Sorting device for mold machining
By using a servo motor-driven bevel gear transmission system and threaded rod structure, defective molds are automatically identified and removed, solving the problem of time-consuming manual screening in existing technologies and improving the efficiency and automation level of the mold sorting device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU HONGDI HARDWARE PROCESSING CO LTD
- Filing Date
- 2025-03-24
- Publication Date
- 2026-04-17
AI Technical Summary
Existing mold processing and sorting devices require manual screening of defective molds, resulting in a speed far lower than that of automated sorting equipment, longer processing time, and reduced equipment efficiency.
The system employs a servo motor-driven bevel gear transmission system and threaded rod structure, combined with a conveying mechanism, to automatically identify and remove defective molds. The servo motor drives the bevel gear to rotate, which moves the threaded block and pushes the inclined plate to remove the defective molds. The system then uses a transmission roller to rotate and convey the qualified molds.
It has achieved automated removal of defective molds, improved sorting efficiency, reduced manual intervention, and enhanced equipment utilization.
Smart Images

Figure CN224127961U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sorting device technology, and in particular to a sorting device for mold processing. Background Technology
[0002] In the mold processing industry, efficient and precise sorting devices are of great significance for improving production efficiency and product quality. They need to be used in conjunction with mold processing sorting devices, which are usually made of sturdy, durable and smooth metal conveyor belts. They connect to the output end of the mold processing production line to ensure that the molds can enter the sorting device smoothly and orderly. The conveyor belt has baffles on both sides with adjustable height and width to accommodate molds of different sizes and prevent molds from slipping. The speed of the conveyor belt is precisely controllable and can be flexibly adjusted according to the mold processing rhythm and sorting requirements to maintain the continuity and stability of feeding, laying the foundation for the subsequent sorting process.
[0003] The mold enters the feeding area of the sorting device from the processing line. During the conveying process, the sensor system collects mold information from all directions. The vision sensor captures the shape and size, the laser sensor detects the surface quality, and the proximity sensor determines the position and posture. Located on both sides of the conveyor belt, the system consists of adjustable metal baffles or guide rails. These guiding devices can be adjusted according to the size of the mold to ensure that the mold maintains the correct position during the conveying process, preventing the mold from slipping off the conveyor belt or deviating, and ensuring that the mold can accurately enter the sorting area. In the existing sorting device, unqualified molds need to be manually screened out during use, resulting in a speed that is much lower than that of automated sorting equipment. This process is time-consuming and reduces the efficiency of the equipment, failing to meet the needs of daily use. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a sorting device for mold processing, which aims to improve the existing technology that requires manual screening of unqualified molds, resulting in a speed far lower than that of automated sorting equipment. This process is time-consuming and reduces the efficiency of equipment use.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a sorting device for mold processing, comprising a connecting plate, a second support plate fixedly connected to the top front side of the connecting plate, an L-shaped plate fixedly connected to the bottom front side of the second support plate, a second servo motor fixedly connected to the top front side of the L-shaped plate, the output end of the second servo motor penetrating the bottom front side of the second support plate and fixedly connected to a third bevel gear, a fourth bevel gear meshing with the outer wall of the third bevel gear, and a double-threaded rod fixedly connected to the rear center of the fourth bevel gear. The outer wall of the rod is threaded with a Z-shaped threaded block II. The right side of the Z-shaped threaded block II is rotatably connected to a slant plate I. The outer wall of the double-ended threaded rod is threaded with a Z-shaped threaded block I. The left side of the Z-shaped threaded block I is rotatably connected to a slant plate II. The top of the slant plate II and the top of the slant plate I are rotatably connected to a long plate II. The bottom center of the long plate II is rotatably connected to a rotating shaft. The left and right ends of the rear side of the connecting plate are fixedly connected to U-shaped plates. The outer wall of the U-shaped plates is provided with a conveying mechanism, which is used to convey and sort the molds.
[0006] As a further description of the above technical solution:
[0007] The conveying mechanism includes a rotating shaft, the outer wall of which is fixedly connected to the inner side of a U-shaped plate. A baffle is fixedly connected to the inward side of the rotating shaft. A support plate is fixedly connected to the left rear end of the front baffle. A servo motor is fixedly connected to the middle left side of the support plate. A bevel gear is fixedly connected to the output end of the servo motor. A bevel gear is meshed with the outer wall of the bevel gear. A transmission roller is fixedly connected to the rear side of the bevel gear. The outer walls of the two transmission rollers are connected by transmission through the inner side of the conveyor belt.
[0008] As a further description of the above technical solution:
[0009] A top plate is fixedly connected to the top of the U-shaped plate, and a protective pad is fixedly connected to the bottom of the U-shaped plate.
[0010] As a further description of the above technical solution:
[0011] The bottom of the U-shaped plate on its inner side is fixedly connected to a long plate, and a lighting lamp is fixedly connected to the top of the long plate.
[0012] As a further description of the above technical solution:
[0013] The bottom of the rotating shaft is rotatably connected to the rear side of the second support plate, and push rods are fixedly connected to the left and right ends of the rear side of the rotating shaft.
[0014] As a further description of the above technical solution:
[0015] The outer wall of the double-ended threaded rod is threaded with T-shaped plates on both the front and rear sides, and the bottom of the T-shaped plates is fixedly connected to the top front side of the support plate two.
[0016] As a further description of the above technical solution:
[0017] Fluorescent strips are fixedly connected to the top rear side of the U-shaped plate, and a battery is fixedly connected to the bottom rear side of the right-side U-shaped plate.
[0018] As a further description of the above technical solution:
[0019] A controller is fixedly connected to the bottom of the U-shaped panel on the left side. The controller is electrically connected to the lighting, the battery, the first servo motor, and the second servo motor.
[0020] This utility model has the following beneficial effects:
[0021] 1. In this utility model, the molds to be sorted are conveyed by a conveying mechanism. When a defective mold is encountered, the servo motor 2 is started to drive the bevel gear 3 and bevel gear 4 to rotate, so that the Z-shaped threaded block 2 and Z-shaped threaded block 1 connected to the outer wall of the double-headed threaded rod move back and forth, thereby removing the defective molds on the conveying mechanism. Therefore, it is possible to remove defective molds during the sorting process, improve the mold qualification effect, and meet the needs of daily use.
[0022] 2. In this utility model, by placing the mold to be sorted on the surface of the conveyor belt, the servo motor fixedly connected to the support plate is started, thereby driving the bevel gear one and bevel gear two to rotate, causing the transmission roller to rotate, which in turn rotates the conveyor belt in contact with the outer wall of the transmission roller, thereby conveying the mold to be sorted, thereby improving sorting efficiency, reducing manual intervention, and improving the utilization efficiency of the equipment. Attached Figure Description
[0023] Figure 1 This is a front perspective view of a sorting device for mold processing proposed in this utility model;
[0024] Figure 2 This is a partial structural diagram of a sorting device for mold processing proposed in this utility model;
[0025] Figure 3 This is a partial structural diagram of a sorting device for mold processing proposed in this utility model;
[0026] Figure 4 This is a partial structural exploded view of a sorting device for mold processing proposed in this utility model;
[0027] Figure 5This is a rear view of a sorting device for mold processing proposed in this utility model.
[0028] Legend:
[0029] 1. Connecting plate; 2. Conveying mechanism; 201. Baffle; 202. Conveyor belt; 203. Rotating shaft; 204. Support plate one; 205. Bevel gear one; 206. Bevel gear two; 207. Transmission roller; 208. Servo motor one; 3. Long plate one; 4. Support plate two; 5. Lighting lamp; 6. Inclined plate one; 7. Top plate; 8. U-shaped plate; 9. T-shaped plate; 10. L-shaped plate; 11. Servo motor two; 12. Bevel gear three; 13. Bevel gear four; 14. Double-headed threaded rod; 15. Z-shaped threaded block one; 16. Inclined plate two; 17. Rotating shaft; 18. Long plate two; 19. Push rod; 20. Z-shaped threaded block two; 21. Fluorescent strip; 22. Battery; 23. Protective pad; 24. Controller. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Please see the appendix Figure 1 - Appendix Figure 2 This utility model provides an embodiment of a sorting device for mold processing, comprising a connecting plate 1, a support plate 2 4 fixedly connected to the top front side of the connecting plate 1, an L-shaped plate 10 fixedly connected to the bottom front side of the support plate 2 4, a servo motor 2 11 fixedly connected to the top front side of the L-shaped plate 10, the output end of the servo motor 2 11 passing through the bottom front side of the support plate 2 4 and fixedly connected to a bevel gear 3 12, a bevel gear 4 13 meshing with the outer wall of the bevel gear 3 12, a double-headed threaded rod 14 fixedly connected to the middle of the rear side of the bevel gear 4 13, and a Z-shaped threaded block 20 threadedly connected to the front side of the outer wall of the double-headed threaded rod 14. The right side of the threaded block 20 is rotatably connected to the inclined plate 6. The rear side of the outer wall of the double-headed threaded rod 14 is threadedly connected to the Z-shaped threaded block 15. The left side of the Z-shaped threaded block 15 is rotatably connected to the inclined plate 26. The top of the inclined plate 26 and the inclined plate 6 are rotatably connected to the long plate 28. The bottom center of the long plate 28 is rotatably connected to the rotating shaft 17. The left and right ends of the rear side of the connecting plate 1 are fixedly connected to the U-shaped plate 8. The outer wall of the U-shaped plate 8 is provided with a conveying mechanism 2. The conveying mechanism 2 is used to convey and sort the mold. The top of the U-shaped plate 8 is fixedly connected to the top plate 7. The bottom of the U-shaped plate 8 is fixedly connected to the protective pad 23.
[0032] Specifically, an L-shaped plate 10 is cleverly fixed to the bottom front side of support plate 2 4. This design is not only stable but also space-saving. Servo motor 2 11 is precisely installed on the top front side of L-shaped plate 10, with its output end passing through the bottom front side of support plate 2 4 and tightly connected to bevel gear 3 12, ensuring efficient transmission. The outer wall of bevel gear 3 12 meshes with bevel gear 4 13. This meshing process is silent and precise. A double-threaded rod 14 is fixedly connected to the rear center of bevel gear 4 13. The front thread of its outer wall is cleverly connected to Z-shaped threaded block 2 20. The right side of Z-shaped threaded block 2 20 is rotatably connected to inclined plate 1 6. This connection method not only ensures structural stability but also gives the device a certain degree of freedom of movement. The rear thread of the outer wall of double-threaded rod 14 is connected to Z-shaped threaded block 1 15, while the left side of Z-shaped threaded block 1 15 is rotatably connected to inclined plate 2 16. The cooperation between these two allows the device to achieve precise positioning and adjustment when performing tasks. The tops of inclined plate 216 and inclined plate 16 are connected by rotation to form an integral unit. The connection between them is both strong and flexible, and can adapt to different working environments.
[0033] Please see the appendix Figure 3 - Appendix Figure 4 The conveying mechanism 2 includes a rotating shaft 203. The outer wall of the rotating shaft 203 is fixedly connected to the inner side of the U-shaped plate 8. A baffle 201 is fixedly connected to the inward side of the rotating shaft 203. A support plate 204 is fixedly connected to the rear left end of the front baffle 201. A servo motor 208 is fixedly connected to the middle left side of the support plate 204. A bevel gear 205 is fixedly connected to the output end of the servo motor 208. A bevel gear 206 is meshed with the outer wall of the bevel gear 205. A transmission roller 207 is fixedly connected to the rear side of the bevel gear 206. The outer walls of the two transmission rollers 207 are connected by transmission through the inner side of the conveyor belt 202. A long plate 3 is fixedly connected to the bottom of the inward side of the U-shaped plate 8. A lighting lamp 5 is fixedly connected to the top of the long plate 3.
[0034] Specifically, the outer wall of the rotating shaft 203 is tightly fixedly connected to the inner side of the U-shaped plate 8, ensuring the stability and precision of the structure. The inner side of the rotating shaft 203 is not only fixedly connected to the baffle 201, but also to the rear left end of the baffle 201, where a support plate 204 is fixedly connected. This design fully demonstrates the engineer's meticulous attention to detail. A servo motor 208 is fixedly connected to the middle left side of the support plate 204. The servo motor 208 serves as the power source, and its output end is fixedly connected to a bevel gear 205. This link is crucial to the entire transmission. The outer wall of the bevel gear 205 precisely meshes with the bevel gear 206, ensuring smooth and unobstructed transmission. A transmission roller 207 is fixedly connected to the rear side of the bevel gear 206, and the outer walls of the two transmission rollers 207 are connected via the inner side of the conveyor belt 202.
[0035] Please see the appendix Figure 4 - Appendix Figure 5 The bottom of the rotating shaft 17 is rotatably connected to the rear side of the support plate 2 4. Push rods 19 are fixedly connected to the left and right ends of the rear side of the rotating shaft 17. T-shaped plates 9 are threadedly connected to the front and rear sides of the outer wall of the double-headed threaded rod 14. The bottom of the T-shaped plate 9 is fixedly connected to the top front side of the support plate 2 4. The controller 24 is fixedly connected to the bottom of the left U-shaped plate 8. The controller 24 is electrically connected to the lighting lamp 5, the battery 22, the servo motor 1 208 and the servo motor 2 11 respectively. Fluorescent strips 21 are fixedly connected to the top of the rear side of the U-shaped plate 8. The battery 22 is fixedly connected to the bottom of the rear side of the right U-shaped plate 8.
[0036] Specifically, these push rods 19 play a role in pushing and adjusting during mechanical operation. The double-threaded rod 14, as a connecting component, has T-shaped plates 9 threadedly connected to both its front and rear sides. These T-shaped plates 9 are not only firmly fixed to the top front of the support plate 2 4, but their ingenious design also distributes force evenly, ensuring the stability and durability of the entire device. A controller 24 is fixedly connected to the bottom rear side of the left U-shaped plate 8. The controller 24, as the intelligent core, achieves precise electrical connections with the lighting lamp 5, battery 22, servo motor 1 208, and servo motor 2 11. It not only controls the switching of the lighting system to achieve precise mechanical movements. Fluorescent strips 21 are fixedly connected to the top rear side of the U-shaped plate 8. These fluorescent strips 21 provide necessary illumination at night or in low-light environments, enhancing the safety and ease of operation of the equipment. A battery 22 is fixedly connected to the bottom rear side of the right U-shaped plate 8. The battery 22, as the energy supply center, provides continuous power support for the entire device.
[0037] Working principle: When sorting molds is required, the conveyor mechanism 2 transports the molds to be sorted. When a defective mold is encountered, the servo motor 11 is activated to drive the bevel gears 12 and 13 to rotate. This causes the Z-shaped threaded blocks 20 and 15 connected to the outer wall of the double-headed threaded rod 14 to move back and forth. This, in turn, drives the inclined plates 6 and 16 connected to the outer wall to move back and forth. Through the rotating shaft 17 and the long plate 18, the push rod 19 is pushed, thereby removing the defective molds from the conveyor mechanism 2. Therefore, the defective molds can be removed during the sorting process, improving the mold qualification effect and meeting the needs of daily use.
[0038] Then, the molds to be sorted are placed on the surface of the conveyor belt 202. At this time, the servo motor 208 fixedly connected to the support plate 204 is started, which drives the bevel gear 205 and the bevel gear 206 to rotate, causing the transmission roller 207 to rotate. This, in turn, causes the conveyor belt 202, which is in contact with the outer wall of the transmission roller 207, to rotate, thereby conveying the molds to be sorted. This improves sorting efficiency, reduces manual intervention, and increases the efficiency of equipment use.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A sorting device for moulding, comprising a connection plate (1), characterised in that: A support plate two (4) is fixedly connected to the top front side of the connecting plate (1). An L-shaped plate (10) is fixedly connected to the bottom front side of the support plate two (4). A servo motor two (11) is fixedly connected to the top front side of the L-shaped plate (10). The output end of the servo motor two (11) passes through the bottom front side of the support plate two (4) and is fixedly connected to a bevel gear three (12). A bevel gear four (13) is meshed with the outer wall of the bevel gear three (12). A double-headed threaded rod (14) is fixedly connected to the middle of the rear side of the bevel gear four (13). A Z-shaped threaded block two (20) is threadedly connected to the front side of the outer wall of the double-headed threaded rod (14). The right side of the threaded block 2 (20) is rotatably connected to the inclined plate 1 (6). The rear side of the outer wall of the double-headed threaded rod (14) is threadedly connected to the Z-shaped threaded block 1 (15). The left side of the Z-shaped threaded block 1 (15) is rotatably connected to the inclined plate 2 (16). The top of the inclined plate 2 (16) and the inclined plate 1 (6) are rotatably connected to the long plate 2 (18). The middle of the bottom surface of the long plate 2 (18) is rotatably connected to the rotating shaft (17). The left and right ends of the rear side of the connecting plate (1) are fixedly connected to the U-shaped plate (8). The outer wall of the U-shaped plate (8) is provided with a conveying mechanism (2). The conveying mechanism (2) is used to convey and sort the grinding tools.
2. A sorting device for mold machining according to claim 1, characterized in that: The conveying mechanism (2) includes a rotating shaft (203), the outer wall of which is fixedly connected to the inner side of the U-shaped plate (8), a baffle (201) is fixedly connected to the inward side of the rotating shaft (203), a support plate (204) is fixedly connected to the left rear side of the front baffle (201), a servo motor (208) is fixedly connected to the middle left side of the support plate (204), a bevel gear (205) is fixedly connected to the output end of the servo motor (208), a bevel gear (206) is meshed with the outer wall of the bevel gear (205), a transmission roller (207) is fixedly connected to the rear side of the bevel gear (206), and the outer walls of the two transmission rollers (207) are connected by transmission through the inner side of the conveyor belt (202).
3. The sorting device for mold machining according to claim 1, characterized in that: The top of the U-shaped plate (8) is fixedly connected to a top plate (7), and the bottom of the U-shaped plate (8) is fixedly connected to a protective pad (23).
4. The sorting device for mold machining according to claim 1, characterized in that: The bottom of the U-shaped plate (8) on the inner side is fixedly connected to a long plate (3), and a lighting lamp (5) is fixedly connected to the top of the long plate (3).
5. The sorting device for mold machining according to claim 1, characterized in that: The bottom of the rotating shaft (17) is rotatably connected to the rear side of the support plate (4), and push rods (19) are fixedly connected to the left and right ends of the rear side of the rotating shaft (17).
6. The sorting device for mold machining according to claim 1, characterized in that: The outer wall of the double-headed threaded rod (14) is threaded with T-shaped plates (9) on both the front and rear sides. The bottom of the T-shaped plates (9) is fixedly connected to the top front side of the support plate (4).
7. The sorting device for mold machining according to claim 1, characterized in that: A fluorescent strip (21) is fixedly connected to the top rear side of the U-shaped plate (8), and a battery (22) is fixedly connected to the bottom rear side of the U-shaped plate (8) on the right side.
8. The sorting device for mold machining according to claim 1, characterized in that: The rear kitchen bottom of the left U-shaped plate (8) is fixedly connected with a controller (24), and the controller (24) is electrically connected with the illuminating lamp (5), the storage battery (22), the servo motor I (208) and the servo motor II (11) respectively.