Detection tool for measuring tolerance range of automobile lamp assembly

By designing a positioning plate clamping structure that combines turbine grooves and sliding pillars, and a motor-driven transmission screw for the vehicle lamp assembly inspection fixture, the problems of complex structure and incomplete measurement of traditional inspection fixtures have been solved. This has enabled automated fixing and all-round measurement of the vehicle lamp assembly, improving measurement efficiency and data accuracy.

CN224136507UActive Publication Date: 2026-04-17QINGDAO GUIGE PHOTOELECTRIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO GUIGE PHOTOELECTRIC TECH CO LTD
Filing Date
2025-06-13
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Traditional automotive lighting assembly inspection fixtures are complex in structure and cumbersome to operate. They have a small measurement range and rely on manual fixed-point measurement, resulting in incomplete data and affecting the installation quality and appearance consistency of the lighting fixtures.

Method used

A fixture for measuring the tolerance range of automotive lamp assembly was designed. It adopts a positioning plate clamping structure with turbine groove and sliding column cooperation, combined with motor drive and transmission screw to realize the automatic fixation and all-round measurement of automotive lamp, and the data is collected in real time through monitor.

Benefits of technology

It simplifies the headlight installation process, improves measurement efficiency and data comprehensiveness, and ensures the accuracy of headlight tolerance measurement and product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224136507U_ABST
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Abstract

The utility model relates to the technical field of automobile part detection, in particular to a detection tool for measuring the tolerance range of an automobile lamp assembly, which comprises a base, a monitor fixedly mounted at the top of the base, a workbench fixedly mounted at the top of the base, a door frame fixedly mounted at the top of the workbench, and a first motor mounted on the side surface of the door frame. A driving rod is fixedly mounted on the side of the portal, a movable block is slidably mounted on the side of the driving rod, and a simulation screw is arranged at the top of the movable block; the device has the beneficial effects that the positioning plate and the movable base are used for clamping the top and the bottom of the automobile lamp body, the automobile lamp body is further fixedly connected with the movable base and the movable frame structure through simulation screws, the installation steps are few, the structure is simple, use is convenient, and under precise control transmission of the first motor and the second motor, the automobile lamp body is more stable. Comprehensive tolerance range measurement is carried out on the surface of the automobile lamp, the monitor observes detection data more comprehensively, and the product quality is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of automotive parts testing technology, specifically a gauge for measuring the tolerance range of a vehicle lighting assembly. Background Technology

[0002] In the automobile manufacturing process, the headlight assembly, as an important appearance and functional component, has a crucial impact on the assembly quality, appearance coordination, and lighting performance of the entire vehicle due to its dimensional accuracy and tolerance control. Precise tolerance control ensures that the headlight assembly fits well with surrounding components when installed on the vehicle body, avoiding problems such as excessive or insufficient gaps or inconsistent surface differences, thereby improving the overall quality and aesthetics of the vehicle. Traditional inspection fixtures are often complex in structure and cumbersome in operation, requiring technicians to spend a lot of time installing, adjusting, and measuring the headlights, increasing their workload. Moreover, they mostly rely on manual fixed-point measurements, resulting in a small measurement range and incomplete data. Therefore, this utility model proposes an inspection fixture for measuring the tolerance range of the headlight assembly to solve the above problems. Utility Model Content

[0003] The purpose of this invention is to provide a gauge for measuring the tolerance range of a vehicle lighting assembly, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a gauge for measuring the tolerance range of a vehicle lamp assembly, comprising...

[0005] A base is provided, with a monitor fixedly mounted on its top. A workbench is fixedly mounted on the top of the base, and a gantry is fixedly mounted on the top of the workbench. A first motor is mounted on the side of the gantry, and a drive rod is fixedly mounted on the side of the gantry. A movable block is slidably mounted on the side of the drive rod, and a simulated screw is provided on the top of the movable block. A connecting block is fixedly connected to the bottom of the movable block, and a rotating wheel is rotatably mounted on the bottom of the connecting block. A positioning plate is slidably connected to the bottom of the rotating wheel. A slide groove is provided on the top of the workbench, and a movable frame is slidably connected to the top of the slide groove. A square block is fixedly connected to the side of the movable frame, and a simulated screw is also provided on the side of the movable frame. A movable base is slidably mounted on the side of the square block, and a compression spring is fixedly connected to the side of the movable base.

[0006] Preferably, the drive rod is synchronously connected to the output shaft of the first motor, and the headlight body is placed and installed on the top of the movable base.

[0007] Preferably, the bottom of the rotating wheel is provided with a turbine groove, and the top of the positioning plate is fixedly connected with a sliding column, which is slidably disposed in the groove.

[0008] Preferably, a U-shaped rod is inserted into the side of the positioning plate, the top of the U-shaped rod is inserted into the side of the connecting block, and a detection hole is provided on the side of the positioning plate.

[0009] Preferably, a limit bracket is fixedly installed on the top of the workbench, a mounting base is fixedly connected to the end of the drive rod away from the gantry, and a second motor is fixedly installed on the top of the mounting base.

[0010] Preferably, a transmission screw is synchronously installed at one end of the output end of the second motor that passes through the mounting base. The transmission screw is built into the inner side of the limit holder. A test seat is slidably arranged on the side of the transmission screw, and a measuring device is installed on the side of the test seat. The test seat is connected to the monitor through a communication line.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: By sliding the turbine groove of the rotating wheel in conjunction with the sliding column on the top of the positioning plate, the positioning plate slides inward to clamp and fix the headlight body. At the same time, the moving base clamps the bottom of the headlight body under the pull of the compression spring. Simultaneously, simulated screws are used to further fix the headlight body to the movable seat and the moving frame structure respectively. The installation steps are few, the structure is simple, and it is easy to use. Through the structural design of the first motor, the second motor, the drive rod, and the transmission screw, the headlight body can be transported to the measuring instrument's detection range under the precise control of the first and second motors. The measuring instrument slides up and down under the drive of the transmission screw to perform comprehensive tolerance range measurement on the headlight surface. The monitoring instrument observes and detects more comprehensive data, ensuring product quality. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the drive rod structure of this utility model;

[0014] Figure 3 This is a front view of the movable block structure of this utility model;

[0015] Figure 4 This is a schematic diagram of the overall structure of the movable block of this utility model;

[0016] Figure 5 This is a schematic diagram of the mobile frame structure of this utility model.

[0017] In the diagram: 1. Base; 2. Monitor; 3. Workbench; 4. Mast; 5. First motor; 6. Drive rod; 7. Movable block; 8. Connecting block; 9. Rotating wheel; 10. Positioning plate; 11. Slide groove; 12. Moving frame; 13. Square block; 14. Moving base; 15. Compression spring; 16. Headlight body; 17. Turbine groove; 18. Sliding column; 19. Recurve rod; 20. Detection hole; 21. Limiting bracket; 22. Mounting seat; 23. Second motor; 24. Transmission screw; 25. Test seat; 26. Measuring instrument. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0019] Please see Figures 1 to 5 This utility model provides a technical solution: a gauge for measuring the tolerance range of a vehicle lighting assembly, comprising...

[0020] A base 1 has a monitor 2 fixedly mounted on its top. A workbench 3 is fixedly mounted on the top of the base 1. A gantry 4 is fixedly mounted on the top of the workbench 3. A first motor 5 is mounted on the side of the gantry 4. A drive rod 6 is fixedly mounted on the side of the gantry 4. A movable block 7 is slidably mounted on the side of the drive rod 6. A simulated screw is provided on the top of the movable block 7. A connecting block 8 is fixedly connected to the bottom of the movable block 7. A rotating wheel 9 is rotatably mounted on the bottom of the connecting block 8. A turbine groove 17 is provided on the bottom of the rotating wheel 9. A sliding column 18 is fixedly connected to the top of the positioning plate 10. The sliding column 18 is slidably disposed in the sliding groove 11. By adjusting and rotating the rotating wheel 9, the sliding column 18 drives the positioning plate to slide and clamp and limit the headlight body 16 under the sliding cooperation of the turbine groove 17 and the sliding column 18.

[0021] A positioning plate 10 is slidably connected to the bottom of the rotating wheel 9. A spiral rod 19 is inserted into the side of the positioning plate 10. The top of the spiral rod 19 is inserted into the side of the connecting block 8. A detection hole 20 is opened on the side of the positioning plate 10. With the detection hole 20, the handheld measuring device 26 can perform point measurement on the part clamped by the positioning plate 10 to obtain more comprehensive data.

[0022] The top of the workbench 3 is provided with a slide groove 11, and a movable frame 12 is slidably connected to the top of the slide groove 11. A square block 13 is fixedly connected to the side of the movable frame 12, and simulated screws are also provided on the side of the movable frame 12. A movable base 14 is slidably provided on the side of the square block 13, and a compression spring 15 is fixedly connected to the side of the movable base 14. Under the pull of the compression spring 15, the movable base 14 will clamp and limit the bottom of the headlight body 16.

[0023] The drive rod 6 is synchronously connected to the output shaft of the first motor 5. The headlight body 16 is placed on the top of the movable base 14. The limit bracket 21 is fixedly installed on the top of the worktable 3. The end of the drive rod 6 away from the mast 4 is fixedly connected to the mounting base 22. The second motor 23 is fixedly installed on the top of the mounting base 22. The first motor 5 drives the drive rod 6 to rotate, and precisely controls the distance of the movable block 7 moving on the side of the drive rod 6. The distance between the movable block 7 and the detection base 25 is controlled to ensure that when the detection base 25 drives the measuring device 26 to move and detect, there will be no deviation in the relative position with the headlight body 16, thereby improving the accuracy of the acquired data.

[0024] A transmission screw 24 is synchronously installed at one end of the output end of the second motor 23, which passes through the mounting base 22. The transmission screw 24 is built into the inner side of the limit bracket 21. A test seat 25 is slidably arranged on the side of the transmission screw 24, and a measuring device 26 is installed on the side of the test seat 25. The test seat 25 is connected to the monitor 2 via a communication line. The measuring device 26 slides up and down under the drive of the transmission screw 24, which can perform comprehensive tolerance range measurement on the surface of the vehicle headlight. The test seat 25 inputs the test data into the monitor 2 via the communication line, making the reading of the test data more accurate and ensuring the quality of the product.

[0025] In practical use: First, adjust the spatial posture of the headlight according to the surface that the headlight needs to detect, and then place it on top of the movable base 14. Under the action of the compression spring 15, the movable base 14 slides on the side of the square block 13 and initially clamps and limits the bottom of the headlight body 16. Then, use simulated screws to fix the movable frame 12 to the headlight body 16. Second, move the movable frame 12 and the headlight body 16 to the position below the movable seat. Use the simulated screws on the top of the movable seat to fix the movable seat to the top of the headlight body 16. Then rotate the rotating wheel 9, and the turbine groove 17 slides against the top of the positioning plate 10. The column 18 slides, allowing the positioning plate 10 to slide on the side of the U-shaped rod 19 and fix the top position of the headlight body 16. After the headlight body 16 is clamped and fixed, the first motor 5 is started. The first motor 5 drives the drive rod 6 to rotate, precisely controlling the moving block 7 to move a distance on the side of the drive rod 6, which can transport the headlight body to the detection range of the measuring device 26. The second motor 23 is started, driving the transmission screw 24 to rotate, causing the measuring device 26 to slide up and down on the side of the transmission screw 24, which can perform comprehensive tolerance range measurement on the headlight surface. The test seat 25 inputs the detection data into the monitor 2 through the communication line.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A gage for measuring the tolerance range of a vehicle light assembly, characterized by: Includes a base (1), a monitor (2) fixedly mounted on the top of the base (1), a workbench (3) fixedly mounted on the top of the base (1), a gantry (4) fixedly mounted on the top of the workbench (3), a first motor (5) mounted on the side of the gantry (4), a drive rod (6) fixedly mounted on the side of the gantry (4), a movable block (7) slidably mounted on the side of the drive rod (6), and a simulated screw provided on the top of the movable block (7). A connecting block (8) is fixedly connected to the bottom of the movable block (7). A rotating wheel (9) is rotatably mounted on the bottom of the block (8). A positioning plate (10) is slidably connected to the bottom of the rotating wheel (9). A slide groove (11) is opened on the top of the workbench (3). A movable frame (12) is slidably connected to the top of the slide groove (11). A square block (13) is fixedly connected to the side of the movable frame (12). Simulated screws are also provided on the side of the movable frame (12). A movable base (14) is slidably provided on the side of the square block (13). A compression spring (15) is fixedly connected to the side of the movable base (14).

2. A gauge for measuring the tolerance range of a vehicle lamp assembly according to claim 1, characterized in that: The drive rod (6) is synchronously connected to the output shaft of the first motor (5), and the headlight body (16) is placed on the top of the movable base (14).

3. A gage for measuring the tolerance range of a vehicle lamp assembly as defined in claim 1, wherein: The bottom of the rotating wheel (9) is provided with a turbine groove (17), and the top of the positioning plate (10) is fixedly connected with a sliding column (18), which is slidably disposed in the sliding groove (11).

4. A gage for measuring the tolerance range of a vehicle lamp assembly as defined in claim 1, wherein: A spiral rod (19) is inserted into the side of the positioning plate (10), and the top of the spiral rod (19) is inserted into the side of the connecting block (8). A detection hole (20) is opened on the side of the positioning plate (10).

5. A gage for measuring the tolerance range of a vehicle lamp assembly as defined in claim 1, wherein: A limit seat (21) is fixedly installed on the top of the workbench (3), and a mounting base (22) is fixedly connected to the end of the drive rod (6) away from the gantry (4). A second motor (23) is fixedly installed on the top of the mounting base (22).

6. A gauge for measuring the tolerance range of a vehicle lamp assembly according to claim 5, characterized in that: The output end of the second motor (23) is synchronously mounted with a transmission screw (24) through one end of the mounting base (22). The transmission screw (24) is built into the inner side of the limit seat (21). A test seat (25) is slidably arranged on the side of the transmission screw (24), and a measuring device (26) is installed on the side of the test seat (25). The test seat (25) is connected to the monitor (2) through a communication line.