Intelligent air pressure linkage dedusting gas monitoring system

The intelligent air pressure linkage dust removal and gas monitoring system has solved the problems of slow response and false alarms of gas sensors caused by dust adhesion in coal mines, and has achieved stable and timely alarm of gas monitoring devices, ensuring safe production in coal mines.

CN224134702UActive Publication Date: 2026-04-17XUZHOU SAFERUIKE MACROMOLECULE MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XUZHOU SAFERUIKE MACROMOLECULE MATERIALS CO LTD
Filing Date
2025-06-14
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Dust in coal mines adheres to the surface of gas sensors, forming an insulating layer that hinders the contact between gas and the sensor, leading to slow response or false alarms.

Method used

An intelligent air pressure-linked dust removal and gas monitoring system was designed, including a protective shell, a multi-parameter sensing module, an intelligent control unit, a dust removal device, a data communication module, and an early warning alarm module. Combining a filtration structure and a pressurization structure, the pressurization structure driven by a servo motor achieves dust removal from the sensor surface.

Benefits of technology

Effectively removes dust from the sensor surface, ensuring the stability and reliability of the gas monitoring device, enabling timely alarms, preventing false alarms, and improving the safety and reliability of equipment operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an intelligent air pressure linkage dust removal gas monitoring system, which relates to the technical field of coal mine safety monitoring and comprises a protective shell, and a multi-parameter sensing module, an intelligent control unit, a dust removal device, a data communication module and an early warning module are arranged in the protective shell. Filtering structures are arranged on the two sides of the interior of the protective shell, the tops of the filtering structures penetrate to the top of the protective shell, a pressurizing structure is fixedly connected to the top of the protective shell, and the two sides of the pressurizing structure are used in cooperation with the interiors of the filtering structures. Through the arrangement of the protective shell, the multi-parameter sensing module, the intelligent control unit, the dust removal device, the data communication module, the early warning module, the filtering structure and the pressurizing structure, the problem that when an existing gas monitoring device is used, underground coal mine dust can be attached to the surface of a sensor, an isolation layer is formed, and contact with the sensor is hindered is solved.
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Description

Technical Field

[0001] This utility model relates to the field of coal mine safety monitoring technology, and in particular to an intelligent air pressure linkage dust and gas monitoring system. Background Technology

[0002] Coal mine safety monitoring is a crucial means of ensuring safe production in coal mines. It primarily involves dynamically monitoring key parameters such as methane, carbon monoxide concentration, temperature, and wind speed underground to prevent accidents. A typical coal mine safety monitoring system consists of a central station, substations, sensors, actuators, and a power supply. Sensors collect various parameters underground, substations transmit the data to the central station, and the central station handles data processing, analysis, and alarm generation.

[0003] In existing technologies, coal dust (especially coal dust) in coal mines adheres to the surface of gas sensors, forming an isolation layer that hinders the contact between gas and the sensor. Dust accumulation may cause the sensor to respond slowly, failing to alarm in time when the gas concentration rises rapidly, or certain components in the dust may cause cross-sensitivity, leading to false alarms. Therefore, a gas monitoring device that can handle dust is needed. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an intelligent air pressure linkage dust removal and gas monitoring system, which can facilitate the removal of dust from the sensor surface, so as to solve the problem that when existing gas monitoring devices are used, underground coal mine dust will adhere to the sensor surface, forming an isolation layer and hindering contact with the sensor.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: an intelligent air pressure linkage dust removal and gas monitoring system, including a protective shell, wherein the protective shell is internally equipped with a multi-parameter sensing module, an intelligent control unit, a dust removal device, a data communication module and an early warning alarm module;

[0006] The protective housing has filter structures on both sides inside, and the top of the filter structure extends through to the top of the protective housing. A pressure structure is fixedly connected to the top of the protective housing, and both sides of the pressure structure cooperate with the interior of the filter structure.

[0007] Furthermore, the filter structure includes a first connecting pipe, the bottom of which extends into the interior of the protective housing. The top and bottom of the first connecting pipe near the protective housing are both fixedly connected to connecting pipes. A sealing plate is fixedly connected to the surface of the connecting pipe. A filter frame is fixedly connected to the left side of the sealing plate. One side of the filter frame extends through the protective housing and reaches the surface of the protective housing. Vents are provided at the four corners of the connecting pipe surface, located inside the filter frame. A guide plate is fixedly connected to the left side of the filter frame. One side of the first connecting pipe is fixedly connected to the surface of the pressurization structure.

[0008] Furthermore, the pressurization structure includes a servo motor located at the top of the protective housing. A support frame is fixedly connected to the surface of the servo motor, and the bottom of the support frame is fixedly connected to the top of the protective housing. An abutment protrusion is fixedly connected to the output end of the servo motor. Abutment blocks are provided on both sides of the surface of the abutment protrusion. A guide rod is fixedly connected to the other side of the abutment block. A second connecting tube is sleeved on the surface of the guide rod. One side of the second connecting tube is fixedly connected to the interior of the first connecting tube. A sealing plug is fixedly connected to the side of the guide rod away from the abutment block. The surface of the sealing plug is tightly fitted to the interior of the second connecting tube.

[0009] Furthermore, a sleeve is fitted onto the surface of the filter frame, and a drawer is detachably connected to the bottom of the sleeve. A through hole is provided at the bottom of the sleeve, and the bottom of the through hole is used in conjunction with the drawer. The sealing plate and the sleeve are fixedly connected to the inner wall of the protective shell by bolts.

[0010] Furthermore, the surface of the filter frame is fitted with a tapered protrusion ring, and there are several tapered protrusion rings. The surface of the tapered protrusion ring is fixedly connected to the inner wall of the sleeve.

[0011] Furthermore, a tension spring is fitted onto the surface of the guide rod, with the left side of the tension spring fixedly connected to the surface of the sealing plug and the right side of the tension spring fixedly connected to the inner wall of the second connecting tube.

[0012] Furthermore, a reinforcing sleeve is fitted onto the surface of the guide rod, and the surface of the reinforcing sleeve is fixedly connected to the interior of the second connecting tube.

[0013] The beneficial effects of this utility model are:

[0014] 1. This utility model achieves comprehensive environmental monitoring and intelligent control by incorporating a protective shell, a multi-parameter sensing module, an intelligent control unit, a dust removal device, a data communication module, an early warning alarm module, a filtration structure, and a pressurization structure. The filtration structures on both sides inside the protective shell, combined with the pressurization structure on top, effectively filter and remove impurities and pollutants from the air, improving the stability and reliability of equipment operation. The multi-parameter sensing module can monitor environmental changes in real time, the intelligent control unit automatically adjusts the working mode based on the monitoring data, the dust removal device keeps the inside of the equipment clean, the data communication module enables remote data transmission and monitoring, and the early warning alarm module issues timely alarms in abnormal situations to ensure the safe operation of the equipment.

[0015] 2. This utility model improves the filtration efficiency and protective performance of the equipment by setting up a filtration structure. The first connecting pipe is connected to the inside of the protective shell. The design of the connecting pipe and its surface sealing plate ensures the sealing of the filtration process and prevents unfiltered substances from directly entering the protective shell. The filter frame further effectively filters the incoming gas, removing impurities and contaminants. The air vent is located inside the filter frame, ensuring that the gas can pass through the filter frame evenly, improving the filtration effect. The guide plate helps guide the substances into the surface of the filter frame. The first connecting pipe is fixedly connected to the pressurization structure, which facilitates the cleaning of impurities on the surface during the filtration process.

[0016] 3. This utility model, by setting a pressurization structure, places the servo motor on top of the protective shell and securely connects it with a support frame, ensuring the smoothness and safety of the motor operation. The output end of the servo motor is connected to the abutment protrusion. The abutment blocks on both sides of the abutment protrusion cooperate with the second connecting pipe and the first connecting pipe through guide rods, realizing precise transmission control. The sealing plug at the end of the guide rod is tightly fitted with the second connecting pipe, effectively preventing media leakage and facilitating the sealing plug to abut against the air inside the second and first connecting pipes, thereby facilitating the cleaning of impurities on the surface of the filter frame.

[0017] 4. This utility model, by setting up a sleeve, drawer, and through hole, allows the filter frame to be stably installed inside the protective shell. At the same time, the sleeve design not only enhances the stability of the filter frame but also facilitates the installation of the drawer. The through hole at the bottom of the drawer and sleeve works together to facilitate the cleaning or replacement of impurities inside the filter frame, improving the convenience of maintenance. The sealing plate and sleeve are fixed to the inner wall of the protective shell with bolts, ensuring the sealing and stability of the structure, effectively preventing the leakage of impurities, and improving the overall safety and reliability.

[0018] 5. By setting a conical convex ring, this utility model can block the dust and impurities when air and impurities enter. After the dust and impurities are filtered by the filter frame, when they need to be processed, the conical convex ring will block the impurities and make them fall into the drawer at the bottom, preventing the impurities from being blown out.

[0019] 6. By setting a tension spring, this utility model can utilize the tension of the tension spring to facilitate the reset of the sealing plug, thereby reciprocatingly pushing the air inside the first and second connecting pipes, so that the air can clean the impurities on the surface of the filter frame through the connecting pipe.

[0020] 7. By setting a reinforcing sleeve, this utility model effectively prevents the guide rod from loosening or shifting during use, thereby ensuring the stability of the guide rod's movement and enhancing the connection strength between components. Attached Figure Description

[0021] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 A 3D view of the filter structure;

[0024] Figure 3 This is a sectional perspective view of the second connecting pipe;

[0025] Figure 4 This is a three-dimensional cross-sectional view of the casing.

[0026] In the diagram: 1. Protective outer shell; 2. First connecting pipe; 3. Connecting pipe; 4. Sealing plate; 5. Filter frame; 6. Vent; 7. Guide plate; 8. Servo motor; 9. Support frame; 10. Abutting protrusion; 11. Abutting block; 12. Guide rod; 13. Second connecting pipe; 14. Sealing plug; 15. Sleeve; 16. Drawer; 17. Conical protrusion ring; 18. Tension spring; 19. Reinforcing sleeve. Detailed Implementation

[0027] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0028] Please see Figure 1 , Figure 1 This is a schematic diagram of the structure of this utility model.

[0029] The intelligent air pressure linkage dust removal and gas monitoring system includes a protective shell 1. The protective shell 1 is equipped with a multi-parameter sensing module, an intelligent control unit, a dust removal device, a data communication module, and an early warning alarm module.

[0030] The protective housing 1 has filter structures on both sides inside, and the top of the filter structure extends through to the top of the protective housing 1. A pressure structure is fixedly connected to the top of the protective housing 1, and both sides of the pressure structure are used in conjunction with the interior of the filter structure.

[0031] Please see Figure 2 , Figure 3 and Figure 4 , Figure 2 A 3D view of the filter structure; Figure 3 This is a sectional perspective view of the second connecting pipe; Figure 4 This is a three-dimensional cross-sectional view of the casing.

[0032] The filter structure includes a first connecting pipe 2, the bottom of which extends into the interior of the protective housing 1. The top and bottom of the first connecting pipe 2 near the protective housing 1 are fixedly connected to connecting pipes 3. A sealing plate 4 is fixedly connected to the surface of the connecting pipe 3. A filter frame 5 is fixedly connected to the left side of the sealing plate 4. One side of the filter frame 5 extends through the protective housing 1 and reaches its surface. Vents 6 are provided at the four corners of the connecting pipe 3, located inside the filter frame 5. A guide plate 7 is fixedly connected to the left side of the filter frame 5. One side of the first connecting pipe 2 is fixedly connected to the surface of the pressurized structure, which improves the filtration efficiency and protective performance of the equipment. The first connecting pipe 2 and the protective housing 1 are connected to the protective housing 1. The protective shell 1 is internally connected, allowing gas to enter the protective shell 1 for processing through the first connecting pipe 2. The design of the connecting pipe 3 and its surface sealing plate 4 ensures the airtightness of the filtration process, preventing unfiltered substances from directly entering the protective shell 1. The filter frame 5 further effectively filters the incoming gas, removing impurities and contaminants. The vent 6 is located inside the filter frame 5, ensuring that the gas can pass through the filter frame 5 evenly, improving the filtration effect. The guide plate 7 helps guide substances into the surface of the filter frame 5. The first connecting pipe 2 is fixedly connected to the pressurization structure, facilitating the cleaning of surface impurities during the filtration process.

[0033] The pressurization structure includes a servo motor 8, which is located on top of the protective housing 1. A support frame 9 is fixedly connected to the surface of the servo motor 8, and the bottom of the support frame 9 is fixedly connected to the top of the protective housing 1. An abutment protrusion 10 is fixedly connected to the output end of the servo motor 8. Abutment blocks 11 are provided on both sides of the surface of the abutment protrusion 10. A guide rod 12 is fixedly connected to the other side of the abutment block 11. A second connecting tube 13 is sleeved on the surface of the guide rod 12. One side of the second connecting tube 13 is fixedly connected to the interior of the first connecting tube 2. A sealing plug 14 is fixedly connected to the side of the guide rod 12 away from the abutment block 11. The surface of the sealing plug 14 is connected to the second connecting tube 2. The internal components of the connecting pipe 13 are tightly fitted. The servo motor 8 is located on top of the protective housing 1 and is securely connected through the support frame 9, ensuring the smoothness and safety of the motor operation. The output end of the servo motor 8 is connected to the abutment protrusion 10. The abutment blocks 11 on both sides of the abutment protrusion 10 cooperate with the second connecting pipe 13 and the first connecting pipe 2 through the guide rod 12, realizing precise transmission control. The sealing plug 14 at the end of the guide rod 12 is tightly fitted with the second connecting pipe 13, effectively preventing media leakage and facilitating the sealing plug 14 to abut against the air inside the second connecting pipe 13 and the first connecting pipe 2, thereby facilitating the cleaning of impurities on the surface of the filter frame 5.

[0034] A sleeve 15 is fitted onto the surface of the filter frame 5. A drawer 16 is detachably connected to the bottom of the sleeve 15. A through hole is provided at the bottom of the sleeve 15, and the bottom of the through hole cooperates with the drawer 16. The sealing plate 4 and the sleeve 15 are fixedly connected to the inner wall of the protective shell 1 by bolts, so that the filter frame 5 can be stably installed inside the protective shell 1. At the same time, the design of the sleeve 15 not only enhances the stability of the filter frame 5, but also facilitates the installation of the drawer 16. The through hole at the bottom of the drawer 16 cooperates with the sleeve 15 to facilitate the cleaning or replacement of impurities inside the filter frame 5, improving the convenience of maintenance. The sealing plate 4 and the sleeve 15 are fixedly connected to the inner wall of the protective shell 1 by bolts, ensuring the sealing and stability of the structure, effectively preventing the leakage of impurities, and improving the overall safety and reliability.

[0035] The surface of the filter frame 5 is fitted with a conical protrusion ring 17. There are several conical protrusion rings 17. The surface of the conical protrusion ring 17 is fixedly connected to the inner wall of the sleeve 15. When air and impurities enter, dust and impurities are filtered by the filter frame 5. When processing is required, the conical protrusion ring 17 will block the impurities and let them fall into the drawer 16 at the bottom to prevent the impurities from being blown out.

[0036] A tension spring 18 is fitted on the surface of the guide rod 12. The left side of the tension spring 18 is fixedly connected to the surface of the sealing plug 14, and the right side of the tension spring 18 is fixedly connected to the inner wall of the second connecting pipe 13. The tension of the tension spring 18 can be used to facilitate the reset of the sealing plug 14, thereby reciprocatingly pushing the air inside the first connecting pipe 2 and the second connecting pipe 13, so that the air can clean the impurities on the surface of the filter frame 5 through the connecting pipe 3.

[0037] A reinforcing sleeve 19 is fitted on the surface of the guide rod 12. The surface of the reinforcing sleeve 19 is fixedly connected to the inside of the second connecting tube 13. The presence of the reinforcing sleeve 19 effectively prevents the guide rod 12 from loosening or shifting during use, thereby ensuring the stability of the movement of the guide rod 12 and enhancing the connection strength between components.

[0038] Working principle: During equipment operation, the multi-parameter sensing module monitors environmental parameters, and the intelligent control unit adjusts the operation of each component based on the monitoring data. Gas enters the protective housing 1 through the filter frame 5 and the vent 6. The filter frame 5 effectively removes impurities and contaminants. The vent 6 is located inside the filter frame 5, ensuring uniform gas flow. The design of the connecting pipe 3 and its surface sealing plate 4 ensures the sealing of the filtration process, preventing unfiltered substances from entering directly. The servo motor 8 in the pressurization structure starts, driving the guide rod 12 and the sealing plug 14 to move through the abutting protrusion 10 and abutting block 11. The sealing plug 14 is tightly fitted with the second connecting pipe 13. The precise transmission control of the servo motor 8 enables the sealing plug 14 to abut against the air inside the second connecting pipe 13 and the first connecting pipe 2, cleaning impurities on the surface of the filter frame 5. The tension spring 18 facilitates the reset of the sealing plug 14 by using tension, allowing air to continuously clean the surface of the filter frame 5 through the connecting pipe 3. The sleeve 15 fitted on the surface of the filter frame 5 enhances its stability, while the drawer 16 at the bottom of the sleeve 15 facilitates the cleaning of impurities removed from the surface of the filter frame 5. The conical convex ring 17 further prevents impurities from being blown out, ensuring the cleaning effect. When abnormal environmental parameters are detected, the early warning alarm module will issue an alarm to remind the operator to handle the situation in a timely manner.

[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0040] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An intelligent gas pressure linkage dust removal and gas monitoring system, characterized in that: It includes a protective housing (1), and the interior of the protective housing (1) is provided with a multi-parameter sensing module, an intelligent control unit, a dust removal device, a data communication module and an early warning alarm module; The protective housing (1) has filter structures on both sides inside. The top of the filter structure extends through to the top of the protective housing (1). A pressure structure is fixedly connected to the top of the protective housing (1). Both sides of the pressure structure are used in conjunction with the interior of the filter structure.

2. The intelligent gas pressure linkage dust removal and gas monitoring system according to claim 1, characterized in that: The filter structure includes a first connecting pipe (2), the bottom of which extends into the interior of the protective shell (1). The top and bottom of the first connecting pipe (2) near the protective shell (1) are fixedly connected to a connecting pipe (3). A sealing plate (4) is fixedly connected to the surface of the connecting pipe (3). A filter frame (5) is fixedly connected to the left side of the sealing plate (4). One side of the filter frame (5) extends through the protective shell (1) and reaches the surface of the protective shell (1). Vents (6) are provided at the four corners of the surface of the connecting pipe (3). The vents (6) are located inside the filter frame (5). A guide plate (7) is fixedly connected to the left side of the filter frame (5). One side of the first connecting pipe (2) is fixedly connected to the surface of the pressurization structure.

3. The intelligent gas pressure linkage dust removal and gas monitoring system according to claim 2, characterized in that: The pressurization structure includes a servo motor (8), which is located on the top of the protective shell (1). A support frame (9) is fixedly connected to the surface of the servo motor (8). The bottom of the support frame (9) is fixedly connected to the top of the protective shell (1). An abutment protrusion (10) is fixedly connected to the output end of the servo motor (8). Abutment blocks (11) are provided on both sides of the surface of the abutment protrusion (10). A guide rod (12) is fixedly connected to the other side of the abutment block (11). A second connecting tube (13) is sleeved on the surface of the guide rod (12). One side of the second connecting tube (13) is fixedly connected to the inside of the first connecting tube (2). A sealing plug (14) is fixedly connected to the side of the guide rod (12) away from the abutment block (11). The surface of the sealing plug (14) is tightly fitted with the inside of the second connecting tube (13).

4. The intelligent gas pressure linkage dust removal and gas monitoring system according to claim 2, characterized in that: The filter frame (5) is fitted with a sleeve (15), and a drawer (16) is detachably connected to the bottom of the sleeve (15). A through hole is opened at the bottom of the sleeve (15), and the bottom of the through hole is used in conjunction with the drawer (16). The sealing plate (4) and the sleeve (15) are fixedly connected to the inner wall of the protective shell (1) by bolts.

5. The intelligent gas pressure linkage dust removal and gas monitoring system according to claim 4, characterized in that: The surface of the filter frame (5) is fitted with a tapered protrusion ring (17), and there are several tapered protrusion rings (17). The surface of the tapered protrusion ring (17) is fixedly connected to the inner wall of the sleeve (15).

6. The intelligent air pressure-linked dust removal and gas monitoring system according to claim 3, characterized in that: A tension spring (18) is sleeved on the surface of the guide rod (12). The left side of the tension spring (18) is fixedly connected to the surface of the sealing plug (14), and the right side of the tension spring (18) is fixedly connected to the inner wall of the second connecting pipe (13).

7. The intelligent gas pressure linkage dust removal and gas monitoring system according to claim 3, characterized in that: The surface of the guide rod (12) is sleeved with a reinforcing sleeve (19), and the surface of the reinforcing sleeve (19) is fixedly connected with the inside of the second connecting pipe (13).