Fabricated PC concrete slab with good heat preservation effect

By introducing a multi-layered structural design in the concrete slab, including an anti-detachment layer, a thermal insulation mortar layer, a thermal insulation board layer, and a bonding layer, combined with fixed columns and grouting holes, the problem of rapid assembly of prefabricated concrete slabs was solved, achieving efficient construction and good thermal insulation effect.

CN224134048UActive Publication Date: 2026-04-17ANHUI ZHONGQING HOUSING IND DEV CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI ZHONGQING HOUSING IND DEV CO LTD
Filing Date
2025-03-28
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

The difficulty in rapidly assembling existing prefabricated concrete slabs leads to project delays, increases construction risks and quality control challenges, and ultimately affects the final construction quality.

Method used

It adopts a multi-layer structure design, including an anti-detachment layer, a thermal insulation mortar layer, a thermal insulation board layer, and an adhesive layer. Combined with fixing columns, permeable holes, and grouting holes, it achieves rapid connection by injecting mortar, thereby enhancing stability.

Benefits of technology

It enables rapid molding and stable connection of concrete slabs, improves construction efficiency, ensures thermal insulation performance and construction quality, reduces heat conduction, and maintains stable indoor temperature.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224134048U_ABST
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Abstract

The utility model discloses an assembly type PC concrete slab with a good heat preservation effect, which comprises a wall body I. A wall body II is arranged on the outer side of the wall body I. The wall body II comprises an anti-falling layer, a heat preservation mortar layer, a heat preservation board layer and a bonding layer, the bonding layer is arranged on the surface of the wall body I, the heat preservation board layer is arranged on the outer side of the bonding layer, and the heat preservation mortar layer is arranged on the outer side of the bonding layer. A heat insulation mortar layer is arranged on the outer side of the heat insulation board layer, an anti-falling layer is arranged on the outer side of the heat insulation mortar layer, fixing columns are fixedly connected to the outer side wall of the first wall body, permeation holes are formed in the fixing columns, and connecting holes are formed in the outer sides of the fixing columns. In the actual use process, a large amount of mortar enters the interiors of the permeation holes, so that the connection between the first wall body and the second wall body is more stable, the wall bodies are quickly assembled, and the heat preservation plate layer is a main heat preservation layer in the second wall body and has the effects of effectively insulating heat, reducing heat loss and improving the heat preservation effect of a building.
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Description

Technical Field

[0001] This utility model relates to the field of building exterior wall technology, specifically to a prefabricated PC concrete slab with good thermal insulation effect. Background Technology

[0002] Concrete slabs are a common building material, typically used for constructing floor slabs, floors, roofs, and other building structures. They are made from a mixture of cement, sand, and gravel, and are produced through processes such as pouring, vibration, and curing. Precast concrete (PC) slabs are concrete components prefabricated in a factory, possessing excellent compressive strength and durability. To improve their thermal insulation performance, special designs and materials are often employed, including adding insulation materials such as polystyrene boards, extruded polystyrene (XPS), rock wool, and glass wool inside or at the bottom of the concrete slab to effectively reduce heat conduction. Furthermore, the robust structure of the PC slab itself ensures the fixation and thermal insulation effect of the insulation materials.

[0003] A search revealed that Chinese patent CN215716752U discloses a prefabricated fireproof, thermal insulation, and decorative exterior wall system. This patent describes a system consisting of prefabricated aerated concrete panels, B1-grade fireproof insulation panels, thermal insulation mortar, and decorative panels. The prefabricated aerated concrete panels with internal embedded parts provide wall strength. The decorative panels are rigid decorative panels. Polymer mortar is used to bond the prefabricated aerated concrete panels and the B1-grade fireproof insulation panels, as well as the thermal insulation mortar and the decorative panels. The bonding between the B1-grade fireproof insulation panels and the thermal insulation mortar is also present. This system reduces construction steps, improves construction efficiency, lowers labor costs, is easy to assemble on-site, and features a reasonable, simple, safe, reliable, versatile, and environmentally friendly technical solution.

[0004] The inability to quickly assemble the equipment in this solution will affect the progress of the entire project, delay project delivery, increase project risks, and lead to increased difficulty in quality control at the construction site, thus affecting the final construction quality. In order to solve this technical problem, this utility model proposes a prefabricated PC concrete board with good thermal insulation effect. Summary of the Invention

[0005] (a) Technical problems to be solved

[0006] The inability to quickly assemble the equipment in this solution will affect the progress of the entire project, delay project delivery, increase project risks, and lead to increased difficulty in quality control at the construction site, thus affecting the final construction quality. In order to solve this technical problem, this utility model proposes a prefabricated PC concrete board with good thermal insulation effect.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a prefabricated PC concrete slab with good thermal insulation performance, comprising a wall body one, a wall body two installed on the outer side of the wall body one, the wall body two comprising an anti-detachment layer, a thermal insulation mortar layer, a thermal insulation board layer, and an adhesive layer, the surface of the wall body one being provided with an adhesive layer, the outer side of the adhesive layer being provided with a thermal insulation board layer, the outer side of the thermal insulation board layer being provided with a thermal insulation mortar layer, the outer side of the thermal insulation mortar layer being provided with an anti-detachment layer, a fixing column being fixedly connected to the outer wall of the wall body one, the fixing column having a permeation hole inside, a connection hole being provided on the outer side of the fixing column, a grouting hole one being provided at the top of the wall body two, and a limiting groove being provided inside the wall body two.

[0009] Preferably, the material of the thermal insulation mortar layer is polymer mortar.

[0010] Preferably, the adhesive layer is made of block adhesive.

[0011] Preferably, the material of the anti-detachment layer is block plastering mortar.

[0012] Preferably, the size of the fixing column matches the size of the opening of the grouting hole.

[0013] Preferably, a second grouting hole is provided on one side of the first wall, and the second grouting hole is distributed in a linear array.

[0014] (III) Beneficial Effects

[0015] This utility model provides a prefabricated PC concrete slab with good thermal insulation performance. It has the following beneficial effects:

[0016] (1) The fixed column on the first wall is fixed to the grouting hole on the second wall. Then, mortar is poured into the limiting groove and the inside of the permeation hole through the grouting hole, so that the equipment can be formed quickly. The inside of the limiting groove is a hollow structure. A large amount of mortar enters the inside of the permeation hole, so that the connection between the first wall and the second wall is more stable and the wall can be assembled quickly.

[0017] (2) The anti-detachment layer is located on the outside of the second wall. Its function is to prevent the insulation layer, insulation mortar layer and insulation board layer from falling off or being damaged during use. The insulation mortar layer is one of the insulation layers in the second wall. It is located between the insulation board layer and the anti-detachment layer. Its function is to improve the insulation performance of the concrete board, reduce heat conduction, and maintain a stable indoor temperature. The insulation board layer is the main insulation layer in the second wall. Its function is to effectively insulate heat, reduce heat loss, and improve the insulation effect of the building. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a top view structural diagram of the present invention;

[0020] Figure 3 This is a schematic diagram of the disassembled structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the adhesive layer structure of this utility model.

[0022] In the diagram: 1. Wall 1; 2. Wall 2; 3. Grouting hole 1; 4. Limiting groove; 5. Fixing column; 6. Permeation hole; 7. Connection hole; 8. Anti-detachment layer; 9. Thermal insulation mortar layer; 10. Thermal insulation board layer; 11. Adhesive layer; 12. Grouting hole 2. Detailed Implementation

[0023] The technical solutions of the present invention will now be clearly and completely described with reference to the accompanying drawings of the embodiments of the present invention.

[0024] Please see Figure 1-4 This utility model provides a technical solution:

[0025] Example 1: A prefabricated PC (polycarbonate) concrete slab with good thermal insulation performance includes a wall 1, and a second wall 2 installed on the outer side of the first wall 1. The second wall 2 includes an anti-detachment layer 8, a thermal insulation mortar layer 9, a thermal insulation board layer 10, and an adhesive layer 11. The adhesive layer 11 is provided on the surface of the first wall 1, the thermal insulation board layer 10 is provided on the outer side of the adhesive layer 11, the thermal insulation mortar layer 9 is provided on the outer side of the thermal insulation board layer 10, and the anti-detachment layer 8 is provided on the outer side of the thermal insulation mortar layer 9. The second wall 2 adopts a structural design of anti-detachment layer 8, thermal insulation mortar layer 9, thermal insulation board layer 10, and adhesive layer 11. The structural design of the thermal insulation layer and the anti-detachment layer is also included. The design effectively improves the thermal insulation performance of the concrete slab, prevents heat loss, and maintains a stable indoor temperature. A fixing column 5 is fixedly connected to the outer wall of wall 1. The fixing column 5 has an internal permeation hole 6 and a connection hole 7 on its outer side. A grouting hole 3 is located at the top of wall 2. A limiting groove 4 is formed inside wall 2. Grouting holes 3 and 4 allow mortar to be injected into the grouting hole 3 to fix wall 1 and wall 2. The outer side of wall 1 is connected to wall 2 via the side wall fixing column 5, ensuring a secure connection between the two walls. The internal permeation hole 6 and the connection hole 7 of the column allow the fixing column 5 to be connected between wall 1 and wall 2, enhancing the tightness of the connection.

[0026] Example 2: The difference between this example and Example 1 is that the thermal insulation mortar layer 9 is made of polymer mortar. This material has good thermal insulation performance, which can effectively reduce heat loss and improve the thermal insulation effect of the concrete slab. The bonding layer 11 is made of block adhesive, and the anti-detachment layer 8 is made of block plastering mortar. The size of the fixing column 5 matches the size of the opening of the grouting hole 3. This ensures a tighter connection during grouting and enhances the connection between the support structure of wall 1 and wall 2. Grouting holes 2 12 are provided on one side of wall 1 and are arranged in a linear array. Grouting holes 2 12 are also provided on the top of wall 1 and are arranged in a linear array. This arrangement makes the grouting process more convenient and faster, and can quickly complete the construction of the concrete slab.

[0027] During operation, wall 1 and wall 2 are first fitted together. The fixing post 5 on wall 1 is then fixed to the grouting hole 3 on wall 2. Mortar is then poured into the limiting groove 4 and the permeation hole 6 through the grouting hole 3, allowing the equipment to quickly form. The limiting groove 4 has a hollow structure, allowing a large amount of mortar to enter the permeation hole 6, thus making the connection between wall 1 and wall 2 more stable. The anti-detachment layer 8 is located on the outside of wall 2 and its function is to prevent the insulation mortar layer 9 and insulation board layer 10 from falling off or being damaged during use, improving the stability and durability of the insulation layer. The insulation mortar layer 9 is one of the insulation layers in wall 2, located between the insulation board layer 10 and the anti-detachment layer 8. Its function is to improve the insulation performance of the concrete board, reduce heat conduction, and maintain a stable indoor temperature. The insulation board layer 10 is the main insulation layer in wall 2, and its function is to effectively insulate, reduce heat loss, and improve the building's insulation effect. The adhesive layer 11 is located on the surface of wall 1. Its function is to bond wall 1 and wall 2 tightly together, ensuring a firm connection between the two and preventing loosening or falling off during use.

[0028] It should be noted that in this paper, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

Claims

1. A prefabricated PC concrete slab with good thermal insulation effect, characterized in that: The wall includes a first wall (1), and a second wall (2) is installed on the outside of the first wall (1). The second wall (2) includes an anti-falling layer (8), a thermal insulation mortar layer (9), a thermal insulation board layer (10), and an adhesive layer (11). The surface of the first wall (1) is provided with an adhesive layer (11). The outside of the adhesive layer (11) is provided with a thermal insulation board layer (10). The outside of the thermal insulation board layer (10) is provided with a thermal insulation mortar layer (9). The outside of the thermal insulation mortar layer (9) is provided with an anti-falling layer (8). The outer wall of the first wall (1) is fixedly connected with a fixing column (5). The inside of the fixing column (5) is provided with a permeation hole (6). The outside of the fixing column (5) is provided with a connection hole (7). The top of the second wall (2) is provided with a grouting hole (3). The inside of the second wall (2) is provided with a limiting groove (4).

2. The prefabricated PC concrete slab with good thermal insulation effect according to claim 1, characterized in that: The thermal insulation mortar layer (9) is made of polymer mortar.

3. The prefabricated PC concrete slab with good thermal insulation effect according to claim 1, characterized in that: The adhesive layer (11) is made of block adhesive.

4. The prefabricated PC concrete slab with good thermal insulation effect according to claim 1, characterized in that: The anti-detachment layer (8) is made of block plastering mortar.

5. The prefabricated PC concrete slab with good thermal insulation effect according to claim 1, characterized in that: The dimensions of the fixed column (5) are matched with the dimensions of the opening of the grouting hole (3).

6. The prefabricated PC concrete slab with good thermal insulation effect according to claim 1, characterized in that: One side of the wall (1) is provided with grouting holes (12), and the grouting holes (12) are arranged in a linear array.

Citation Information

Patent Citations

  • Fabricated fireproof, heat-insulating and decorative outer wall integrated plate

    CN215716752U