Cable sheath material mixing and stirring device

By combining the tank, stirring rod, auger, and synchronous pulley, the problem of material stratification due to different densities during the mixing process of cable sheathing materials is solved, achieving more uniform mixing and efficient material discharge.

CN224130179UActive Publication Date: 2026-04-17SHIJIAZHUANG ZHONGYUE NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHIJIAZHUANG ZHONGYUE NEW MATERIAL TECHNOLOGY CO LTD
Filing Date
2025-04-27
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

When mixing cable sheathing materials, existing mixing devices are prone to stratification due to centrifugal force and gravity, affecting the uniformity of mixing.

Method used

The design incorporates a combination of tank, stirring rod, auger, synchronous pulley, and synchronous belt to achieve synchronous rotation of the stirring rod and auger. Through the circulation conveying of the cylinder and pipe, materials of different densities are ensured to have multiple contact and exchange. Baffles and chute structures are installed at the opening to simplify the material discharge process.

Benefits of technology

It improves the uniformity of material mixing, reduces the probability of stratification due to gravity, improves material discharge efficiency, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cable sheath material mixing and stirring device which comprises a tank body, a stirring rod is rotatably connected to the tank body, one end of the tank body is communicated with a first pipe body, the other end of the first pipe body is communicated with a cylinder body, the cylinder body is communicated with the tank body through a second pipe body, an auger is rotatably connected to the interior of the cylinder body, and the auger is connected with the stirring rod. And the tank body is connected with a frame body. When the motor drives the stirring rod to rotate in the pipe bodies, the auger in the cylinder body can rotate synchronously due to transmission of the synchronous belt wheel and the synchronous belt, so that materials at the bottom of the tank body can enter the cylinder body through the first pipe body, are conveyed by the auger and the second pipe body and are injected into the tank body from the upper part of the tank body again, and circulation is carried out in this way; materials with different densities can change positions for multiple times and make full contact, and the natural layering probability caused by gravity is reduced. For example, the filling agent with large density does not sink at the bottom all the time and can be continuously mixed with the auxiliary agent with small density above, so that the mixing uniformity is ensured.
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Description

Technical Field

[0001] This utility model relates to the technical field of cable processing, and in particular to a mixing and stirring device for cable sheathing materials. Background Technology

[0002] The mixing and blending of cable sheathing materials is a crucial step in cable production, determining the quality of the sheath. In this process, basic resin particles such as polyethylene and polyvinyl chloride are mixed with various additives, including calcium carbonate fillers, plasticizers, and lubricants. Thoroughly mixed sheathing materials ensure that cables possess good mechanical strength, flexibility, and insulation under different environments, providing a solid foundation for safe and stable transmission in power, communications, and other fields.

[0003] Although existing mixing devices can mix cable sheathing materials, for materials of different densities added to the cable sheathing materials, such as high-density fillers and low-density additives, stratification may occur during the mixing process due to factors such as centrifugal force and gravity, affecting the uniformity of mixing. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a mixing and stirring device for cable sheathing materials.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A cable sheathing material mixing and stirring device includes a tank, a stirring rod rotatably connected to the tank, a first pipe connected to one end of the tank, a cylinder connected to the other end of the first pipe, the cylinder being connected to the tank via a second pipe, an auger rotatably connected inside the cylinder, a frame connected to the tank, the frame being rotatably connected to the stirring rod, a motor installed on the frame, the motor being connected to the stirring rod, and synchronous pulleys connected to both the stirring rod and the auger, with multiple sets of synchronous pulleys driven by a synchronous belt.

[0007] Preferably, the cylinder has an opening, a baffle is placed at the opening, and a handle is connected to the baffle.

[0008] Preferably, the bottom of the tank is machined with a slope, and the lowest end of the slope faces the first tube.

[0009] Preferably, the tank body is connected to a feed inlet, and the tank body is provided with a window.

[0010] Preferably, a sliding groove is provided at one end and the other end of the opening, and a slider is connected to one end and the other end of the baffle, and the slider is slidably connected to the corresponding sliding groove.

[0011] Preferably, a rubber strip is adhered to the contact point between the baffle and the opening.

[0012] Preferably, a slide is connected to the cylinder.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. Through the coordinated arrangement of the tank, stirring rod, first pipe, cylinder, auger, second pipe, motor, synchronous pulley, and synchronous belt, when the motor drives the stirring rod to rotate within the pipe, the auger in the cylinder rotates synchronously due to the transmission between the synchronous pulley and the synchronous belt. This allows material at the bottom of the tank to enter the cylinder through the first pipe, and then be conveyed by the auger and second pipe, re-injected into the tank from the top. This cycle repeats, allowing materials of different densities to exchange positions and make full contact, reducing the likelihood of natural stratification due to gravity. For example, high-density fillers will not remain at the bottom but will continuously mix with lower-density additives above, ensuring uniform mixing.

[0015] 2. Through the cooperation between the set cylinder, opening, baffle, chute and slider, a baffle is inserted in the opening at the cylinder. When it is necessary to discharge the material in the tank, the baffle is pulled out. Because the opening position is lower than the second pipe, the material can be discharged directly at the opening during the normal material conveying process of the auger, without the need for an additional discharge device or complicated operation process, thus improving the efficiency of material discharge. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a cable sheath material mixing and stirring device proposed in this utility model;

[0017] Figure 2 for Figure 1 A schematic diagram of the structure of the timing pulley, timing belt, and slit;

[0018] Figure 3 for Figure 1 A schematic diagram of the structure of the middle cylinder, baffle, and sliding mechanism;

[0019] Figure 4 for Figure 1 A schematic diagram of the cross-sectional structure;

[0020] Figure 5 for Figure 4 A schematic diagram of the structure of the middle tank, the stirring rod, and the first tube.

[0021] In the diagram: 1. Tank; 2. Stirring rod; 3. First tube; 4. Cylinder; 5. Screwdriver; 6. Second tube; 7. Frame; 8. Motor; 9. Synchronous pulley; 10. Synchronous belt; 11. Opening; 12. Baffle; 13. Slide groove; 14. Slider; 15. Rubber strip; 16. Slide rail; 17. Handle; 18. Feed inlet; 19. Window; 20. Ramp. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Example 1, referring to Figures 1 to 5 A mixing device for cable sheathing materials includes a tank 1, with a stirring rod rotatably connected to the tank 1. One end of the tank 1 is connected to a first pipe 3, which serves as a material conveying channel. The other end of the first pipe 3 is connected to a cylinder 4, which is connected to the tank 1 via a second pipe 6. The second pipe 6 is also an important material conveying channel, ensuring that the material conveyed from the cylinder 4 can be smoothly reinjected into the top of the tank 1, forming a material circulation flow and enhancing the mixing effect. An auger 5 is rotatably connected inside the cylinder 4. When the auger 5 rotates, it can draw material from the first pipe... Material entering cylinder 4 from body 3 is conveyed upward along the spiral blades, achieving material lifting and further mixing. A frame 7 is connected to tank 1, and the frame 7 is rotatably connected to the stirring rod 2. A motor 8 is installed on the frame 7. The model of motor 8 is selected according to actual working requirements. Motor 8 is connected to stirring rod 2. Both stirring rod 2 and auger 5 are connected to synchronous pulleys 9. Multiple sets of synchronous pulleys 9 are driven by synchronous belts 10. The transmission system composed of synchronous pulleys 9 and synchronous belts 10 can ensure that stirring rod 2 and auger 5 rotate synchronously, ensuring the coordination of material mixing and conveying process.

[0024] In this embodiment, an opening 11 is provided at the cylinder 4 for material discharge. The opening 11 is positioned lower than the second pipe 6, so that during material discharge, the auger 5 can directly discharge the material at the opening 11 during normal material conveying and rising, without the need for additional discharge devices or complex operating procedures, greatly improving the efficiency of material discharge. A baffle 12 is placed at the opening 11 to control material discharge. A handle 17 is connected to the baffle 12. A ramp 20 is machined at the bottom of the tank 1, with the lowest point of the ramp 20 facing the first pipe 3. The design of the ramp 20 helps guide the material at the bottom of the tank 1 into the first pipe 3, ensuring that the material can accurately enter the first pipe 3, providing convenient conditions for material circulation and mixing. A feed inlet 18 is connected to the tank 1, and a window 19 is provided at the tank 1. The window 19 allows the operator to observe the mixing of the material in the tank, so as to adjust the stirring parameters or perform other operations in a timely manner. Window 19 can be made of transparent high-strength glass, which has good wear resistance and corrosion resistance, ensuring the safety of the equipment without affecting observation. Both ends of opening 11 are provided with grooves 13, and both ends of baffle 12 are connected to sliders 14. Sliding sliders 14 are slidably connected to corresponding grooves 13. This cooperative design of grooves 13 and sliders 14 makes the baffle 12 more stable during opening and closing, accurately controlling the opening and closing state of opening 11. A rubber strip 15 is adhered at the contact point between baffle 12 and opening 11. The rubber strip 15 enhances the sealing between baffle 12 and opening 11. The rubber strip 15 has good elasticity and sealing properties, effectively preventing material leakage from opening 11 during stirring, ensuring a clean working environment for the stirring device, and avoiding material waste. Slides 16 are connected to the cylinder 4 to guide the material discharged from opening 11.

[0025] The working principle of this embodiment is as follows: During use, cable sheath material and various additives are added through the feed inlet 18. After addition, the motor 8 is connected to an external power source and driven to rotate. The motor 8 will drive the stirring rod 2 to rotate, and the stirring rod 2 can mix the cable sheath material with the multiple additives. At this time, with the cooperation of the synchronous pulley 9 and the synchronous belt 10, the stirring rod 2 and the auger 5 can rotate synchronously. Using the ramp 20 below the tank 1, the material at the bottom can be guided into the first pipe 3 and then into the cylinder 4. In this way, the rotation of the auger 5 can pass through the second pipe 6 and be injected again above the tank 1, which can avoid stratification and ensure the uniformity of mixing. After the mixing is completed, the handle 17 is used to lift the baffle 12, and the baffle 12 will remove the obstruction of the opening 11. When the auger 5 is conveying the material, it will flow from the opening 11 to the slide 16 for discharge.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A cable jacket compound mixing apparatus comprising a tank (1), characterised in that, A stirring rod (2) is rotatably connected to the tank (1). One end of the tank (1) is connected to a first pipe (3), and the other end of the first pipe (3) is connected to a cylinder (4). The cylinder (4) is connected to the tank (1) through a second pipe (6). An auger (5) is rotatably connected inside the cylinder (4). A frame (7) is connected to the tank (1). The frame (7) is rotatably connected to the stirring rod (2). A motor (8) is installed on the frame (7). The motor (8) is connected to the stirring rod (2). Both the stirring rod (2) and the auger (5) are connected to synchronous pulleys (9). Multiple sets of synchronous pulleys (9) are driven by a synchronous belt (10).

2. A cable jacket compound mixing and blending apparatus as defined in claim 1, wherein, An opening (11) is provided at the cylinder (4), a baffle (12) is placed at the opening (11), and a handle (17) is connected to the baffle (12).

3. A cable jacket compound mixing and blending apparatus as defined in claim 1, wherein, The tank (1) has a ramp (20) at the bottom inside, with the lowest end of the ramp (20) facing the first tube (3).

4. A cable jacket compound mixing and blending apparatus as defined in claim 1, wherein, The tank (1) is connected to a feed inlet (18), and the tank (1) is provided with a window (19).

5. A cable jacket compound mixing and blending apparatus as defined in claim 2, wherein, The opening (11) has a groove (13) at one end and the other end, and the baffle (12) has a slider (14) at one end and the other end, and the slider (14) is slidably connected to the corresponding groove (13).

6. A cable jacket compound mixing and blending apparatus as defined in claim 2, wherein, A rubber strip (15) is adhered at the contact point between the baffle (12) and the opening (11).

7. A cable jacket compound mixing and blending apparatus as defined in claim 1, wherein, A slide (16) is connected to the cylinder (4).