Steel ball outputting and cleaning device

By designing a steel ball output cleaning device, and utilizing the combination of an elastomer cleaning disc and a swirling groove structure, the problem of incomplete steel ball cleaning was solved, achieving a highly efficient cleaning effect and reducing cleaning costs.

CN224127997UActive Publication Date: 2026-04-17ZHONGSHAN QIANRUN PRECISION STEEL BALL MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHONGSHAN QIANRUN PRECISION STEEL BALL MFG CO LTD
Filing Date
2025-03-19
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing cleaning equipment is incomplete and inefficient in cleaning steel balls, and cannot effectively remove contaminants from the surface of the steel balls.

Method used

Design a steel ball output cleaning device, including a material tray mechanism, a cleaning mechanism and connecting components. The cleaning mechanism consists of first and second cleaning discs, which are elastic bodies. The steel balls are guided to roll through a spiral groove structure and cleaned by the extrusion of the elastic body. Combined with a spray device and a cleaning liquid circulation system, the cleaning effect is improved.

Benefits of technology

This method achieves thorough cleaning of the steel ball surface, improves cleaning efficiency, reduces incomplete cleaning, and lowers cleaning costs.

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Abstract

The utility model discloses a steel ball output cleaning device which comprises a material disc mechanism, a cleaning mechanism and a connecting assembly, the cleaning mechanism comprises a first cleaning disc, a second cleaning disc and a rotating driving device, the first cleaning disc is provided with a first cleaning part, the second cleaning disc is provided with a second cleaning part corresponding to the first cleaning part, and the rotating driving device is connected with the material disc mechanism. The first cleaning part and / or the second cleaning part are / is elastic bodies, spiral grooves distributed from outside to inside are formed in the first cleaning part and / or the second cleaning part, a steel ball output port is formed in the middle of the second cleaning disc, and the steel balls entering the cleaning mechanism through the connecting assembly enter the position between the first cleaning part and the second cleaning part. When the first cleaning disc and the second cleaning disc rotate relatively, the steel balls can be guided to the steel ball output port from outside to inside through the spiral groove, and in the rolling process of the steel balls in the spiral groove, the first cleaning part and / or the second cleaning part can clean the surfaces of the steel balls and can elastically extrude the steel balls, so that the cleaning effect on the steel balls is improved.
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Description

Technical Field

[0001] This utility model relates to the field of steel ball production and manufacturing, and in particular to a steel ball output cleaning device. Background Technology

[0002] After the steel balls are ground by the grinding machine, they need to be collected in a material tray. Operators need to take the steel balls out of the material tray and transfer them to the cleaning equipment. The current cleaning equipment is generally a drum-type or vibrating cleaning device. It cleans the steel balls by tumbling or vibrating the steel balls from side to side in conjunction with the cleaning liquid of the spray system. However, in actual application, there will be problems with some steel balls not being cleaned properly, and the work efficiency is low. Utility Model Content

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a steel ball output cleaning device, which has a better cleaning effect on steel balls.

[0004] A steel ball output cleaning device according to a first aspect of the present invention includes: a tray mechanism for holding steel balls to be cleaned, a cleaning mechanism for cleaning the steel balls to be cleaned, and a connecting component for connecting the tray mechanism and the cleaning mechanism. The cleaning mechanism includes a first cleaning disc, a second cleaning disc, and a rotation drive device capable of driving the first cleaning disc and the second cleaning disc to rotate relative to each other. The first cleaning disc is provided with a first cleaning section, and the second cleaning disc is provided with a second cleaning section corresponding to the first cleaning section. The first cleaning section and / or the second cleaning section is an elastic body. The first cleaning section and / or the second cleaning section is provided with spiral grooves distributed from the outside to the inside. A steel ball output port is provided in the middle of the second cleaning disc. The steel balls to be cleaned, which enter the cleaning mechanism through the connecting component, enter between the first cleaning section and the second cleaning section. When the first cleaning disc and the second cleaning disc rotate relative to each other, the steel balls can be guided from the outside to the inside to the steel ball output port through the spiral grooves.

[0005] The steel ball output cleaning device according to the present invention has at least the following beneficial effects: during the rolling of the steel ball in the swirling groove, the first cleaning part and / or the second cleaning part can clean the surface of the steel ball. Since the first cleaning part and / or the second cleaning part are elastic bodies, they can elastically squeeze the steel ball, thereby improving the cleaning effect on the steel ball.

[0006] According to some embodiments of this utility model, the elastomer is a sponge.

[0007] According to some embodiments of the present invention, the second cleaning part is provided with the spiral groove, and the first cleaning part is provided with spiral protrusions that can be inserted into the spiral groove and are distributed from the outside to the inside.

[0008] According to some embodiments of the present invention, the cross-section of the spiral groove is V-shaped, and the cross-section of the spiral protrusion is V-shaped to match the cross-section of the spiral groove.

[0009] According to some embodiments of the present invention, the cross-section of the spiral groove is V-shaped and its tip forms an included angle α, the cross-section of the spiral protrusion is V-shaped and its tip forms an included angle β, and the included angle α is greater than the included angle β.

[0010] According to some embodiments of the present invention, there is a gap between the spiral groove and the spiral protrusion.

[0011] According to some embodiments of the present invention, both the first cleaning tray and the second cleaning tray are disc structures, the first cleaning part is disposed on the lower end surface of the first cleaning tray, and the second cleaning part is disposed on the upper end surface of the second cleaning tray.

[0012] According to some embodiments of the present invention, the lower end of the first cleaning disc is a frustum structure or a cone structure that is larger at the top and smaller at the bottom, and the upper end of the second cleaning disc is recessed with a matching groove corresponding to the lower end of the first cleaning disc. The first cleaning part is disposed on the outer peripheral wall of the frustum structure or the cone structure, and the second cleaning part is disposed on the groove wall of the matching groove.

[0013] According to some embodiments of the present invention, the connecting component includes a connecting channel, the side wall of the material tray mechanism is provided with an output port that docks with the connecting channel, and the first cleaning tray is provided with a feed port that docks with the connecting channel.

[0014] According to some embodiments of the present invention, the material tray mechanism includes a material tray, the material tray is provided with an annular material channel, the material channel is configured with a baffle plate corresponding to the output port, the baffle plate can partially or completely cut off the material channel and guide the steel ball in the material channel to be sent out from the output port.

[0015] According to some embodiments of the present invention, the steel ball output cleaning device further includes a spraying device, which includes a discharge channel inclinedly disposed below the steel ball output port and a spray pipe assembly disposed above the discharge channel and capable of spraying cleaning liquid. The bottom of the discharge channel is a mesh plate or a perforated plate. Attached Figure Description

[0016] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0017] Figure 1 This is a schematic diagram of the steel ball output cleaning device according to an embodiment of the present invention;

[0018] Figure 2 This is a bottom view of the first cleaning tray according to an embodiment of the present utility model;

[0019] Figure 3 This is one of the enlarged schematic diagrams of the first and second cleaning parts in an embodiment of the present utility model;

[0020] Figure 4 This is a second partially enlarged schematic diagram of the first and second cleaning sections in an embodiment of the present invention.

[0021] Figure 5 This is a side view of the first cleaning tray according to an embodiment of the present utility model;

[0022] Figure 6 This is a third enlarged schematic diagram of a portion of the first and second cleaning sections in an embodiment of this utility model;

[0023] Figure 7 This is a schematic diagram of the structure of the spray device according to an embodiment of the present utility model.

[0024] Figure label:

[0025] Material tray 110, material channel 111, baffle plate 120, first cleaning tray 210, first cleaning section 211, spiral protrusion 212, feed inlet 213, second cleaning tray 220, second cleaning section 221, spiral groove 222, connecting channel 310, discharge channel 410, spray pipe assembly 420, cleaning liquid circulation filtration system 500. Detailed Implementation

[0026] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0027] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] In the description of this utility model, the use of "first" and "second" is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of technical features indicated, or implicitly indicating the order of the technical features indicated.

[0029] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0030] The following is for reference. Figures 1 to 7 This invention describes a steel ball output cleaning device according to an embodiment of the present invention.

[0031] like Figure 1 As shown, the steel ball output cleaning device according to an embodiment of the present invention includes: a tray mechanism for holding steel balls to be cleaned, a cleaning mechanism for cleaning the steel balls to be cleaned, and a connecting component for connecting the tray mechanism and the cleaning mechanism. The cleaning mechanism includes a first cleaning tray 210, a second cleaning tray 220, and a rotation drive device capable of driving the first cleaning tray 210 and the second cleaning tray 220 to rotate relative to each other. The first cleaning tray 210 is provided with a first cleaning section 211, and the second cleaning tray 220 is provided with a second cleaning section 221 corresponding to the first cleaning section 211. The first cleaning section 211 and / or the second cleaning section 221 are elastic bodies. Part 221 is provided with a spiral groove 222 distributed from the outside to the inside. The middle part of the second cleaning disc 220 is provided with a steel ball output port. The steel ball to be cleaned enters the cleaning mechanism through the connecting assembly and enters between the first cleaning part 211 and the second cleaning part 221. When the first cleaning disc 210 and the second cleaning disc 220 rotate relative to each other, the steel ball can be guided from the outside to the inside to the steel ball output port through the spiral groove. During the rolling of the steel ball in the spiral groove 222, the first cleaning part 211 and / or the second cleaning part 221 can clean the surface of the steel ball. Since the first cleaning part 211 and / or the second cleaning part 221 are elastic bodies, they can elastically squeeze the steel ball, thereby improving the cleaning effect on the steel ball.

[0032] Specifically, the spiral groove 222 has a spiral structure (mosquito coil-like structure) distributed from the outside to the inside. When the first cleaning disc 210 and the second cleaning disc 220 rotate relative to each other, the steel ball can roll along the spiral groove 222 and gradually roll to the steel ball output port in the middle of the second cleaning disc 220. The steel ball is cleaned by using this rolling process, which can clean various positions on the surface of the steel ball and achieve a better cleaning effect.

[0033] In some embodiments of this utility model, a cleaning fluid is added between the first cleaning section 211 and the second cleaning section 221 to improve the cleaning effect on the steel balls.

[0034] In some embodiments of this utility model, the first cleaning disc 210 is set to be stationary relative to the frame to facilitate receiving steel balls, and the rotation drive device drives the second cleaning disc 220 to rotate, so as to realize the relative rotation of the first cleaning disc 210 and the second cleaning disc 220.

[0035] Specifically, the rotation drive device can be a geared disc mechanism driven by an electric motor, or a rotation motor mechanism with an integrated reducer.

[0036] In some embodiments of this invention, the elastomer is a sponge, which not only has a better washing effect but also reduces damage to the surface of the steel ball.

[0037] Specifically, both the first cleaning disc 210 and the second cleaning disc 220 are sponges. Of course, in the specific implementation process, the elastomer can also be flexible silicone, etc., which will not be described in detail here.

[0038] like Figures 2 to 6 As shown, in some embodiments of this utility model, the second cleaning part 221 is provided with a spiral groove 222, and the first cleaning part 211 is provided with a spiral protrusion 212 corresponding to the spiral groove 222 and capable of being placed into the spiral groove 222. After the steel ball is fed into the cleaning mechanism, it falls into the spiral groove 222. After the first cleaning disc 210 and the second cleaning disc 220 rotate relative to each other, the steel ball enters between the spiral groove 222 and the spiral protrusion 212 and is squeezed by the spiral protrusion 212. The relative rotation of the first cleaning disc 210 and the second cleaning disc 220 guides the steel ball to spirally roll from the outside to the inside along the spiral groove 222, thereby achieving a better cleaning effect.

[0039] like Figure 3 , Figure 4 , Figure 6 As shown, in some embodiments of this utility model, the cross-section of the spiral groove 222 is V-shaped, and the cross-section of the spiral protrusion 212 is V-shaped to match the cross-section of the spiral groove 222. After the steel ball is fed into the cleaning mechanism, it falls into the bottom of the V-shape of the spiral groove 222. When the first cleaning disc 210 and the second cleaning disc 220 rotate relative to each other, the steel ball is pressed by the V-shaped tip of the spiral protrusion 212, thereby driving the steel ball to roll and washing the surface of the steel ball.

[0040] like Figure 4 As shown, in some embodiments of this utility model, the cross-section of the spiral groove 222 is V-shaped and its tip forms an included angle α, and the cross-section of the spiral protrusion 212 is V-shaped and its tip forms an included angle β. The included angle α is greater than the included angle β, so that a gap is formed between the spiral groove 222 and the spiral protrusion 212, and the gap becomes smaller as the depth of the spiral groove 222 increases (the gap gradually narrows from top to bottom), which can better guide the cleaning fluid into the surface of the steel ball and achieve a better cleaning effect.

[0041] like Figure 3 , Figure 4 , Figure 6 As shown, in some embodiments of this utility model, there is a gap between the swirling groove 222 and the swirling protrusion 212 to facilitate the inflow of cleaning fluid and to reserve space for deformation of the swirling protrusion 212 after being compressed, so as to avoid excessive compression between the swirling protrusion 212 and the swirling groove 222 and excessive wear, thus extending the replacement cycle.

[0042] It is conceivable that in some embodiments of this utility model, only the second cleaning section 221 may be provided with a spiral groove 222, and the first cleaning section 211 may be provided with a planar structure. When the steel ball falls into the spiral groove 222, the upper part of the steel ball is higher than the upper edge of the spiral groove 222. The first cleaning section 211 can press against the upper part of the steel ball, thereby causing the first cleaning disc 210 and the second cleaning disc 220 to rotate relative to each other and guide the steel ball to spirally roll from the outside to the inside along the spiral groove 222.

[0043] In some embodiments of this utility model, the first cleaning part 211 is detachably installed on the first cleaning tray 210, and the second cleaning part 221 is detachably installed on the second cleaning tray 220, so as to facilitate the replacement of the worn first cleaning part 211 and the second cleaning part 221.

[0044] Specifically, the first cleaning unit 211 and the second cleaning unit 221 can be detachably installed onto the first cleaning tray 210 and the second cleaning tray 220 by means of Velcro, adhesive, clamping and fixing.

[0045] In some embodiments of this utility model, both the first cleaning disc 210 and the second cleaning disc 220 are disc structures, the first cleaning part 211 is disposed on the lower end surface of the first cleaning disc 210, and the second cleaning part 221 is disposed on the upper end surface of the second cleaning disc 220.

[0046] Specifically, such as Figure 2 As shown, the spiral protrusions 212 on the lower end face of the first cleaning disc 210 are spirally distributed, and the outer edge of the first cleaning disc 210 is provided with a notch to form a feed port 213 that can hold steel balls. The upper end face of the second cleaning disc 220 forms a spiral spiral groove 222 (not shown in the figure).

[0047] like Figure 5 , Figure 6As shown, in some embodiments of this utility model, the lower end of the first cleaning disc 210 is a frustum structure or a cone structure that is larger at the top and smaller at the bottom. The upper end of the second cleaning disc 220 is recessed and provided with a matching groove (not shown in the figure) corresponding to the lower end of the first cleaning disc 210. The first cleaning part 211 is provided on the outer peripheral wall of the frustum structure or the cone structure, and the second cleaning part 221 is provided on the groove wall of the matching groove, so that the spiral groove 222 extends inward and downward in a spiral. By setting the first cleaning disc 210 and the second cleaning disc 220 as a mutually convex conical frustum structure that bulges downward, not only can the extension length of the spiral groove 222 be increased, but also the steel ball can be used to make the steel ball roll smoothly from top to bottom and from outside to inside from the spiral groove 222 using its own weight, and finally be sent out from the output port in the middle of the lower end of the second cleaning disc 220.

[0048] like Figure 1 As shown, in some embodiments of this utility model, the connecting component includes a connecting channel 310, the side wall of the material tray mechanism is provided with an output port that docks with the connecting channel 310, and the first cleaning tray 210 is provided with an inlet 213 that docks with the connecting channel 310, so that the steel balls of the material tray mechanism can be automatically conveyed to the inlet 213 of the first cleaning tray 210.

[0049] Specifically, the material tray mechanism is set higher than the cleaning mechanism so that the output port of the material tray mechanism is higher than the inlet 213 of the first cleaning tray 210, so that the steel balls can automatically roll down to the cleaning mechanism.

[0050] It is understood that in some embodiments of this utility model, the connecting component may also be a picking robot, which is equipped with a hopper to hold and transfer steel balls.

[0051] like Figure 1 As shown, in some embodiments of this utility model, the material tray mechanism includes a material tray 110, the material tray 110 is provided with an annular material channel 111, the material channel 111 is configured with a baffle plate 120 corresponding to the output port, the baffle plate 120 can partially or completely cut off the material channel 111 and guide the steel balls in the material channel 111 to be sent out from the output port, thereby realizing the active conveying of the steel balls.

[0052] Specifically, the bottom of the material tray 110 is rotatable and equipped with a rotation drive unit, so that the steel balls flow in the annular channel of the material tray 110, and the steel balls can be automatically blocked by the baffle plate 120 and guided to be sent out from the output port.

[0053] like Figure 1 , Figure 7As shown, in some embodiments of this utility model, the steel ball output cleaning device further includes a spraying device. The spraying device includes a discharge channel 410 inclinedly arranged below the steel ball output port and a spray pipe assembly 420 arranged above the discharge channel 410 and capable of spraying cleaning liquid. The bottom of the discharge channel 410 is a mesh plate or a perforated plate to clean the steel ball a second time and further improve the cleaning effect.

[0054] Specifically, the spray pipe assembly 420 is equipped with multiple spray heads located above the discharge channel 410 to spray cleaning fluid.

[0055] like Figure 1 As shown, in some embodiments of this utility model, the steel ball output cleaning device further includes a cleaning liquid circulation filtration system 500. The cleaning liquid circulation filtration system 500 is equipped with a circulation pump and a filter assembly. The cleaning liquid circulation filtration system 500 can recover the cleaning liquid from the spraying device and / or cleaning mechanism, and after filtration, it is transported to the spraying device and / or cleaning mechanism, thereby reducing the waste of cleaning liquid and lowering costs.

[0056] Of course, this invention is not limited to the above-described embodiments. Those skilled in the art can make equivalent modifications or substitutions without departing from the spirit of this invention. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.

Claims

1. A steel ball output cleaning device characterized by comprising: include: The tray mechanism is used to hold steel balls to be cleaned. A cleaning system used to clean steel balls. A connecting component for connecting the tray mechanism and the cleaning mechanism; The cleaning mechanism includes a first cleaning disc (210), a second cleaning disc (220), and a rotation drive device capable of driving the first cleaning disc (210) and the second cleaning disc (220) to rotate relative to each other. The first cleaning disc (210) is provided with a first cleaning section (211), and the second cleaning disc (220) is provided with a second cleaning section (221) corresponding to the first cleaning section (211). The first cleaning section (211) and / or the second cleaning section (221) are elastic bodies. The first cleaning section (211) and / or the second cleaning section (221) are provided with spiral grooves (222) distributed from the outside to the inside. The second cleaning disc (220) is provided with a steel ball outlet in the middle. The steel ball to be cleaned enters the cleaning mechanism through the connecting assembly and enters between the first cleaning section (211) and the second cleaning section (221). When the first cleaning disc (210) and the second cleaning disc (220) rotate relative to each other, the steel ball can be guided from the outside to the inside to the steel ball outlet through the spiral grooves.

2. The steel ball output cleaning device according to claim 1, characterized by The elastomer is a sponge.

3. The steel ball output cleaning device according to claim 1, wherein The second cleaning section (221) is provided with the spiral groove (222), and the first cleaning section (211) is provided with a spiral protrusion (212) that corresponds to the spiral groove (222) and can be inserted into the spiral groove (222).

4. The steel ball output cleaning device according to claim 3, characterized by The cross-section of the spiral groove (222) is V-shaped, and the cross-section of the spiral protrusion (212) is V-shaped to match the cross-section of the spiral groove (222).

5. The steel ball output cleaning device according to claim 3, wherein The cross-section of the spiral groove (222) is V-shaped and its tip forms an included angle a, and the cross-section of the spiral protrusion (212) is V-shaped and its tip forms an included angle b, with included angle a being greater than included angle b.

6. The steel ball output cleaning device according to claim 3, wherein There is a gap between the spiral groove (222) and the spiral protrusion (212).

7. The steel ball output cleaning device according to any one of claims 1 to 6, characterized in that, Both the first cleaning disc (210) and the second cleaning disc (220) are disc structures. The first cleaning part (211) is located on the lower end face of the first cleaning disc (210), and the second cleaning part (221) is located on the upper end face of the second cleaning disc (220).

8. The steel ball output cleaning device according to any one of claims 1 to 6, characterized in that, The lower end of the first cleaning disc (210) is a frustum structure or a cone structure that is larger at the top and smaller at the bottom. The upper end of the second cleaning disc (220) is recessed and has a matching groove corresponding to the lower end of the first cleaning disc (210). The first cleaning part (211) is located on the outer peripheral wall of the frustum structure or the cone structure, and the second cleaning part (221) is located on the groove wall of the matching groove.

9. The steel ball output cleaning device according to claim 1, wherein The connecting component includes a connecting channel (310), the side wall of the tray mechanism is provided with an output port that docks with the connecting channel (310), and the first cleaning tray (210) is provided with a feed port (213) that docks with the connecting channel (310).

10. The steel ball output cleaning device according to claim 9, wherein The material tray mechanism includes a material tray (110), which is provided with an annular material channel (111). The material channel (111) is equipped with a baffle plate (120) corresponding to the output port. The baffle plate (120) can partially or completely cut off the material channel (111) and guide the steel ball in the material channel (111) to be sent out from the output port.