer, thereby improving the filtration effect. The connection between the stainless steel filter screen, coarse sand layer, fine filter layer, and activated carbon layer and the hydrocyclone and arc-shaped chuck facilitates cleaning of the filtration structure, thus improving the effectiveness of the device. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a cross-sectional view of the filter box of this utility model;

[0016] Figure 3 This is a cross-sectional view of the filter frame of this utility model;

[0017] Figure 4 This is a cross-sectional view of the filter cartridge of this utility model;

[0018] Figure 5 This is a schematic diagram of the arc-shaped card door structure of this utility model;

[0019] Figure 6 This is a schematic diagram of the structure of the vibration motor of this utility model.

[0020] Explanation of reference numerals in the attached figures

[0021] 1. Filter box;

[0022] 2. Vibration filtration mechanism; 201. Filter frame; 202. Protective door; 203. Sealing cover; 204. Hydraulic damper; 205. Preliminary filter screen; 206. Filter frame; 207. Injection shell; 208. Vibration motor;

[0023] 3. Screening and separation filtration mechanism; 301. Hydrocyclone; 302. Conveyor pipe; 303. Fixing frame; 304. Arc-shaped gate; 305. Filter cylinder; 306. Discharge port; 307. Stainless steel filter screen; 308. Coarse sand layer; 309. Fine filter layer; 310. Activated carbon layer; 311. Fixing plate;

[0024] 4. Sealed door; 5. Movable door; 6. Controller body; 7. Fixed frame; 8. Handle; 9. Storage box; 10. Pull ring; 11. Storage tube. Detailed Implementation

[0025] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this application.

[0026] Please see Figures 1-6This utility model provides a multi-stage impurity filtration mechanism for injection production, including a filter box 1. A vibration filtration mechanism 2 is provided on the outside of the filter box 1. The vibration filtration mechanism 2 includes a filter frame 201. An injection shell 207 is fixedly connected to the bottom surface of the filter frame 201. A sealing cover 203 is snapped into the inside of the filter frame 201. A protective door 202 is movably hinged to the inner wall of the filter frame 201. A sealing cover 203 is snapped into the inside of the protective door 202. A filter frame 206 is provided inside the filter frame 201. Two sets of hydraulic dampers 204 are fixedly connected to the inner wall of the filter frame 201. The telescopic end of each hydraulic damper 204 is connected to the outer surface of the filter frame 206. A preliminary filter screen 205 is slidably connected inside the filter frame 206. A vibration motor 208 is fixedly connected to the upper surface of the filter frame 206. A movable door 5 and a sealing door 4 are movably hinged to the front of the filter box 1. A controller body 6 is fixedly connected to the front of the movable door 5.

[0027] Please refer to this carefully. Figure 2 and Figure 4 The filter box 1 is equipped with a screening and separation filtration mechanism 3, which includes a hydrocyclone 301. A transport pipe 302 is fixedly connected to the top of the hydrocyclone 301. A filter cylinder 305 is fixedly connected to the end of the transport pipe 302 away from the hydrocyclone 301. A fixing frame 303 is connected to the outer surface of the filter cylinder 305. The back of the fixing frame 303 is fixedly connected to the inner wall of the filter box 1. Two arc-shaped gates 304 are movably hinged to the inner wall of the filter cylinder 305. A discharge port 306 is fixedly connected to the bottom surface of the arc-shaped gates 304. A stainless steel filter screen 307, a coarse sand layer 308, and a fine filter layer 30 are respectively clamped inside the filter cylinder 305. 9 and activated carbon layer 310, the interior of each arc-shaped gate 304 is in contact with the outer surface of stainless steel filter screen 307, outer surface of coarse sand layer 308, outer surface of fine filter layer 309 and outer surface of activated carbon layer 310, the outer surface of hydrocyclone 301 is connected to fixed plate 311, the outer surface of fixed plate 311 is fixedly connected to the inner wall of filter box 1, the outer surface of transport pipe 302 is fixedly connected to the inner wall of filter box 1, the left end of hydrocyclone 301 is fixedly connected to the right end of injection shell 207, each arc-shaped gate 304 is fixedly connected to pull ring 10, and the front of sealing door 4 and movable door 5 are fixedly connected to handle 8.

[0028] Please refer to this carefully. Figure 2 The filter box 1 is equipped with a storage cylinder 11 inside. The bottom surface of the storage cylinder 11 is in contact with the inner bottom wall of the filter box 1, which can recover the injection liquid after filtration by the device.

[0029] Please refer to this carefully. Figure 2The filter box 1 is equipped with a storage box 9 inside. The bottom surface of the storage box 9 is in contact with the inner bottom wall of the filter box 1. The impurities separated by the hydrocyclone 301 can be recovered through the storage box 9.

[0030] Please refer to this carefully. Figure 1 The outer surface of the controller body 6 is connected to a fixing frame 7. The back of the fixing frame 7 is fixedly connected to the front of the movable door 5. The fixing frame 7 can fix the controller body 6 and prevent it from falling off during use. The controller consists of two parts: hardware and software. The hardware mainly includes a central processing unit (CPU) for calculation, input / output (I / O) interfaces for connecting sensors and actuators, memory for storing programs and data, as well as power supply and communication modules. The software includes control algorithm programs, real-time operating systems such as RTOS, and human-machine interfaces, which together ensure accurate and efficient system control. It is widely used in industrial automation, smart homes, automotive electronics, and other fields. The controller is a core device that regulates system operation by processing input signals in real time and generating control commands. Its working principle can be summarized as follows: First, it collects signals from sensors or external inputs such as temperature and speed, and compares them with preset target values ​​to calculate the deviation. Then, it uses built-in algorithms such as PID control and logical judgment to analyze the deviation and generate adjustment commands. Finally, it drives actuators such as motors and valves through the output interface to adjust the system state. At the same time, it continuously monitors the effect through closed-loop feedback to achieve dynamic stability. The controller can control the electrical components of this technical solution.

[0031] In use, the operator first connects the hydrocyclone 301, controller body 6, hydraulic damper 204, and vibration motor 208 to the power supply. The operator then injects the injection solution into the filter frame 201. Next, the operator selects a suitable preliminary filter screen 205 according to the initial screening requirements of the injection solution. Utilizing the sliding relationship between the preliminary filter screen 205 and the filter frame 206, the preliminary filter screen 205 is slid into the interior of the filter frame 206. Then, the protective door 202 is sealed to the filter frame 201 using the movable relationship between the protective door 202 and the filter frame 201. The operator then uses the controller body 6 to control the vibration motor 208. The vibration motor 208 has adjustable eccentric blocks installed at both ends of the rotor shaft. The centrifugal force generated by the high-speed rotation of the shaft and eccentric blocks generates the excitation force. Under the action of the hydraulic damper 204, the excitation force drives the preliminary filter screen 205 and the injection solution containing impurities within the preliminary filter screen 205 to continuously vibrate and separate. The impurities in the injection solution are initially separated. On the surface of the preliminary filter screen 205, the pre-filtered injection solution enters the interior of the hydrocyclone 301 through the injection shell 207. Then, the controller body 6 controls the hydrocyclone 301 to work. The operation of the hydrocyclone 301 generates centrifugal force, and the injection solution and its internal impurities are separated under the action of centrifugal force. After separation, the heavier solid impurities fall into the interior of the collection box 9 through the bottom of the hydrocyclone 301. The injection solution with smaller particles and mixed with other impurities enters the interior of the filter cylinder 305 through the transport pipe 302. Then, it passes through the stainless steel filter screen 307, the coarse sand layer 308, the fine filter layer 309, and the activated carbon layer 310 in sequence. Finally, it is discharged through the discharge port 306 and falls into the interior of the collection cylinder 11. Through the vibration filter mechanism 2 and the screening and separation filter mechanism 3 of this device, the injection solution is filtered and separated multiple times, thereby improving the filtration and separation effect of the injection solution. At the same time, during the separation and filtration process of the injection solution, the filter structure can be cleaned and replaced well, thereby improving the use effect of the device.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A multi-stage impurity filtration mechanism for injection production, comprising a filter box (1), characterized in that: A vibration filtering mechanism (2) is provided on the outside of the filter box (1); the vibration filtering mechanism (2) includes a filter frame (201), a material injection shell (207) is fixedly connected to the bottom surface of the filter frame (201), a sealing cover (203) is snapped into the inside of the filter frame (201), a protective door (202) is movably hinged to the inner wall of the filter frame (201), a sealing cover (203) is snapped into the inside of the protective door (202), and a filter frame (201) is provided with a material injection shell (207). The filter frame (206) has two sets of hydraulic dampers (204) fixedly connected to the inner wall of the filter frame (201). The telescopic end of each hydraulic damper (204) is connected to the outer surface of the filter frame (206). The filter frame (206) has a preliminary filter screen (205) slidably connected inside. The filter frame (206) has a vibration motor (208) fixedly connected to the upper surface of the filter frame (206). The filter box (1) has a movable door (5) and a sealing door (4) respectively hinged on the front.

2. The multi-stage impurity filtering mechanism for injection production according to claim 1, characterized in that: The filter box (1) is equipped with a screening and separation filtration mechanism (3). The screening and separation filtration mechanism (3) includes a hydrocyclone (301). The top end of the hydrocyclone (301) is fixedly connected to a transport pipe (302). The end of the transport pipe (302) away from the hydrocyclone (301) is fixedly connected to a filter cylinder (305). A fixing frame (303) is connected to the outer surface of the filter cylinder (305). The back of the fixing frame (303) is fixedly connected to the inner wall of the filter box (1). Two arc-shaped gates (304) are movably hinged to the inner wall of the filter cylinder (305). A discharge port (306) is fixedly connected to the bottom surface of the arc-shaped gates (304). The filter cylinder (305) The interior of each of the three layers is fitted with a stainless steel filter screen (307), a coarse sand layer (308), a fine filter layer (309), and an activated carbon layer (310). The interior of each of the arc-shaped gates (304) is in contact with the outer surfaces of the stainless steel filter screen (307), the coarse sand layer (308), the fine filter layer (309), and the activated carbon layer (310). The outer surface of the hydrocyclone (301) is connected to a fixing plate (311), and the outer surface of the fixing plate (311) is fixedly connected to the inner wall of the filter box (1). The outer surface of the transport pipe (302) is fixedly connected to the inner wall of the filter box (1). The left end of the hydrocyclone (301) is fixedly connected to the right end of the injection shell (207).

3. The multi-stage impurity filtering mechanism for injection production according to claim 2, characterized in that: Each of the arc-shaped cardboard doors (304) has a pull ring (10) fixedly connected to its outer surface, and the front of the sealing door (4) and the front of the movable door (5) are both fixedly connected to handles (8).

4. The multi-stage impurity filtering mechanism for injection production of claim 1, wherein: The filter box (1) is provided with a storage cylinder (11) inside, and the bottom surface of the storage cylinder (11) is in contact with the inner bottom wall of the filter box (1).

5. The multi-stage impurity filtering mechanism for injection production of claim 1, wherein: The filter box (1) is equipped with a storage box (9) inside, and the bottom surface of the storage box (9) is in contact with the inner bottom wall of the filter box (1).

6. The multi-stage impurity filtration mechanism for injection production according to claim 1, characterized in that: The outer surface of the controller body (6) is connected with a fixed frame (7), the back surface of the fixed frame (7) is fixedly connected with the front surface of the movable door (5).

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