Coil two-side branching mechanism
By using the wire separating mechanisms on both sides of the coil, along with a color industrial camera and an automated wire separating structure, efficient and precise wire separating of the coil conductors is achieved, solving the problem of low efficiency in existing technologies and improving the uniformity of conductor orientation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FUZHOU LINCHUAN DISTRICT JUNHONG ELECTRONICS CO LTD
- Filing Date
- 2024-12-30
- Publication Date
- 2026-04-17
AI Technical Summary
Existing technologies have low efficiency in wire bundling and inconsistent wire orientation, requiring manual intervention and resulting in low efficiency.
The system employs a wire-separating mechanism on both sides of the wire package, including a flat belt conveyor, a detection structure, and a wire-separating structure. It uses a color industrial camera to identify the color and position of the lines on the wire package, and adjusts the orientation of the wires through an electric telescopic rod and a rotary cylinder to achieve automatic wire separation.
It improves the efficiency of wire coil splitting and the uniformity of wire orientation, making it more accurate and efficient than manual identification.
Smart Images
Figure CN224127951U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reprocessing technology for coils, specifically a coil splitting mechanism on both sides. Background Technology
[0002] The coil (or ferrite core) usually has three wires on both sides: a power wire, a trigger wire, and a ground wire. The power wire is usually black or red, the trigger wire is usually yellow or white, and the ground wire is usually green or brown.
[0003] In existing technologies, the color of the three wires on the coil is usually observed manually. However, because the orientation of the wires on the coil is not uniform, the coil needs to be manually separated and placed on a flat belt conveyor, which is inconvenient and reduces the efficiency of the separation.
[0004] Therefore, we propose a wire splitting mechanism on both sides of the coil. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To address the shortcomings of existing technologies, this utility model provides a wire-separating mechanism on both sides of the coil, which facilitates wire separation, makes the wire orientation of the coil more uniform, and has the advantages of high processing efficiency, effectively solving the problems in the background technology.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a wire-splitting mechanism on both sides of a coil, comprising a flat belt conveyor, wherein brackets are fixedly installed on both sides of the outer surface of one side of the frame of the flat belt conveyor, and baffles are fixedly installed on both sides of the upper outer surface of the frame of the flat belt conveyor, wherein there are two sets of baffles, a detection structure is installed at the front end between the two sets of baffles, and a wire-splitting structure is installed in the middle between the two sets of baffles, wherein the detection structure includes a first column, a first crossbeam, a mounting block and a color industrial camera, and the wire-splitting structure includes a second column, a second crossbeam, an electric telescopic rod, a chute, a lifting plate, a slider, a rotary cylinder, a connecting shaft and an electromagnet, wherein there are two sets of first columns, and the two sets of first columns are fixedly installed on the left and right sides of the front end of the upper outer surface of the frame of the flat belt conveyor.
[0009] Preferably, the first crossbeam is fixedly installed on the upper part between the two sets of first columns, the mounting block is fixedly installed on the middle part of the outer surface of the front end of the first crossbeam, the color industrial camera is fixedly installed on the outer surface of the front end of the mounting block, and the color industrial camera is located directly above the conveyor belt in the flat belt conveyor.
[0010] Preferably, there are two sets of the second column and the slider. The lower outer surface of the two sets of the second column is in the middle of the left and right sides of the upper outer surface of the frame of the flat belt conveyor. The second crossbeam is fixedly installed on the upper part between the two sets of the second column.
[0011] Preferably, the electric telescopic rod is fixedly installed at the middle of the upper outer surface of the second crossbeam, and the middle of the upper outer surface of the lifting plate is fixedly connected to the lower outer surface of the piston rod in the electric telescopic rod.
[0012] Preferably, the rotary cylinder is fixedly installed in the middle of the lower outer surface of the lifting plate, the lifting plate is fixedly installed in the lower outer surface of the output shaft of the rotary cylinder, and the electromagnet is fixedly installed in the lower outer surface of the connecting shaft.
[0013] Preferably, the groove is formed on one outer surface of the second column, the slider is fixedly installed on the outer surfaces of both ends of the lifting plate, and the outer wall of the slider is slidably connected to the groove.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, this utility model provides a wire splitting mechanism on both sides of the coil, which has the following beneficial effects:
[0016] 1. This type of wire-separating mechanism on both sides of the coil, through the set detection structure, allows a color industrial camera to accurately identify different lines on the magnetic ring using color recognition technology, including their color, position, and possible markings. Compared with manual visual identification, the identification efficiency is higher and more accurate.
[0017] 2. The wire splitting mechanism on both sides of the coil facilitates wire splitting and makes the orientation of the conductors in each group of wires more uniform. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of a wire splitting mechanism on both sides of a coil according to the present invention.
[0019] Figure 2 This is a partial structural diagram of a wire-splitting mechanism on both sides of a coil according to the present invention.
[0020] Figure 3 This is a schematic diagram of the detection structure in the wire splitting mechanism on both sides of the coil according to the present invention.
[0021] Figure 4 This is a schematic diagram of the wire-splitting structure in the wire-splitting mechanism on both sides of the coil according to this utility model.
[0022] In the diagram: 1. Flat belt conveyor; 2. Support frame; 3. Baffle plate; 4. Detection structure; 5. Dividing structure; 6. First column; 7. First crossbeam; 8. Mounting block; 9. Color industrial camera; 10. Second column; 11. Second crossbeam; 12. Electric telescopic rod; 13. Slide chute; 14. Lifting plate; 15. Sliding block; 16. Rotary cylinder; 17. Connecting shaft; 18. Electromagnet. Detailed Implementation
[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0024] This embodiment is a wire splitting mechanism on both sides of a coil.
[0025] like Figure 1-4 As shown, the conveyor includes a flat belt conveyor 1. Supports 2 are fixedly installed on both sides of the outer surface of one side of the frame of the flat belt conveyor 1. Baffle plates 3 are fixedly installed on both sides of the upper outer surface of the frame of the flat belt conveyor 1. There are two sets of baffle plates 3. A detection structure 4 is installed at the front end between the two sets of baffle plates 3. A dividing line structure 5 is installed in the middle between the two sets of baffle plates 3. The detection structure 4 includes a first column 6, a first crossbeam 7, a mounting block 8, and a color industrial camera 9. The dividing line structure 5 includes a second column 10, a second crossbeam 11, an electric telescopic rod 12, a chute 13, a lifting plate 14, a slider 15, a rotary cylinder 16, a connecting shaft 17, and an electromagnet 18. There are two sets of first columns 6, which are fixedly installed on the left and right sides of the front end of the upper outer surface of the frame of the flat belt conveyor 1.
[0026] The first crossbeam 7 is fixedly installed on the upper part between the two sets of first columns 6. The mounting block 8 is fixedly installed on the middle part of the outer surface of the front end of the first crossbeam 7. The color industrial camera 9 is fixedly installed on the outer surface of the front end of the mounting block 8, and the color industrial camera 9 is located directly above the conveyor belt in the flat belt conveyor 1. There are two sets of second columns 10 and two sets of sliders 15. The lower outer surfaces of the two sets of second columns 10 are located at the middle of the left and right sides of the upper outer surface of the frame in the flat belt conveyor 1. The second crossbeam 11 is fixedly installed on the upper part between the two sets of second columns 10. The electric telescopic rod 12 is fixedly installed. The middle part of the upper outer surface of the second crossbeam 11 is fixedly connected to the lower outer surface of the piston rod in the electric telescopic rod 12. The middle part of the upper outer surface of the lifting plate 14 is fixedly installed in the middle part of the lower outer surface of the lifting plate 14. The lifting plate 14 is fixedly installed in the lower outer surface of the output shaft in the rotary cylinder 16. The electromagnet 18 is fixedly installed in the lower outer surface of the connecting shaft 17. The slide groove 13 is opened on one side of the outer surface of the second column 10. The slider 15 is fixedly installed on both ends of the outer surface of the lifting plate 14. The outer wall of the slider 15 and the slide groove 13 are slidably connected.
[0027] It should be noted that this utility model is a wire-separating mechanism on both sides of a wire package. The wire package is placed on the upper outer surface of a flat belt conveyor 1 for conveying. The wire package is limited by a baffle plate 3. After the wire package passes the lower end of a color industrial camera 9, the color industrial camera 9 detects the wire package. The color industrial camera 9 can accurately identify different lines on the magnetic ring through color recognition technology, including their color, position, and possible markings. Compared with manual identification, the identification efficiency is higher and more accurate. After the wire package passes through the wire-separating structure 5, the electromagnet 18 is lowered by the electric telescopic rod 12. The electromagnet 18 is energized to attract the wire package to be adjusted. Then, the rotation of the rotary cylinder 16 drives the electromagnet 18 and the wire package to rotate, thereby adjusting the orientation of the wire in the wire package, realizing the wire-separating function, and improving the processing efficiency. When the electric telescopic rod 12 lowers the lifting plate 14, the lifting plate 14 drives the slider 15 to slide along the outer wall of the slide groove 13, which can improve the stability of the lifting of the electromagnet 18.
[0028] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A wire splitting mechanism on both sides of a coil, comprising a flat belt conveyor (1), characterized in that: The flat belt conveyor (1) has brackets (2) fixedly installed on both sides of the outer surface of one side of the frame. The flat belt conveyor (1) has baffles (3) fixedly installed on both sides of the upper outer surface of the frame. There are two sets of baffles (3). A detection structure (4) is installed at the front end between the two sets of baffles (3). A dividing line structure (5) is installed in the middle between the two sets of baffles (3). The detection structure (4) includes a first column (6), a first crossbeam (7), a mounting block (8), and a color industrial camera (9). The dividing line structure (5) includes a second column (10), a second crossbeam (11), an electric telescopic rod (12), a chute (13), a lifting plate (14), a slider (15), a rotary cylinder (16), a connecting shaft (17), and an electromagnet (18). The first column (6) has two sets. The two sets of first columns (6) are fixedly installed on the left and right sides of the front end of the upper outer surface of the frame in the flat belt conveyor (1).
2. A mechanism for splitting a wire package on both sides according to claim 1, characterized in that: The first crossbeam (7) is fixedly installed on the upper part between the two sets of the first columns (6), the mounting block (8) is fixedly installed on the middle part of the front outer surface of the first crossbeam (7), the color industrial camera (9) is fixedly installed on the front outer surface of the mounting block (8), and the color industrial camera (9) is located directly above the conveyor belt in the flat belt conveyor (1).
3. A mechanism for splitting a wire from both sides of a wire package as claimed in claim 2, wherein: The number of the second column (10) and the slider (15) are both two sets. The lower outer surface of the two sets of the second column (10) is in the middle of the left and right sides of the upper outer surface of the frame of the flat belt conveyor (1). The second crossbeam (11) is fixedly installed on the upper part between the two sets of the second column (10).
4. A mechanism for splitting a wire from both sides of a wire package as claimed in claim 3, wherein: The electric telescopic rod (12) is fixedly installed on the middle part of the upper outer surface of the second crossbeam (11), and the middle part of the upper outer surface of the lifting plate (14) is fixedly connected to the lower outer surface of the piston rod in the electric telescopic rod (12).
5. A mechanism for splitting a wire from both sides of a wire package as claimed in claim 4, wherein: The rotary cylinder (16) is fixedly installed in the middle of the lower outer surface of the lifting plate (14), the lifting plate (14) is fixedly installed in the lower outer surface of the output shaft of the rotary cylinder (16), and the electromagnet (18) is fixedly installed in the lower outer surface of the connecting shaft (17).
6. A mechanism for splitting a wire package on both sides according to claim 5, characterized in that: The groove (13) is opened on one side of the outer surface of the second column (10), and the slider (15) is fixedly installed on both ends of the outer surface of the lifting plate (14). The outer wall of the slider (15) and the groove (13) are slidably connected.